Bayer HealthCare D3 User manual

D3 PUMP SERVICE
#04161797

2GENERAL INFORMATION
This manual contains technical information regarding Bayer SeedGrowth™ Equipment.
Please read and understand these instructions completely before proceeding to install
and operate the equipment. Bayer reserves the right to change specifications, models,
components, or materials at any time without notice. For additional equipment information
contact us at 1.800.634.6738. Please have this manual available when contacting Bayer.
Always use caution and common sense
when working with any chemical. Read the
product label and SDS carefully and follow
their instructions exactly as described.
Optimal operating conditions for this
piece of equipment requires an ambient
temperature 32° F to +104° F (0° C to
+40° C), relative humidity less than 90%
(minimum condensation). Make necessary
provisions to protect this piece of equipment
against excessive dust, particles containing
iron, moisture and against corrosive and
explosive gases.
Our technical information is based on
extensive testing and is, to the best of our
current knowledge, true and accurate but
given without warranty as the conditions
of use and storage are beyond our control.
Variables, such as humidity, temperature,
change in seed size or variety and viscosity
of chemical products can all affect the
accuracy of the chemical application and
seed coverage. To ensure the desired
application rate and optimum seed coverage, check the calibration periodically throughout
the day, and make adjustments as needed.
Bayer SeedGrowthTM and the Bayer Cross are registered trademarks of Bayer.
SGRD3PUMPSERVICE01132016
This manual uses signal words and symbols to help avoid personal injury. Danger,
Warning, and Caution are signal words used to identify the level of hazard.
Danger alerts that an extreme hazard will cause serious injury or death if
operators or installers do not follow the recommended precautions.
Warning alerts that a hazard may cause serious injury or death if
operators or installers do not follow the recommended precautions.
Caution alerts that a hazard may cause minor or moderate injury if
operators or installers do not follow the recommended precautions.
Tip: calls attention to special information.
Note: emphasizes general information worthy of attention.
Example: gives a problem or exercise that illustrates a method
or principle.
E-mail: [e-mail]
Web: www.seedgrowth.bayer.com
Bayer
Crop Science Division
1451 Dean Lakes Trail
Shakopee, Minnesota 55379
USA
Phone: [phone]
Toll Free: [phone]

EXPOSURE CONTROL
Always use caution and common sense when working with chemicals. Read the
product label and SDS carefully and follow their instructions exactly as described.
The following Personal Protective Equipment (PPE) recommendations and best
practices help promote safe use in seed treatment.
Maintenance
Keep machinery clean between treating
sessions.
Laundry
Wash soiled reusable clothing separately.
Workers must take a shower after each shift.
Wear protective clothing
Wear disposable or reusable coveralls with
long sleeves.
Treatment products
Keep products in a locked room that has
been approved for crop protection products.
Wear rubber boots
Wear chemical resistant rubber boots.
Eye protection required
Wear protective eyewear.
Hand protection required
Wear chemical-resistant gloves.
Wear a mask
Wear respiratory protection.
Clean seed
Use well cleaned seed to avoid creation
of polluted dust that will contaminate the
treating facility, workers, farmers and the
environment during sowing.
Empty containers
Non-returnable empty containers must be
triple rinsed before they can be disposed. For
others the recommendation of the producer
must be followed.
Cleaning
Use a vacuum to clean machines and
coveralls. Never use compressed air.
Spillage
Spillage must be avoided; it must be
thoroughlycleaned up to avoid contaminating
the environment and waterways.
Labels
Label recommendations and directions
for handling must be followed, including
treatment procedure (use of sticker) as well
as the safety requirements.
Calibration
Seed treatment equipment must be checked
and calibrated regularly to ensure accurate
and safe application.
3
EXPOSURE CONTROL

5
MAINTENANCE
MAINTENANCE
Step 5: Inspect the Manifold for wear around
the inlet (IN) and outlet (OUT) ports. If wear is
excessive, replace the Manifold Plate.
Step 7: The inlet and outlet valve assemblies are identical, but face in
opposite directions. Remove and inspect each valve according to the
following procedures.
Step 3: Use a 7/16” wrench to remove the four (4) 1/4-20” bolts
holding the Pump Mount Plate to the Pump Shelf. Reach under the
Pump Shelf and use a wrench to hold the nut. Remove the pump
and base assembly from the pump shelf. Set the Pump Assembly
on a workbench in order to have full access to the D3 Pump. Always
use a drip / spill pan under the pump when doing repairs.
Step 4: Remove the four (4) 3/4-16 bolts,
washers, nuts and the Manifold.
PSD with D3 Pump
Step 1: Close the Main Supply Ball Valve (turn valve handle DOWN)
underneath the PSD Tank.
Step 2: Remove the retaining U-clips from both the top and bottom
hoses connected to the D3 Pump. Release the clips, unscrew and
remove both couplers (chemical IN and OUT) from the Pump.
Step 6: Inspect the O-rings on the backside of the Manifold Plate.
Replace if they are worn or damaged.
Warning! Disconnect from power source first!
4MAINTENANCE
Required assembly tools
• 7/16” wrench (2)
• Drip / Spill pan
• Slot Screwdriver

