Baumalight RC442 User manual

RC442, RC582, RC586 And RC780
Hydraulic Auger Drive
OPERATOR’S MANUAL
Issue Date: March 2022

TABLE OF CONTENTS
1 INTRODUCTION ��������������������������������������������������������������������������������������������������������������������������������� 1
1�1 Overview�������������������������������������������������������������������������������������������������������������������������������������� 1
1�2 Intended Use and Foreseeable Misuse ������������������������������������������������������������������������������������ 1
2 SAFETY������������������������������������������������������������������������������������������������������������������������������������������������ 2
2�1 Safety Alert Symbol and Safety Words ������������������������������������������������������������������������������������ 2
2�2 Operational Hazards������������������������������������������������������������������������������������������������������������������� 2
Prepare For Emergencies ���������������������������������������������������������������������������������������������������������� 3
Replace Safety Signs ����������������������������������������������������������������������������������������������������������������� 3
Do Not Allow Riders ������������������������������������������������������������������������������������������������������������������� 3
Lower Operating Speed ������������������������������������������������������������������������������������������������������������� 3
Avoid Rollover ���������������������������������������������������������������������������������������������������������������������������� 4
Avoid Powerlines & Underground Utilities ������������������������������������������������������������������������������ 4
Detach Auger Drive Safely��������������������������������������������������������������������������������������������������������� 4
Hazards From Modifying Equipment ���������������������������������������������������������������������������������������� 5
2�3 Maintenance Hazards����������������������������������������������������������������������������������������������������������������� 6
3 SAFETY SIGNS����������������������������������������������������������������������������������������������������������������������������������� 8
3�1 Safety Signs - RC442������������������������������������������������������������������������������������������������������������������ 8
3�2 Safety Signs - RC582, RC586 And RC780 ������������������������������������������������������������������������������ 10
4 INITIAL SETUP���������������������������������������������������������������������������������������������������������������������������������� 12
5 OPERATION �������������������������������������������������������������������������������������������������������������������������������������� 13
5�1 Preparation for Use ������������������������������������������������������������������������������������������������������������������ 13
5�2 Pre-Operation Check List �������������������������������������������������������������������������������������������������������� 13
5�3 Components������������������������������������������������������������������������������������������������������������������������������ 14
5�4 Attach To Power Unit���������������������������������������������������������������������������������������������������������������� 15
5�5 Detach Auger Drive ������������������������������������������������������������������������������������������������������������������ 16
5�6 Transporting������������������������������������������������������������������������������������������������������������������������������ 17
5�7 First Time User Tips ����������������������������������������������������������������������������������������������������������������� 17
5�8 Field Operation ������������������������������������������������������������������������������������������������������������������������� 18
6 SERVICE AND MAINTENANCE������������������������������������������������������������������������������������������������������ 19
6�1 Maintenance������������������������������������������������������������������������������������������������������������������������������ 19
6�2 Inspection���������������������������������������������������������������������������������������������������������������������������������� 19
6�3 Check Gearbox Oil Level ��������������������������������������������������������������������������������������������������������� 20
6�4 Change Gearbox Oil ����������������������������������������������������������������������������������������������������������������� 21
7 TROUBLESHOOTING ���������������������������������������������������������������������������������������������������������������������� 22
8 STORAGE������������������������������������������������������������������������������������������������������������������������������������������ 23
8�1 Storing Auger Drive������������������������������������������������������������������������������������������������������������������ 23
8�2 Removing From Storage ��������������������������������������������������������������������������������������������������������� 23
BAUMALIGHT ATTACHMENT WARRANTY������������������������������������������������������������������������������������� 24
ii

