Baumuller b maXX BM3400 Series User manual

E5.07013.03
Instruction Manual
b maXX® BM3400

Titel Instruction Manual
Product b maXX® BM3400
Version 5.07013.03
Status December 1, 2008
Copyright These operating instructions may be copied by the owner in any quantity
but only for internal use. For other purposes these operating instructions
and extracts thereof must not be copied or reproduced.
Use and disclosure of information contained in these operating instructions
are not permitted.
Designation and company marks contained in these operating instructions
may be brand names, the use of which by third parties for their own pur-
poses may violate the rights of the holders.
Obliga-
tory
These operating instructions are part of the equipment / machine. These
operating instructions must be available to the operator at all times and
must be in a legible condition. If the equipment / machine is sold or moved
to a different location these operating instructions must be passed on by
the owner together with the equipment / machine.
After any sale of the equipment / machine this original and all copies must
be handed over to the buyer. After disposal or any other end of use this
original and all copies must be destroyed.
When the present operating instructions are handed over, corresponding
sets of operating instructions of a previous version are automatically inval-
idated. Please notice that specifications / data / information are current
values according to the printing date. These statements are not legally
binding according to the measurement, computation and calculations.
Baumüller Kamenz GmbH reserves the right, in developing its products fur-
ther, to change the technical specifications and the handling of the products
concerned without prior notice.
No liability can be accepted concerning the correctness of the operating in-
structions unless otherwise specified in the General Conditions of Sale and
Delivery.
Manufac-
turer
Baumüller Kamenz GmbH
Nordstraße 57
01917 Kamenz
Deutschland
Tel. [phone] Fax: [phone]
www.baumueller- kamenz.de

Contents
1 Intro dution 11
1.1 Validity of this documentation ....................................... 11
1.2 Survey of the appliance series b maXX® BM3400 ............................ 12
1.3 First steps ................................................... 12
1.4 Used terms ................................................... 12
1.5 Copyright and trade marks ......................................... 12
2 Fundamental safety instrutions 13
2.1 General notes ................................................. 13
2.2 Hazard information and commandments ................................. 14
2.2.1 Structure of a hazard information ................................. 15
2.2.2 Shape of the hazard symbol (triangular or round) ........................ 16
2.2.2.1 Hazard information against personal injuries ..................... 16
2.2.2.2 Hazard information against damage to property ................... 19
2.2.3 Used mandatory signs ........................................ 19
2.3 Information sign ............................................... 20
2.4 Legal instructions ............................................... 21
2.5 Appropriate use ................................................ 21
2.6 Inappropriate use ............................................... 23
2.7 Protective devices ............................................... 24
2.8 Training of the personnel .......................................... 24
2.9 Safety precautions in normal operation .................................. 26
2.10 Dangers due to residual energy ....................................... 26
2.11 Safety categories ............................................... 26
2.12 Safe stop .................................................... 27
2.13 Disposal of the device ............................................ 29
2.14 Fire fighting .................................................. 29
2.15 Responsibility and liability ......................................... 30
2.15.1 Observing the safety notes and safety instructions ....................... 30
2.15.2 Dangers when handling this device ................................ 30
2.15.3 Warranty and liability ........................................ 30
3 Transp ortation and paking 31
3.1 To be considered by transportation .................................... 31
3.2 Unpacking ................................................... 32
3.3 Dispose packing ................................................ 32
4 Desription of the devie 33
4.1 Structure .................................................... 34
4.2 Connect together devices .......................................... 35
4.3 Overview of dangerous areas ........................................ 36
4.4 Marking of the device - type key ...................................... 37
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4.4.1 Type key version 1 .......................................... 37
4.4.2 Type key version 2 .......................................... 39
4.4.3 Type key version 3 .......................................... 41
5 Mounting 43
5.1 General safety instructions ......................................... 44
5.2 Requierements to the executing personnel ................................ 45
5.3 Prepare mounting ............................................... 46
5.4 Installation space ............................................... 47
5.5 Drill patterns .................................................. 49
5.6 Mounting instructions ............................................ 51
6 Installation 53
6.1 General safety instructions ......................................... 54
6.2 Requierements to the executing personnel ................................ 55
6.3 Voltage check ................................................. 56
6.4 Requirements to the electrical mains ................................... 56
6.5 Requirements to the connecting cables .................................. 57
6.6 Protection of the device and the cable respectively ........................... 57
6.7 Protective conductor and compatibility to RCD ............................. 60
6.8 Measures for EMC assurance ........................................ 61
6.8.1 Cabling ................................................. 61
6.8.2 Earthing ................................................ 64
6.8.3 Screening ............................................... 65
6.8.4 Mains filter ............................................... 67
6.9 Requirements to the temperature sensor of the motor ......................... 68
6.10 Operating sequence of installation ..................................... 69
6.11 Connection diagram ............................................. 70
6.12 Connection diagrams ............................................. 72
6.12.1 Devices according to type key V1 .................................. 73
6.12.1.1 HS0 single phase V1 (BM340X-L1XX-XXXX-O) ..................... 74
6.12.1.2 HS1 triple phase V1 (BM341X-L3XX-XXXX-O) ..................... 76
6.12.2 Devices according to type key V2/V3 ............................... 78
6.12.2.1 HS0 single phase V2/V3 (BM340X-L1XXX-XXXXXXX-O) ............... 79
6.12.2.2 HS0 triple phase V2/V3 (BM340X-L3XXX-XXXXXXX-O) ............... 81
6.12.2.3 HS1 single phase V2/V3 (BM341X-L1XXX-XXXXXXX-O) ............... 83
6.12.2.4 HS1 triple phase V2/V3 (BM341X-L3XXX-XXXXXXX-O) ............... 85
6.12.2.5 HS2 triple phase V2/V3 (BM342X-L4XXX-XXXXXXX-O) ............... 87
6.13 Terminals at the front of the controller board ............................... 91
6.13.1 Encoder interfaces .......................................... 92
6.13.1.1 Resolver (X24, Coding A) ................................. 92
6.13.1.2 Sine wave incremental encoder (X24, X25, Coding B) ................. 93
6.13.1.3 Hiperface absolute encoder (X24, X25, Coding C) ................... 94
6.13.1.4 Square wave incremental encoder (X24, X25, Coding E) ............... 95
6.13.1.5 Encoder connecting cables ................................ 96
6.13.2 Digital inputs and outputs ...................................... 97
6.13.3 Analog inputs and outputs ..................................... 99
6.13.4 Communication interface RS232 .................................. 101
6.13.5 Fieldbus interface CAN ....................................... 102
6.13.6 Incremental encoder emulation (optional extender board) .................. 103