6MAINTENANCE 7 MAINTENANCE
Step 8: Remove and check the Spring Retainers and replace them if
they are worn or damaged.
Step 9: Remove and check the Valve Springs. If they are shorter than
a new spring, replace them. Do not stretch the old springs to make it fit!
Step 10: Remove and check the valves. Replace if worn. Step 11: Remove and check the Valve Seats. When removing,
do not damage the metal ridge around the O-ring groove. Always
replace the O-rings. Clean the Valve Ports on the Valve Plate and
lubricate them with lubricating gel or petroleum jelly.

8MAINTENANCE 9 MAINTENANCE
Step 12: Install new O-rings on the Valve Seats. Step 14: Insert the Valve Seat with O-ring into the Valve Plate. Next,
insert the Valve, Spring and Spring Retainer into the Valve Plate.
Step 15: Remove the Screw, O-ring and Follower from the center of
the Diaphragm. Remove the Diaphragm from the Diaphragm Plate and
inspect it carefully. A ruptured or torn diaphragm generally indicates a
pumping problem. Replacing the diaphragm is absolutely necessary
if a ruptured, torn or severely worn diaphragm is found. Remove the
Diaphragm Plate only if it needs to be replaced due to excessive wear
or damage!
Step 16: Inspect the Plunger on the Plunger Shaft for wear.
Step 13: Insert the Spring retainer into the Valve Plate, then insert the
Spring, Valve and the Valve Seat with O-ring. Use a small block of wood
or nylon to insert the Valve seat flush with the surface of the Valve Plate.

10 MAINTENANCE 11 MAINTENANCE
Step 17: Install the Plunger on the Plunger Shaft. Install the Diaphragm
on the Diaphragm Plate. Clean the Screw and apply a medium strength
thread locker to the screw. Install the Screw, O-ring and Follower to the
center of the Diaphragm and tighten securely.
Step 18: Install the O-rings on the back side of the Manifold Plate. Use
petroleum jelly or lubricating gel to hold in place.
Step 19: Install the Manifold Plate on top the Valve Plate. Be sure the
Valve is visible through the inlet port on the Manifold Plate.
Step 20: Insert all of the bolts with washers and nuts around the edge
of the manifold and alternately tighten opposite bolts until all of them are
secure.
Step 21: Replace the pump and base assembly on the pump shelf.
Replace the four (4) 1/4-20” bolts holding the Pump Mount Plate to the
Pump Shelf. Reach under the Pump Shelf and use a wrench to hold the
nut. Use a 7/16” wrench to tighten in place.
Step 22: Replace both couplers (chemical IN and OUT) on the Pump
and clamp the release the clips. Replace the retaining U-clips on both
the top and bottom hoses connected to the D3 Pump.
Step 23: Open the Main Supply Ball Valve (turn valve handle DOWN)
underneath the PSD Tank and connect to power source when ready to
use.