1 INTRODUCTION
Congratulations on your choice of a Baumalight
Hydraulic Auger Drive to complement your drilling
operation. This equipment has been designed and
manufactured to meet the needs of a discriminating
buyer for ecient hole drilling.
The drive is hydraulically powered by the hydraulic
system on your power unit. Safe, ecient
and trouble free operation of your auger drive
requires that you and anyone else who will be
operating or maintaining the auger drive, read and
understand the Safety, Operation, Maintenance
and Troubleshooting information contained within
the Operator’s Manual.
This manual covers the Baumalight Auger Drive
models RC442, RC582, RC586 and RC780. Use
the Table of Contents as a guide to locate required
information.
Keep this manual handy for frequent reference
and to pass on to new operators or owners. Call
your Baumalight dealer, distributor or the factory
if you need assistance, information or additional
copies of the manuals.
When this power unit is worn out and no longer in
use, it should be returned to the retailer or other
party for recycling.
OPERATOR ORIENTATION - The directions left,
right, front and rear, as mentioned throughout this
manual, are as seen from the operators seat and
facing in the direction of travel.
1�1 Overview
The auger drive is designed to be used by
experienced operators, trained in the safe operation
of the power unit and trained in the hazards related
to using the auger drive and the safe use of the
auger drive for the intended purpose. Operators
will require personal protective equipment to
reduce the risk from some hazards that cannot be
completely eliminated or controlled by the design
of the tool.
Care is required to ensure that the auger drive and
auger will not come across metallic objects, stones
or other materials.
Auger drive tools are not designed for use in
hazardous atmospheres where there is a risk
of re or explosion due to ammable gases or
vapors. Use in hazardous, explosive atmospheres
is prohibited.
Serious injury or death of the operator or bystanders
may be caused if the tool is misused. Misuse may
also cause damage to the power unit carrying the
implement.
1�2 Intended Use and Foreseeable
Misuse
1

2 SAFETY
You must read, understand and follow the
instructions given by the skid steer manufacturers,
as well as the instructions in this manual.
The safety information in this manual is denoted
by the safety alert symbol:
^
This symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The level of risk is indicated by the following signal
words:
^^ DANGER
DANGER - Indicates a hazardous
situation, which, if not avoided, WILL
result in death or serious injury�
^ WARNING
WARNING - Indicates a hazardous
situation, which, if not avoided, could
result in death or serious injury�
^ CAUTION
CAUTION - Indicates a hazardous
situation, which, if not avoided, could
result in minor or moderate injury�
NOTICE
NOTICE - Indicates a situation that could
result in damage to the equipment or
other property.
2�1 Safety Alert Symbol and Safety
Words
^ WARNING
Prevent death or serious injury�
Read and understand this manual before
operating auger drive�
Always stop engine and remove key
before leaving operators seat�
Never allow anyone near the auger drive
during operation�
Travel at a safe speed�
^ WARNING
Prevent death or serious injury from
moving parts�
Moving parts can crush and dismember�
Do not operate without guards and
shields in place�
Disconnect and lockout power source
before adjusting or servicing�
^ WARNING
Use auger drive only for the designed
applications�
Any other use may result in personal
injury, damage to equipment and may
void the warranty�
2�2 Operational Hazards
2

^ WARNING
Protect from ying debris.
Wear proper safety glasses, goggles,
or a face shield to protect from ying
debris�
Carefully read all safety messages in this manual
and on equipment safety signs. Keep safety signs
in good condition and replace missing or damaged
safety signs.
New equipment components and repair parts must
include the current safety decal.
Learn how to properly operate equipment.
NEVER operate or work around this equipment
without proper instruction, while fatigued or under
the inuence of alcohol, prescription or non-
prescription medication or if feeling ill.
Keep your equipment in proper working condition.
Know the regulations and laws that apply to you
and your industry. This manual is not to replace
any regulations or laws. Additional information
may be found at: www.asae.org or www.osha.gov.
If you do not understand any part of this manual,
contact Baumalight at 866-820-7603.
Prepare For Emergencies
• Be prepared in case of emergencies.
• Keep a re extinguisher and rst aid kit close
to the machine.
• Keep emergency phone numbers close to
your phone.
• Know your address so emergency services
can locate you if an emergency arises.
Replace Safety Signs
• Replace missing or damaged safety signs.
• Safety signs are identied in Section 3 of this
manual.
• Replacement safety signs are available from
your Baumalight dealer.
Do Not Allow Riders
• NEVER lift or carry anyone on cutter.
• NEVER use cutter as a work platform.
• NEVER allow passengers on cutter.
Lower Operating Speed
Keep cutter low and move at slow speeds on rough
or uneven terrain.
Lower operating speed while operating in heavy
conditions.
3