6.13.6.1 Connecting cable for incremental encoder emulation ................ 103
6.13.7 EtherCAT-Slave (optional extender board) ............................ 104
6.14 Circuit of the chopper transistor ...................................... 106
6.15 Safety relay (option) ............................................. 107
6.16 Connection data for the terminals ..................................... 110
7 Op eration 111
7.1 Safety instructions .............................................. 111
7.2 Requierements to the executing personnel ................................ 112
7.3 Operating concept .............................................. 113
7.3.1 Enable signals ............................................. 113
7.4 Switch-on frequency ............................................. 114
7.5 Display elements - LED ........................................... 116
7.5.1 Current limit (H1) ........................................... 116
7.5.2 Operating condition (H2, H3) .................................... 116
7.5.3 Life sign (H4) ............................................. 116
7.6 Safety relay (option) ............................................. 117
7.7 Monitorings .................................................. 117
7.8 Error memory ................................................. 118
7.9 Maintenance .................................................. 118
8 Error detetion and trouble sho oting 119
8.1 Safety instructions .............................................. 119
8.2 Requierements to the executing personnel ................................ 119
8.3 Monitoring functions ............................................. 119
8.3.1 Monitoring functions - explanations ................................ 122
8.4 Error detection ................................................ 123
8.4.1 Structure of the error list - Survey of the error parameters ................... 126
8.5 Trouble shooting ............................................... 127
8.5.1 Reset errors .............................................. 127
8.5.2 Error parameters - error messages (error list) - error reactions ................ 128
8.5.3 Parameter description - Warnings (Warning bit list) ...................... 138
9 Maintenane 141
9.1 Safety instructions .............................................. 141
9.2 Environmental conditions .......................................... 141
9.3 Inspection intervals - maintenance notes ................................. 142
10 Repair 143
11 Setting out of op eration, storage 145
11.1 Safety instructions .............................................. 145
11.2 Requierements to the executing personnel ................................ 145
11.3 Setting out of operation ........................................... 146
11.4 Demounting .................................................. 147
11.5 Storage conditions .............................................. 148
11.6 Recommissioning ............................................... 148
12 Disp osal 149
12.1 Safety instructions .............................................. 149
12.2 Requierements to the executing personnel ................................ 150

