Bayou Classic 7633 User manual

Failure to follow these instructions could result in fire or explosion
which could cause property damage, personal injury or death!
For Questions and Information call us at: 1-800-864-6194
Monday - Friday (8:00am - 5:00pm CST)
Barbour International, Inc. •101 Cypress Way • Brandon, MS 39042
www.thebayou.com
©2014 Barbour International, Inc.
KEEP THIS MANUAL FOR FUTURE REFERENCE
INSTRUCTION
MANUAL
PROPANE "Y" SPLITTER
Dual Hose Connector
10-PSI MAXIMUM CAPACITY
Read and Follow all Warnings in this Manual
and with your LP Gas Appliance

WARNING
•This "Y" Splitter Dual Hose Connector is designed to work with an LP gas
supply cylinder. DO NOT attempt to connect this hose regulator to any other
fuel supply source such as a natural gas line.
•Read and follow all warnings and instructions in the product owner’s manual
that accompanied your LP Gas Appliance.
NOTICE:
Restrict the use of this "Y" Splitter Dual Hose Connector to adults who read, understand,
and can follow the warnings and instructions in this manual. "Safety Alerts" alone
cannot eliminate the hazards that they signal. Strict compliance with these instructions,
plus common sense operation, are major accident prevention measures.
Remember, Think Safety and Use Common Sense!
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading means. Read and follow
all of the safety warnings and instructions contained in this manual and on the cooker.
Carefully read and follow all WARNINGS, SAFETY PRECAUTIONS, ASSEMBLY and OPERATING
INSTRUCTIONS contained in this manual and on the cooker. DO NOT skip any of the warnings
and instructions! SAVE THIS MANUAL FOR FUTURE REFERENCE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE
HAZARDS AS YOU ASSEMBLE AND USE THIS PRODUCT.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
Hazard or unsafe practices which could result in
minor personal injury, product, or property damages.
Hazard or unsafe practices which could result in
severe property damages, personal injury, or death.

IF YOU SMELL GAS:
1. Shut off gas to the appliance at the LP cylinder.
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately call your
fire department.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION,
WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER
1. LP gas appliances are attended appliances
2. Never operate a LP gas appliance unattended. Sober, adult supervision must
be present with the appliance at all times.
3. Never operate a LP gas appliance within 10 feet (3m) of any structure,
combustible material, or other gas cylinder.
4. Never operate a LP gas appliance within 25 feet (7.5m) of any flammable
liquid.
5. Do not fill cooking vessel beyond maximum fill line.
6. Never allow oil or grease to get hotter than 400˚F (200˚C). If the temperature
exceeds 400˚F (200˚C) or if oil begins to smoke, immediately turn the burner
or gas supply OFF.
7. Heated liquids remain at scalding temperatures long after the cooking process.
Never touch cooking appliance until liquids have cooled to 115˚F (45˚C) or less.
8. If a fire should occur, keep away from the appliance and immediately call
your fire department. Do not attempt to extinguish an oil or grease fire
with water.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION,
WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER
A. DO NOT store a spare LP cylinder under or near
a gas cooker/fryer appliance.
B. Never fill the cylinder beyond 80% full.
C. If the information in (A) and (B) are not followed exactly,
a fire causing death or serious injury may occur.
WARNING