12
EXPLANATORY NOTES
Dry Weight
61.6 LBS [28 KG]
Service Required (motor)
230V, 1/3Hp, 3ph,
60Hz, 1.3FLA
Capacity:
up to 98g.p.h.**
SYSTEM DIAGRAM
SYSTEM DIAGRAM
04161797 D3 PUMP ASSEMBLY FOR PSD TANK
Suggested Spare Parts
04134919 DIAPHRAGM REPAIR KIT: D3 PUMP
• 04116503 DIAPHRAGM, VITON (1)
• 04151392 O-RING:DASH#026(1.239 X 1.379):VITON (2)
• 04151384 O-RING:DASH#010(0.239 X 0.379):VITON (1)
04178401 D3 PUMP: VALVE REPAIR KIT
• 04177561 D3 PUMP: VALVE SEAT (2)
• 04177618 D3 PUMP: VALVE SPRING (2)
• 04159911 D3 PUMP: SPRING RETAINER (2)
• 04177294 D3 PUMP: VALVE (2)
• 04151406 O-RING: VITON: 1.00” ID X .070” (2)
SUGGESTED SPARE PARTS 13
9
11
21
8
7
5
22
4
7
3
12
01
7
5
7
4
3
41 31
02
91
81
61
71
2
51
1
22
: NWOHSTONT UBDEDU L CN I
DSPROFT I KCR I CER / SSAPYB-00090002)1(
7
6
7
00800002 5
SNOISIVER
. VER NO I T P I RC S ED E T AD DEVORP PA
1OCEREPD ' RUPOTT E EFD ' GFMDEGNAHC 6002 / 92 / 21 RAG
2OCEREPYSSAOTGN I BMU L PDSPDEDDA 7002 / 22 / 1 RAG
3OCEREPD ' T SS AROTOMZH 0 6 / HP 3 / 0 3 2OTEGNAHC 7002/7/5 SRS
4OCEREP) 00080002 (YSSARETL I FDEVOMER 7002 / 52 / 01 RAG
5OCE REP00930002FO. TF) 2 (DDA 0102 / 22 / 1 SRS
5002 / 01 / 11
7002 / 52 / 01
BD J
RAGx7:1
-
) ZH0 6 / HP3 / V0 3 2 (DSPROFYSSAPMUP3D 79716140
: E T AD
: E L ACS
R E B M U NG N I W A R D NO I S I V E R
: YBNWARDER
REBMUNL A I RE TAM
: DETONES IWREHTOSSELNU
DENO I SNEM I DE S I WREHTOS SE L NU
, DESUS ISTRAPFOYRTEMMYSDEMUSSA
: S E L GN A ° 2 / 1
: S NO I T C AR F " 2 3 / 1
" 060 .
" 510 .
" 500 .
) X ( E CA L P1
) X X ( E CA L P2
) XXX (ECA L P3
: SECNARE LOT
" 5000 .
) XXXX ( EC A L P4
: E T AD
ELT I T
: Y BNW A R D
: YBDE KCEHC : E T AD
REYABS IGN IWARDS I HT
YTREPORPECNE I CSPORC
REYABHT IWESUROF
. Y L NOT N E MP I UQE
D N AN G I S E D L L A
STHGI RNOI TNEVN I
ME T I
. ON
TRAP
R E BMU N
L A I RE T AM
R E B MU N E L T I T . YTQ
1 00000432 73601140 ESABPMUP3 - D 1
2 00000832 58116140 Y ' S S AP MU P3D 1
3 00903182 81892140 ) F 0 5 0 (GN L P UOCY L OPT P N 2 / 1XE L AM - 4 / 3 2
4 00803182 69792140 ) C 5 7 0 ( GN L PUOCB R A B - 4 / 3XE L AME F - 4 / 3 2
5 00830002 7219504 E SOHNO Z I ROH - K CA L BD I " 4 / 3 T F4
6 00930002 79095040 E SOH ' NOZ I ROHK CA L B ' . S SE RPHG I HD I " 1 T F2
7 00002502 95714040 P M A L CE S O HS S 6 1 # 6
8 00213182 78092140 YLOP-BRABESOH"4/3XTPN"4/3 1
9 00603182 97092140 Y L OP - BRA BE SOH " 1XT PN " 4 /3 1
01 00703182 80425040 Y L OP - BRABESOH"4/3XTPN"1 1
11 00660032 16086040 EETCVPTPN" 4 / 3 1
21 0060032 5332504 C I T SA L P - GU L PEP I PDAEH - XEHT PN " 4 / 3 1
31 00107602 94076040 ELPP I NSS" 3xTPN " 2 / 1 1
41 00000742 73456040 S SR E L P U O CE P I P T P N " 2 / 1 1
51 00219202 96525140 TOOF / wROTOMC 6 5ZH 0 6 / HP 3 : PH 3 / 1NOSEE L 1
61 00102202 26296040 YELLUPEROB"8/ 5X"2 1
71 00001002 80496040 YELLUPEROB"8/ 5X"4 1
81 00207432 90353040 T L E BE V I R D 1
91 00001432 01351140 D R A U GT L E B 1
02 752100P 10435097 Y L OP - R E C A P SL " 1X " 2 / 1X " 1 4
12 00344832 08846040 RECUDERXEHCVPT PN" 1o t TPN2 / 1 - 1 1
22 00420002 92400140 P I L CG N I N I A T E R L L A M S 2
04116 5 0 3 04151392
04151384
04177561
04177618
04159911
04177294
04151406
* Pump output rate depends
upon viscosity of product.
**Can lift product up to 75 feet vertically.

Bayer
Crop Science Division
1451 Dean Lakes Trail
Shakopee,
Minnesota 55379
USA
For fast and easy access to
our website scan the code with
your smartphone and an
appropriate app.
www.seedgrowth.bayer.com