12.3 Disposal instructions ............................................. 151
12.3.1 Modules ................................................ 151
12.4 Recycling plants / offices ........................................... 152
A App endix A - Abbreviations 153
B App endix B - Spare parts and aessories 155
B.1 Terminal accessories ............................................. 155
B.2 Memory module ............................................... 157
B.3 CAN cable termination resistor ....................................... 157
B.4 Screening plates ................................................ 157
B.5 Encoder connecting cables ......................................... 158
B.6 Motor cables .................................................. 159
B.7 EtherCAT- resp. Ethernet-cables ...................................... 159
C App endix C - Delaration of Conformity, Delaration by Manufaturer, UL-ertiation 161
C.1 What is an EU directive ........................................... 161
C.2 What the CE symbol indicates ....................................... 161
C.3 Definition of the term Declaration of Conformity ............................ 162
C.4 Definition of the term Declaration by Manufacturer .......................... 162
C.5 Declaration of Conformity .......................................... 164
C.6 Declaration by Manufacturer ........................................ 166
C.7 UL-Certification ................................................ 167
D App endix D - Tehnial data 169
D.1 Supported earthing systems ......................................... 170
D.2 Requirements to the power supply ..................................... 171
D.3 Requirements to the motor ......................................... 172
D.4 Required environmental conditions .................................... 172
D.5 Non-electrical data .............................................. 173
D.6 Electrical data - b maXX® BM3400 .................................... 174
D.6.1 Controller board ........................................... 174
D.6.1.1 Resolver interface ..................................... 174
D.6.1.2 Sine wave incremental encoder interface ........................ 175
D.6.1.3 Hiperface absolute encoder interface .......................... 175
D.6.1.4 Square wave incremental encoder interface ...................... 175
D.6.1.5 Digital inputs and outputs ................................ 176
D.6.1.6 Analog inputs and outputs ................................ 176
D.6.2 Incremental encoder emulation (option) ............................. 177
D.6.3 Safety relay (option) ......................................... 178
D.6.4 Power unit ............................................... 179
D.7 Overload durations .............................................. 185
D.8 Current derating depending on the output frequencies ......................... 186
D.9 Fuse protection ................................................ 187
D.9.1 Cable protection ........................................... 187
D.9.2 Device protection ........................................... 188
D.9.3 Cable protection and device protection .............................. 188
D.9.4 24V-extra-low voltage protection .................................. 188
D.10 Circuit mains - device ............................................ 189
D.11 Circuit device - motor ............................................ 189
D.12 Cable control voltage supply / signals ................................... 189

0.0T
D.13 Mains filter ................................................... 190
D.14 Line reactors .................................................. 190
D.15 Temperature sensors of the motor ..................................... 190
D.16 Fire fighting appliances ........................................... 190
E App endix E - List of gures 191
F App endix F - Index 195
G App endix G - Revision history 203
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T0
10 Instrution Manual b maXX ® BM3400
from 206 Doument No.: 5.07013.03 Baumueller Kamenz GmbH