Avoid Rollover
The equipment may rollover, resulting in death or
serious injury. To help prevent rollover:
• Travel at a slow speed.
• Avoid sharp turns & sudden movement on
slopes.
• Carry auger drive close to the ground.
• Avoid holes, ditches and other obstructions
which may cause equipment to rollover.
• Balance load so weight is evenly distributed
and load is stable.
• Use caution when operating on slopes and do
not operate on excessively steep slopes.
• Do not exceed load capacity of equipment.
Avoid Powerlines & Underground
Utilities
^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
• Check clearance before raising equipment.
• Have local utilities locate and mark under
ground wires, cables, pipelines and other
hazards before operation.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
Detach Auger Drive Safely
Detach auger drive on a rm and level surface.
Be sure people, livestock and pets are clear of
machinery.
Raised Attachment
^ WARNING
Crushing hazard�
Raised, unsupported auger drive can
fall, resulting in death or serious injury�
Never enter the area under a raised
auger drive�
A raised auger drive can lower unexpectedly,
resulting in death or serious injury.
NEVER enter area under a raised auger drive.
Lower auger drive to ground, engage parking
brake, shut o engine and remove key before
servicing.
4

Hazards From Modifying Equipment
Do not make any alterations to your auger drive.
Altering may cause your equipment to be unsafe
and may void the manufacturers’ warranty.
^ WARNING
Pressurized uids can penetrate the
skin�
Hydraulic hoses can fail from age,
damage and exposure�
Use body and face protection while
searching for leaks� A tiny, almost
invisible leak can penetrate the skin,
thereby requiring immediate medical
attention�
Use wood or cardboard to detect
hydraulic leaks, never use your hands�
Escaping uid under pressure can penetrate the
skin causing serious injury.
Prevent the hazard by relieving pressure before
connecting or disconnecting hydraulic lines. Verify
all connections are tight before applying pressure.
Search for leaks with a piece of cardboard or wood.
Protect hands and body from high pressure uids.
If an accident occurs, see a doctor immediately.
Any uid injected into the skin must be surgically
removed within a few hours or serious infection
may result.
Avoid Loud Noise
^ WARNING
Prolonged exposure to loud noise can
cause impairment or loss of hearing�
Wear a suitable hearing protective device
such as earmus or earplugs to protect
against objectionable or uncomfortable
loud noises�
Stay Clear Of Moving Parts
^ WARNING
Moving parts can cause serious injury
or death�
Keep shields and guards in place at all
times� DO NOT operate without shields
and guards�
DO NOT wear loose tting clothing.
5

2�3 Maintenance Hazards
Before servicing, park machine on a rm and
level surface, set parking brake and place a “Do
Not Operate” tag on control panel. Read and
understand this manual. If you do not understand
any part of the manual, contact Baumalight at 866-
820-7603.
Always wear face and/or eye protection, safety
shoes, and other protective equipment appropriate
for the job.
Do not make unauthorized modications. Contact
Baumalight at 866-820-7603. Before you weld,
cut/drill holes, or make any other modications.
Always use Baumalight replacement parts.
^ WARNING
Moving parts can crush and cut�
Keep clear of moving components�
Follow lockout procedure before
servicing�
^ WARNING
Crushing hazard�
Before performing inspections, service
or maintenance:
• Park machine on rm, level surface.
• Engage parking brake�
• Turn engine o and remove key.
• Place “Do Not Operate” tag on
control panel�
^ WARNING
Entanglement hazard�
Keep clear of moving components�
Wear proper protective equipment
appropriate for the job�
^ WARNING
Burn hazard�
Hot and high pressure hydraulic oil�
Allow oil to cool before servicing�
6

