Baumuller b maxx BM4400 Manual

Instruction handbook
Read instruction handbook before beginning to work!
Language English
Original
Document No. 5.03056.02
Part No. 376728
Status 18-Nov-2014
E5.03056.02
b maXX
BM4-F-SIE-XX
SIE-XX
SSI encoder emulation
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES

Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in this Instruction handbook are not permit-
ted.
Designations and company marks contained in this Instruction handbook could be trade-
marks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under „Obligatory“ are invalid in case of pre-
liminary information.
Obligatory This Instruction handbook are a part of the equipment/machine. This Instruction handbook
must be available to the operator at all times and must be in legible condition. If the equip-
ment/machine is sold or moved another location, this Instruction handbook must be passed
on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook is handed over, corresponding sets of Instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of this Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. [phone] - 0
Fax: [phone] - 1 30
Email: [email protected]
Internet: www.baumueller.de

Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Used terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.11 List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Use, compliant with intended purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10 Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Timing diagrams of data transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 BM-F-SIE-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.1 Slots BM4-F-SIE-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Type plate BM4-F-SIE-XX for standard controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.3 Type code BM4-F-SIE-XX for standard controller. . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.4 Danger areas BM4-F-SIE-XX for standard controller . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 SIE-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.1 Position SIE-XX in the ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.2 Type plate SIE-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.3 Type code SIE-XX in ES controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Transport and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 What to observe when transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.4 Disposal of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Preparation of mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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Table of Contents
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2 Requirements for electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.3 Requirements for the connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.4.1 Pin assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.4.2 Connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4.3 Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8 Commissioning/Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Procedure of the test-commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.1 Recognition of SSI encoder emulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.2 Function test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3 Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2 Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.3 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.4 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
10 Troubleshooting and fault correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10.2 Fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10.3 Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.3.1 Error reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10.3.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.2 Disposal facilities/authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Appendix A - Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Overview of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02
1GENERAL
1.1 Information on this Instruction Handbook
The SSI encoder emulation SIE-XX or BM4-F-SIE-XX can be operated in combination
with a b maXX 4000, only.
Therefore this Instruction handbook is an addition to the Instruction handbook of b maXX
BM4400, BM4400 ES, BM4600, BM4600 ES, BM4700, BM4700 ES (short b maXX 4000)
5.12008.
The basic prerequisite for safe working is compliance with all the safety and handling in-
structions stated in the instruction handbook b maXX 4000.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read this Instruction handbook and the Instruction handbook b maXX 4000, particularly
the safety notes chapter, completely before beginning any work on the device. This In-
struction handbook is part of the product and must be kept accessible to personnel at all
times in the immediate vicinity of the device.

Key to symbols
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
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1.2
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.
Recommen-
dations
DANGER!
....this indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING!
....this indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION!
....this indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE!
....indicates a hazardous situation which, if not avoided, may cause material damage.
NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.

General
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
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1
1.3 Limitation of liability
All specifications and notes in these instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
mnoncompliance with the instruction handbook
musage for other than the intended purpose
musage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and initial operation in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations concerning the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage incurred
when assembling or connecting the device.
1.4 Copyright protection
The instruction handbook must be treated confidentially. It is to be used exclusively by
personnel who work with the device. The consignment of the instruction handbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.
CANopen®is a registered trademark of CAN in Automation e.V
EnDat®is a registered trademark of Dr. Johannes Heidenhain GmbH,
83301 Traunreut, Germany
EtherCAT®is a registered trademark of Beckhoff Automation GmbH,
33415 Verl, Germany
Hiperface®
SinCos®
is a registered trademark of SICK STEGMANN GmbH,
78166 Donaueschingen, Germany
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.

Other applicable documents
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
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1.5
1.5 Other applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.
1.6 Spare parts
Procure spare parts through an authorized dealer or directly from the manufacturer.
1.7 Disposal
Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
See also b maXX 4000 5.12008, chapter Disposal.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and warranty rights are ren-
dered null and void.
1.9 Customer service
Our customer service is available to provide you with technical information.
Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
mOnly use original spare parts of the manufacturer.

General
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1
1.10 Used terms
The term function module or the designation SIE-XX (ES controller) or BM4-F-SIE-XX
(standard controller) is also used in this documentation for the Baumüller product „SSI en-
coder emulation“. A list of the abbreviations used can be found in b maXX 4000
5.12008, Appendix A: Abbreviations.
1.11 List of associated documentations
Instruction
handbook
Parameter manual
Instruction hand-
book
function modules
Instruction hand-
book
option modules
Doc No. Part No.
German
Part No.
English
Instruction Handbook basic unit b maXX 4400, 4600, 4700 (ES) 5.12008 444495 444496
Doc No. Part No.
German
Part No.
English
Parameter manual basic unit b maXX 4400, 4600, 4700 (ES) 5.03039 376339 377548
Doc No. Part No.
German
Part No.
English
Analog I/O module BM4-F-AIO-XX or AIO-XX 5.01045 354844 372665
Digital I/O module BM4-F-DIO/FIO-XX or DIO/FIO-XX 5.01046 354843 372666
Encoder module BM4-F-ENC-XX or ENC-XX 5.01042 354842 372861
Incremental encoder emulation module BM4-F-IEE-XX or IEE-XX 5.02020 354858 376728
SSI encoder emulation module BM4-F-SIE-XX or SIE-XX 5.03056 377123 379049
Doc No. Part No.
German
Part No.
English
DISC-NT slave BM4-O-DNT-XX 5.03007 367670 -
CANopen slave BM4-O-CAN-03 5.02014 368692 368693
CANopen slave programming handbook for controller 5.02065 368694 372860
CANopen over EtherCAT programming handbook 5.07017 413208 432414
CANopen slave for b maXX PLC application handbook 5.03057 376486 376487
b maXX drive PLC 5.01051 366197 354845
b maXX drive PLC application handbook 5.02004 366198 372017
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 for b maXX PLC 5.03001 366202 372042
BM4-O-ETH-01, BM4-O-ETH-02, BM4-O-CAN-04 CANopen master for
bmaXX PLC application handbook
5.03002 366203 372043
CANsync master for b maXX PLC 5.02056 366199 372025
CANsync slave for b maXX 5.02064 366201 372041
CANsync for b maXX PLC application handbook 5.02066 366200 372039
IEI for b maXX PLC 5.02013 366204 372044
PROFIBUS-DP slave for b maXX 5.03040 376488 376489
PROFIBUS-DP slave for b maXX PLC application handbook 5.03058 376490 376491
PROFIBUS-DP slave for b maXX controller programming handbook 5.03045 376757 377294

List of associated documentations
Instruction handbook b maXX (BM4-F-)SIE-XX (SSI enc. emulation)
Document No.: 5.03056.02 Baumüller Nürnberg GmbH
10
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1.11
SERCOS slave module BM4-O-SER-01 5.04012 380910 381069
SERCOS slave module BM4-O-SER-01 parameter handbook 5.04013 381652 381653
EtherCAT slave module BM4-O-ECT-01/ECT-01 5.06003 394953 394954
Ethernet with EtherCAT master for b maXX drive PLC 5.07001 407996 407997
Ethernet with EtherCAT master for b maXX drive PLC application handbook 5.07002 407998 407999
Ethernet with EtherCAT for b maXX drive PLC 5.10018 433997
POWERLINK Controlled Node BM4-O-PLK-01/PLK-01 ES 5.12072 444497 444498
POWERLINK Controlled Node BM4-O-PLK-01 ES application handbook 5.13013 445131 445132
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German
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English