ATTACHMENT INSTRUCTIONS
Connect to Y-Splitter
CLOCKWISE
Disconnect from Y-Splitter
COUNTER-CLOCKWISE
Connect to Tank
CLOCKWISE
Disconnect from Tank
COUNTER-CLOCKWISE
1. Connect Y-Splitter to LPG Cylinder CLOCKWISE; Hand Tighten.
2. Connect LPG Hose Regulator assembly to each outlet of Y-Splitter CLOCKWISE;
Hand Tighten.
3. Check for gas leaks. See Gas Leak Testing below.
4. Follow Lighting and Operating Instructions
from your LP Gas Appliances.
1. Close the regulator control valve/knob on each LPG hose. This shuts off the flow of
gas from the regulator to the appliance knob.
2. Open LP cylinder valve by 1/8 to 1/4 turn. This allows gas into the regulator and
stops it at the closed regluators.
3. Using a small brush or spray bottle, splash on a
soapy liquid (ex. Dishwashing liquid and water,
or 50% non-ammonia soap and 50% water)
on the connections around the regulator and
cylinder connection. Figure #1
Any bubbles that appear indicate a gas leak.
If so, turn off the gas and tighten the fittings
some more. Repeat soapy water test until
no leaks are detected. Do Not use appliance
if gas leak cannot be stopped.
Call 1-800-864-6194 for assistance. M-F 8:00 - 5:00 CST; or contact a qualified
appliance repair service.
4. After you are certain there are no leaks, turn LP Cylinder valve and regulator
valves/knobs to "OFF" position. Wait 5 minutes for any gas fumes to go away
before lighting the appliances.
GAS LEAK TESTING
Figure #1
Spray ALL tank, valve and hose
connections with a soapy liquid to
check for gas leaks. Appearance
of bubbles indicates a leak.

TYPE-1 CONNECTOR
For connection to
LP Gas Cylinder
or "Y" Splitter
TYPE-1 Connector
Coupling Nut
LP gas appliances are equipped with a
Type-1 Connection device having these features:
1. The system will not allow gas flow from
the cylinder until a positive connection to the cylinder valve
has been made. NOTE: The cylinder valve must be turned
OFF clockwise before any connection is made or removed.
2. A flow limiting device, when activated, restricts the flow of gas
to 10 cubic feet per hour. The purpose of this safety feature is
to greatly reduce gas flow should the LPG hose be cut or severed.
NOTE: The Flow Limiting Device can be activated by:
1. Opening cylinder valve quickly.
2. Opening regulator valves quickly.
3. Using regulators having greater than 10 PSI capacity.
REMEMBER: Using the "Y" Splitter and two regulators creates a triple safety net
from the three Type-1 connectors. Each of the three Type-1 Connectors can restrict
gas flow by up to 90 percent. To reduce the chance of gas flow restriction, always
open cylinder valve S-L-O-W-L-Y. Always open regulator valves S-L-O-W-L-Y.
TROUBLE SHOOTING
If the burner on your appliance lights, but the flame remains very small, it probably
means that rapid gas flow has activated the Excess Flow Safety Device. To maintain
proper gas flow, be certain to S-L-O-W-L-Y open cylinder valve one full turn before
lighting; then S-L-O-W-L-Y open regulator to light burner.
NOTE: Make certain both regulator valves atached to the "Y" Splitter are in the
closed position before lighting. If not, the Excess Flow Safety Device can be activated
when cylinder valve is opened.
NOTE: Using LPG regulators having greater than 10 PSI output capacity can activate
the Excess Flow Safety Device. Therefore, always use LPG regulators having a maximum
output of 10 PSI or less.

GENERAL OPERATING of Outdoor Gas Appliances
• LPG appliances do not have automatic thermostat controls so must be
attended and monitored at all times during use.
• LPG appliances have an open flame. In sunlight or other bright light, the
flame may be almost invisible. Use extreme caution keeping hands, hair and
clothing away from the burner. Do not lean over the burner when lighting.
Loose hair and clothing can catch fire during lighting and operation.
• DO NOT leave LPG appliances unattended while heating oil, grease or
water, cooking food or when hot after use (oil, grease or water above 115˚F:
45˚C). Heated liquid can remain at scalding temperatures long after cooking
has ended.
• When cooking with oil/grease, a thermometer must be used to monitor
temperature. Oil/grease heated above 400˚F (200˚C) will ignite and catch
fire causing property damage, personal injury or death.
•Even when burner is set at a low flame, never leave the appliance unattended.
Cooking oil/grease will heat up quickly and ignite at 550˚F to 700˚F
(287˚C to 371˚C).
• Keep children and pets away from the cooking area at all times. Carefully
monitor all activity around appliance to avoid burns or other injuries.
•Avoid bumping of or impact with the appliance to prevent spillage or splashing
of hot cooking liquid which can cause sever burns.
• DO NOT move the appliance when in use. Allow cooking vessel to cool
down to 115˚F (45˚C) before moving, cleaning or storing.
• Should the burner flame go out during use, turn all gas valves off. Wait 5
minutes for gas to evacuate before re-lighting.
•Never overfill a cooking vessel with oil, grease or water. Overfilled cooking
vessels can boil over and cause a fire.
• After a period of storage or nonuse, check the appliance for gas leaks and
burner obstructions before use.
•Sober adult operation ONLY! The use of alcohol, prescription or nonprescription
drugs may impair ability to properly assemble or safely operate an
LPG appliance.
• When cooking with oil/grease, have a Type BC or ABC fire extinguisher
readily accessible.
•Combustion by-products from the use of this product contain chemicals known
to the State of California to cause cancer, birth defects, or other reproductive
harm.
WARNING
Remember: Think Safety and Use Common Sense!