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7

3 SAFETY SIGNS
3�1 Safety Signs - RC442
A. D005262 ^WARNING - P65 warning
information.
WARNING: This product can expose you to chemicals
including 1,3-Butadiene and lead, which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
D005262
B. D005126 ^ WARNING - Pressurized uid
hazard. Keep away from machine.
D005126
The two and four panel safety decals are pictorial
and have a yellow background. The panel with a
triangle indicates the potential hazard. The panel
without a triangle indicates how to avoid the
hazard.
If any of the decals are missing, are damaged, or
if you do not understand the decal, please contact
your dealer.
C
B
A
E
D
F
F*
8

C. D005127 ^WARNING - Pinch hazard. Keep
back while machine is operating.
D005127
D. D005517 ^WARNING - Remove key before
servicing.
D005517
E. D005125 ^WARNING - Read and understand
safety signs on the machine and operating
instructions in this manual before operating
machine.
D005125
F. D005128 ^WARNING - Rotating auger
hazard. Keep back while machine is operating.
* Indicates item is on inside of cover.
D005125
9

3�2 Safety Signs - RC582, RC586
And RC780
A. D005262 ^WARNING - P65 warning
information.
WARNING: This product can expose you to chemicals
including 1,3-Butadiene and lead, which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov.
D005262
B. D005126 ^ WARNING - Pressurized uid
hazard. Keep away from machine.
D005126
The two and four panel safety decals are pictorial
and have a yellow background. The panel with a
triangle indicates the potential hazard. The panel
without a triangle indicates how to avoid the
hazard.
If any of the decals are missing, are damaged, or
if you do not understand the decal, please contact
your dealer.
A
B
C
F
E
D
F*
10

C. D005127 ^WARNING - Pinch hazard. Keep
back while machine is operating.
D005127
D. D005517 ^WARNING - Remove key before
servicing.
D005517
E. D005125 ^WARNING - Read and understand
safety signs on the machine and operating
instructions in this manual before operating
machine.
D005125
F. D005128 ^WARNING - Rotating auger
hazard. Keep back while machine is operating.
* Indicates item is on inside of cover.
D005128
11

^ WARNING
Pressurized uids can penetrate the
skin�
Disconnect and lock out power source
before disconnecting and/or connecting
hydraulic hoses�
The auger drive requires hydraulic hoses with
quick couplers. You must connect your power unit
hoses to these hoses.
Various mounting plates are available from
Baumalight to connect the auger drive to your
power unit.
Smaller or Ride-On Skid
Steer Mounting Plate
4 INITIAL SETUP
Loader Bucket Mounting Plate
Standard Universal Mounting Plate
Skid Steer Mounting Plate
12

Although the auger drive has been carefully
inspected and checked prior to shipment from
manufacturer, it is recommended that the unit be
thoroughly inspected.
Check all bolts for tightness and remove all
shipping tags, bags, skids, and blocking.
Review and understand this manual and operating
unit manual.
Remove any masking materials axed during
painting. Inspect the auger drive and any accessory
equipment to verify that nameplates and all safety
warning, caution signs and decals provided with
the equipment are in place and clearly visible.
Visually inspect the unit before each start up.
Check for loose or missing parts and any damage
that may have occurred during moving or shipping.
Review all power unit pre-start instructions, and be
sure that all recommended steps and procedures
have been followed.
Note: Always keep the weight of the power unit in
mind. Never position body in line of impact.
5 OPERATION
5�1 Preparation for Use
Check these items: Frequency
Verify that auger drive
is properly attached to
power unit.
Each operation.
Verify that hydraulic
hoses are connected
to power unit hydraulic
couplers.
Each operation.
Verify all guards, doors
and covers are installed
and secured.
Each operation.
Verify cutting teeth on
the auger are tight.
Each operation.
5�2 Pre-Operation Check List
13