1
Intro dution
This manual is an important part of your b maXX® BM3400 device. Last but not least on behalf of safety
reasons, read through the complete manual. In this chapter the first steps are described, which have to be
done after you have received the device. Terms will be defined, which are continuously used throughout this
manual and you will be informed about duties, which must be considered, when using this device.
1.1 Validity of this do umentation
This manual is valid for b maXX® BM3400 devices with the below mentioned type keys and replaces the
manual 5.07013.02
• BM340X-L1XX-XXXX-X (HS0 single phase)
• BM341X-L3XX-XXXX-X (HS1 triple phase)
• BM340X-L1XXX-XXXXXXX-X (-XX-X-XX(.XX.X)) (HS0 single phase)
• BM340X-L3XXX-XXXXXXX-X (-XX-X-XX(.XX.X)) (HS0 triple phase)
• BM341X-L1XXX-XXXXXXX-X (-XX-X-XX(.XX.X)) (HS1 single phase)
• BM341X-L3XXX-XXXXXXX-X (-XX-X-XX(.XX.X)) (HS1 triple phase)
• BM342X-L4XXX-XXXXXXX-X (-XX-X-XX(.XX.X)) (HS2 triple phase)
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T1Introdution
1.2 Survey of the appliane series b maXX ® BM3400
A device of the b maXX® BM3400 series consists of a power unit and a controller, which are in a common
housing. The devices are available in graded power and housing sizes. In this manual the Baumüller device
series b maXX® BM3400, its connection and the commissioning is explained. Further information in order
to operate the device and in order to program the controller part is to be found in the Parameters manual.
WARNING
The following can occur, if the safety instruction is not complied with:
• serious personal injury
• death
All persons, who work at and with these devices of the series b maXX® BM3400, must have this
manual at hand and the instructions and notes herein - especially the safety notes - must be
considered.
1.3 First steps
• Check the delivery, see «Transportation and packing» from page 31.
• Care for suitable personnel for mounting, installation and commissioning.
• Hand over this manual to the personnel being responsible for mounting, installation and commission-
ing. Assure, that especially the specified safety instructions are understood and complied with.
1.4 Used terms
For the Baumüller product b maXX® BM3400 in this manual also the term device is used. A list of the abbre-
viations, which are used is to be found in «Appendix A - Abbreviations» from page 153.
1.5 Copyright and trade marks
• b maXX® is a registered trade mark of Baumüller Nürnberg GmbH
• Hiperface® is a registered trade mark of SICK/Stegmann
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2
Fundamental safety instrutions
2.1 General notes
In this chapter the dangers are described, that can arise when working with the b maXX® BM3400 device.
Dangers are pointed up with symbols (icons). All symbols that are used in this manual are listed and ex-
plained. In this chapter only general protective measures are recommended. Concrete protective measures
are always given directly in the subsequent chapters after the accordant note to the danger.
The b maXX® BM3400 devices may be operated according to the methods, procedures and measures in this
manual. Each deviation from the specifications, e. g. also the operation in installation positions, which are
not shown here, is prohibited and leads to the termination of any guarantee. In the individual case exceptions
can be made after consultation and release by Baumüller Kamenz GmbH.
WARNING
The following can occur, if this safety note is not regarded:
• serious personal injury
• death
The safety notes are showing you the dangers, which can lead to injury or even to death.
Always obey the safety notes given in this manual.
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T2Fundamental safety instrutions
2.2 Hazard information and ommandments
A danger is always divided into three danger classes. Each danger class is identified by one of the following
signal words:
DANGER
• serious damage to property
• grievous personal injury
• death - will occur
WARNING
• serious damage to property
• grievous personal injury
• death - could occur
CAUTION
• minor to medium personal injury or
• environmental pollution or
• damage to property - could occur
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Hazard information and ommandments 2.2T
2.2.1 Struture of a hazard information
The following examples show the principle construction of a safety note.
A triangle shows that there is a danger for living things. The color of the border shows, how
great the danger is - the darker the color the greater the danger is.
The icon in the square describes the danger. The color of the border shows, how great the
danger is - the darker the color the greater the danger is. (the square is dashed, because not at
every safety note the danger is demonstrated with an icon)
The icon in the circle represents an instruction. Users must observe this command. (The circle
is dashed, because not at every safety note a command is existent as icon)
The circle shows that there is a risk of damage to property.
The icon in the square describes the danger. The color of the border shows, how great the
danger is - the darker the color the greater the danger is. (The square is dashed, because not at
every safety note the danger is demonstrated with an icon)
The text next to the icons is structured as follows:
HERE IS THE SIGNAL WORD, WHICH SHOWS THE LEVEL OF THE DANGER
Here is described, if one or if several of the consequences stated below will occur, if this safety
note is disregarded.
• Here the possible results are described. The worst result please always find below.
Here the danger is described.
Here is described, what you can do, to avoid the danger.
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T2Fundamental safety instrutions
2.2.2 Shap e of the hazard symb ol (triangular or round)
If there is a signal word in front of a triangular danger sign, then the safety note refers to the personnel in-
jury.
If there is a signal word in front of a round danger sign, then the safety note refers to damage to property.
2.2.2.1 Hazard information against personal injuries
To be able to differentiate visually, separate borders for each class of safety notes with triangular and square
pictograms are used.
For the danger class DANGER the black triangle is used as danger sign. The following safety notes of this
danger class are used in this manual.
DANGER
The following will occur, if the safety instruction is not complied with:
• serious personal injury
• death
The danger is: electricity. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
For the danger class WARNING the grey triangle is used as danger sign. The following safety notes of this
danger classification are used in this manual.
WARNING
The following may occur, if you disregard these safety notes:
• serious personal injury
• death
The danger is: electricity. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
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Hazard information and ommandments 2.2T
For the danger class CAUTION against danger to personal injury or environmental pollution the white trian-
gle is used as danger sign. The following safety notes of this danger classification are used in this manual.
CAUTION
The following may occur, if you disregard these safety notes:
• minor to medium personal injury
The danger is: hot surface. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
CAUTION
The following may occur, if you disregard these safety notes:
• minor to medium personal injury
The danger is: sharp edges. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
CAUTION
The following may occur, if you disregard these safety notes:
• minor to medium personal injury
The danger is: rotating parts. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
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T2Fundamental safety instrutions
CAUTION
The following may occur, if you disregard these safety notes:
• minor to medium personal injury
The danger is: eye injury due to catapulting particles. If necessary, here the danger is described
more exactly.
Here is described, what you can do, to avoid the danger.
CAUTION
The following can occur, if you disregard this warning instruction:
• Environmental pollution
The danger is: improper disposal. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
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Hazard information and ommandments 2.2T
2.2.2.2 Hazard information against damage to property
If there is a round danger sign in front of a signal word, then the safety note refers to the damage of property.
CAUTION
The following may occur, if you disregard these safety notes:
• Damage to property
The danger is: electrostatic discharge. If necessary, here the danger is described more exactly.
Here is described, what you can do, to avoid the danger.
2.2.3 Used mandatory signs
Wear safety gloves
Wear safety shoes
Wear eye protection
Use ear protection
Use the following fire fighting devices: Fire fighting appliances
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T2Fundamental safety instrutions
2.3 Information sign
NOTE
This note is a very important information.
20 Instrution Manual b maXX ® BM3400
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