Amphenol HV Series User manual

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HV 二芯连接器组装说明
Document No: 8P1164
Rev.02
2 POS HV Flange Connector Assembly
Manual
键位
X 键
Y 键
Key
X
Y
线缆大小
Cable Size
mm2
35
50
70
HVB321(X)-XX

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2022/05/03 Rev.02 Document No: 8P1164
HV 二芯连接器组装说明 2 POS HV Flange Connector Assembly Manual
组装步骤 Assembly Instruction
步骤1：选取合适线缆，按照下表尺寸剥离绝缘皮和外皮 ，并将屏蔽线反折，修剪保留屏蔽14±1mm，线材用
量为2 PCS。
Step 1: Take an appropriate cable, strip off the jacket and insulation according to the dimensions listed below,
and fold back the braiding wire on cable jacket. Trim and keep the braiding wire to 14±1mm. We need prepare
2 PCS cables for this connector.
14±1
内皮剥线长度
Insulation Strip length “A”
(mm)
外被剥线长度
Jacket strip length “B”(mm)
根据客户端子
According to terminal of
customer
L+12mm
步骤2：将HV连接器所带的图示配件分别套入两根线材中。
Step 2: Insert the illustrated accessories of the HV connector into the two cables.
密封胶套
Cushion
Ring
后密封圈
Rear sealing ring
尾盖
End Cap
大开口朝向线端
Large opening
towards the
striped end
步骤3：将HV连接器所带的压接铜套套入线材屏蔽反折处，铜套边缘与外被口平齐，用免换模压接机压紧它，压完
后铜套不应移位，拉力大于150N，注意压接位置正确，推荐压接高度参照下页。
Step 3: Put the Pressure ring of the HV connector on the braiding, The edge of the pressure ring is flush with the
jacket then crimp it use a mold free machine. After crimp, the pressure ring should not shift, the pull force is
greater than 150N, pay attention to the correct crimping position, recommended crimping height refer to the next
page.

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2022/04/25 Rev.01 Document No: 8P1164
HV 二芯连接器组装说明 2 POS HV Flange Connector Assembly Manual
与外被口平齐
Flush with the
jacket
编织不超出铜套1mm
Braiding does not exceed
1mm from pressure ring
后套上的屏蔽环
Shielded ring assemble on
the next step
压接区
Crimp area
线材尺寸
Cable Size H(mm)
35mm² 15.5±0.5
50mm² 18.0±0.5
70mm² 19.8±0.5
正六边压接
Hexagonal
crimping
步骤4：客户根据所选端子要求压接好端子，推荐芯线压缩比为80~90%。
Step 4: Crimp the terminal as required. The recommended conductor compression ratio is 80 to 90%.
步骤5：将HV连接器所带的接触环卡住铜套前端，取一根线穿入接头主体PIN B，轻压屏蔽环两翼，
塞入接头金属壳中如图示。
Step 5: Stick the shielded ring of the HV connector to the front end of the pressure ring, take a cable and put
it into the connector main body PIN B, and gently press the two wings of the shielding ring, Insert into metal
shell of connector as shown.
步骤6：将线材上的密封胶套、后密封圈与尾盖顺次压紧装入HV金属壳中。
Step 6: Put the cushion ring, rear sealing ring and end cap on the wire into the HV metal shell successively.

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尾盖两侧卡扣需卡到位
Buckle on both sides of
end cap should be
in place
HV 二芯连接器组装说明 2 POS HV Flange Connector Assembly Manual
2022/05/03 Rev.02 Document No: 8P1164
步骤7：重复以上步骤组装好 PIN A 的线材。
Step 7: Repeat the above steps to assemble the PIN A cable.
步骤8：如图示在接头上套上二个前密封圈。
Step 8: Insert two front sealing rings on the connector as shown.

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其它说明
法兰盘螺丝安装扭矩推荐：6.2~7.6N.m。
线缆尺寸与端子尺寸推荐参照下表。
推荐线缆尺寸
Recommended Cable Dimensions
线缆导体截面积
Cable size
绝缘层线径
Insulation OD
外皮线径
Jacket OD
推荐过孔端子宽度尺寸
Recommended width of the terminal
35mm² 10.0±0.4 14.1±0.4 ≤16.5mm
50mm² 12.5±0.4 17.1±0.5 ≤18.5mm
70mm² 14.5±0.4 19.1±0.5 ≤18.5mm (AC‐CP001460)
HV 二芯连接器组装说明 2 POS HV Flange Connector Assembly Manual
2022/05/03 Rev.02 Document No: 8P1164
Recommended screw assembly torque on flange: 6.2-7.6 N.m.
Refer to the following table for cable dimensions and terminal dimensions.
版本记录 Revision history
序号
Number 版本 Rev 变更内容
Content of change
日期
Date
1 01 新出 New issue 2022/04/25
2 02 由中文版更改为中英文版
From Chinese to English and Chinese 2022/05/03

Amphenol Technical Products International provides the above product specifications for the standard HV Flange series of
connectors to assist users in identifying the correct product for the system to which the connectors may be applied. Specifications are
subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All
statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee,
warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are
made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe
any patent. Specifications are typical and may not apply to all connectors. Note that these specifications are derived from relevant
global standards used in the automotive and industrial transportation markets, but they are not a substitute for system level design
validation testing, which is the sole responsibility of the system designer and/or end user.
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GuangZhou, China
Tel: [phone]
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Tel: [phone]
Add: 2110 Notre Dame Avenue
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Tel: [phone]
Add: Via Barbaiana 5, 20020 Lainate(MI)
Email: [e-mail]
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Tel: [phone]
Add: No.11 Fengxiang Road, New District, Changzhou, Jiangsu
P.C: 213001