A. Universal Joint
B. Hydraulic Motor
C. Planetary Drive or Gearbox
5�3 Components
RC582
RC442
14

5�4 Attach To Power Unit
^ WARNING
To prevent injury or power unit damage,
put transmission in “Park”�
Never position yourself between power
unit and auger drive�
Only experienced and properly trained
operator’s should operate the auger
drive�
The auger drive is shipped from the factory in a
basic, universal conguration that allows it to be
bolted to any hookup kit. However, your power unit
must be equipped with remote hydraulic outlets to
operate the auger drive.
1. Read and follow all safety instructions.
2. Attach auger drive to power unit. See power
unit Operator’s Manual.
3. Verify auger drive is secured in the correct
position.
4. Connect hydraulic hoses. Verify hydraulic
hoses are clear of pinch areas and moving
parts.
5. Move to a clear open area to test functions.
15

5�5 Detach Auger Drive
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park power unit on a level surface�
2� Engage parking brake�
3� Disengage hydraulic drive�
4� Shut o engine and remove key.
1. Park power unit on a level surface.
2. Lay auger drive on ground.
3. Shut o engine and remove key.
4. Disconnect hydraulic hoses.
5. Detach auger drive from power unit. See power
unit Operator’s Manual.
16

^^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
Check clearance before raising equipment.
DO NOT leave the operator’s seat if any part of the
equipment contacts electric lines or cables.
1. Verify all reectors and Slow Moving Vehicle
(SMV) sign are visible.
2. Verify hydraulics are disengaged.
3. Carry auger drive low. It may be necessary to
remove auger before transporting.
4. Travel at a reasonable and safe speed.
^ WARNING
Prevent bodily injury from rotating
auger�
Disengage hydraulics before
transporting�
5�6 Transporting
^ WARNING
Prevent injury from rotating auger�
Do not rotate auger while auger is out of
the ground�
Never approach auger before auger has
come to a complete stop�
Never operate auger drive when other
people are in the vicinity�
^^DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
First, operate all functions in a clear area with
power unit at idle speed to get a good feel for the
controls before you attempt to dig holes.
Do not dig in an area where there are buried
obstacles. Buried concrete, rocks, roots or other
objects can produce shock loads or binding and
cause failures.
5�7 First Time User Tips
17

5�8 Field Operation
^ WARNING
Prevent serious injury or death caused
by unexpected movement:
1� Park on a level surface�
2� Engage parking brake�
3� Disengage hydraulic drive�
4� Shut o engine and remove key.
^ WARNING
Prevent injury from rotating auger�
Do not rotate auger while auger is out of
the ground�
Never approach auger before auger has
come to a complete stop�
Never operate auger drive when other
people are in the vicinity�
^ DANGER
Prevent electrocution�
Death or serious injury can result if
equipment comes near or contacts
power lines�
Electrocution can occur without direct
contact�
1. Attach auger drive to power unit. See Attach
Auger Drive To power unit in this section.
2. Adjust face plate until the auger is pointing
straight down.
3. Slowly lower until the auger tip is just touching
the ground.
4. Position so the ighting is in a vertical
orientation.
5. This auger was designed for one-person
operation from the seat of the power unit. It is
the responsibility of the operator to see that no
one is within 25 feet of the auger when it is
started.
6. Engage hydraulics and place hydraulic control
in detent position.
7. Set throttle at approximately 3/4 of rated engine
speed. Increase throttle setting if more oil ow
is required, but do not exceed rated speed.
8. Lower auger drive and let the weight of the
power unit arms push auger into the ground.
9. If auger stalls, slightly raise auger and allow
auger to regain speed.
To stop, slightly raise auger, disengage hydraulics
and raise auger out of hole.
18
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3
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