BAYOU CLASSIC®- GAS COOKER PARTS
M5HPR
High Pressure LPG
0-10 PSI Adjustable Regulator
Stainless Steel Braided Hose
M5HPR-1
High Pressure LPG
Preset Regulator, Control Valve
Stainless Steel Braided Hose
M3HPH
High Pressure LPG
Preset Regulator
For triple burner cookers
5HPR-40
High Pressure LPG
0-40 PSI Adjustable Regulator
Thermoplastic Hose
M5HPR-30
High Pressure LPG
30 PSI Adjustable Regulator
Stainless Steel Braided Hose
7000
10 PSI Preset Regulator
and Control Valve
1/4" FNPT
7850
0-30 PSI Adjustable Regulator
1/4" FNPT
M2HPH
High Pressure LPG
Preset Regulator
Dual Brass Valves
Dual Stainless Braided Hoses
For dual burner cookers
NV108P
Brass Control Valve
1/4" MNPT x 1/4" FNPT 5235
High Pressure Brass Orifice
3/8” Flare M x 1/4" MNPT
BG10
Cast Iron Burner
4” Diameter x 9” Length
Replacement burner for
ROUND Bayou Classic Cookers
BG12
Cast Iron Burner
6” Diameter x 11” Length
Replacement burner for
SQUARE Bayou Classic Cookers
BG14
Cast Iron Banjo Burner
10” Diameter x 15” Length
Replacement burner for
KAB4 & KAB6
Bayou Classic Cookers
Barbour International, Inc. •101 Cypress Way • Brandon, MS 39042
For Questions and Information call us at: 1-800-864-6194
Monday - Friday (8:00am - 5:00pm CST)
www.thebayou.com
M5LPH
Low Pressure LPG
0.5 PSI Preset Regulator
Use with Gas Grills
7906/7908/7910
6, 8, 10-Ft.
High Pressure LPG Hoses
1/4" FNPT x 3/8" Flare
Swivel Brass Connector

Safety Precautions & Warnings
ALWAYS
wear protective mitts, gloves,
goggles and long sleeve
clothing when cooking.
OUTDOOR USE ONLY!
Do not operate inside
garages or carports.
NEVER!
No barefeet or sandals
when cooking.
NEVER
use under any
roof or overhang.
NEVER!
let children or pets near
the cooking area
during and after use.
NEVER
LEAVE APPLIANCE
UNATTENDED!
HOT!
Gas Appliances are extremely
hot during and after use.
Allow 2 hours for unit to cool
down before touching.
ALWAYS
use an accurate thermometer
to monitor temperature when
preheating oil or frying.
NEVER
use on decks, boats or
any combustible surface!
NEVER
place flammable or
combustible materials
within 25-ft of appliance.
Remember: Think Safety and Use Common Sense!
ALWAYS
operate in a clear open
area 10-ft. away from
buildings, trees and shrubs.
NEVER
cover pot with lid when
preheating oil or frying.
WARNING
Failure to follow these instructions could result in fire or explosion
which could cause property damage, personal injury or death!
For use with LP Gas Appliances