BBQ 4 User manual

OWNER’S MANUAL
BBQ PRO 4 BURNER GAS GRILL
Product code: 23770 / 0-05307038-9
Item: 146.23770310
UPC code: 182995000903
Date of purchase: / /

DANGER: Indicates an imminently hazardous situation
which, if not avoided,will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious in
j
ur
y
.
DANGE
R
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Installation Safety Precautions
•Please read this User’s Manual in its entirety before using the
grill.
•Failure to follow the provided instruction can result in seriously
bodily injury and/or property damage.
•Some parts of this grill may have sharp edges. Please wear
suitable protective gloves.
•Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
•Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreationa
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
IMPORTANT: This grill is intended for outdoor use only and is not
intended to be installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the
customer after delivery and/or installation.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient
place for future reference.
W
ARNING
1.
Do not store or use gasoline or othe
r
flammable liquids or vapors in the vicinity o
f
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any othe
r
appliance.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
Product Record
IMPORTANT: Fill out the product recordinformation below.
DANGER
Model Numbe
r
Serial Number
See rating label on grill for serial number.
W
ARNING
Date Purchased
CAUTION
CAUTION
For residential use only. Do not use for commercial
cooking.
2 • 146.23770310
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-888-287-0735. You will be speaking to a
representative of the grill manufacturer. To order new parts call
at 1-800-4-MY-HOME®.

. 23-25
Repair Protection Agreements
Congratulations on making a smart purchase. Your new BBQ PRO
dependable operation. But like all products, it may require repai
r
from time to time. That’s when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here’s what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair specialists
Unlimited service and no charge for parts and labor on all
covered repairs
Product replacement up to $1500 if
y
our covered product
can’t be fixed
Discount of 25% from regular price of service and related
installed parts not covered by the agreement; also, 25% of
f
regular price of preventive maintenance check
Fast help by phone - we call it Rapid Resolution
phone support from a Sears representative. Think of
us as a “talking owner’s manual.”
Once you purchase the Repair Protection Agreement, a simple
phone call is all that it takes for you to schedule service. You
can call anytime day or night, or schedule a service appointment
online.
The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we
will provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
TABLE OF CONTENTS WARRANTY
For Your Safety . . .
. . 2
Grill Service Center. . .
. . 2
Product Record Information . . .
. 2
Installation Safety Precautions . . .
. . 2
BBQ PRO GRILL WARRANTY
One Year Full Warranty on BBQ PRO Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY
HOME®to arrange for free repair (or replacement if repair
proves impossible).
COOKING GRIDS and HEAT DIFFUSERS: 1 year LIMITED
warranty; does not coverdropping, chipping, scratching, or
surface damage.
STAINLESS STEEL PARTS: 1 year LIMITED warranty against
perforation; does not cover cosmetic issues like surface corrosion,
scratches and rust.
ALL OTHER PARTS: 1 year LIMITED warranty (Includes, but not
limited to, valves, frame, housing, cart, control panel, igniter,
regulator, hoses). Does not cover chipping, scratching,cracking
surface corrosion, scratches or rust.
Limited Warranty on Burners
For one year from the date of purchase, any burner that
rusts through will be replaced free of charge.After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes. All warranty coverage applies
only if this grill is used in the United States.
This warranty gives you specific legal rights, and you may
also have otherrights which vary from state to state.
Sears Roebuck and Co.
Hoffman Estates, IL 60179
Safety Symbols . . .
. . 2
BBQ PRO Grill Warranty . . .
. 3
Use and Care . . .
. . . 4-10
Parts List . . .
. . . 11
Parts Diagram . ..
. . 12
. . .13-22
Troubleshooting . . .
146.23770310 • 3
Assembly . . .
product is designed and manufactured for years o
f
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
* Coverage in Canada varies on some items. For full details call
Sears Canada at 1
-
800
-
361
-
6665.
W
ARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, and
other reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after using this product.

• Never fill a cylinder beyond 80% full.
• If the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from thesafety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and
call your fire department.
LP Cylinder
USE AND CARE
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
Capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
•LP cylinder must be arranged for vapor withdrawal and
include collar to protect LP cylinder valve. Always keep LP
cylinders in upright position during use, transit or storage.
OPD Hand Wheel
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
Safet
y
Cap
RetainerStrap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave an LP tank inside
a vehicle which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
4 • 146.23770310
DANGE
R

LP Tank Exchange
• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
• Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobsto the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
ck
LP Tank Leak Test
For your safety
OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
Strap and Cap
• Leak test must be repeated each time LP tank is exchanged
or refilled.
• Do not smoke duringleak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open
flames or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
Do not insert a POL transport plug
(plastic part with external threads)
into the type 1 valve outlet. It will
defeat the Safety Relief Valve
feature.
W
ARNING
If “growing” bubbles appear do not use or move the LP tank
Contact an LP gas supplier or your fire department!
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossth-
thread the connection.
Nipple has to be
centered into the LP tank
valve.
146.23770310 • 5
▲Do not use household cleaning agents. Damage to the gas
train components (valve/hose/regulator) can result.

Leak Testing Valves, Hose and Regulato
r
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP tank.
3.Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4.Brush soapy solution onto areas where bubbles are shown in
picture below:
Hold couplin
g
nut and re
g
ulato
r
as shown for proper connection
▲
to LP tank valve.
Never remove threaded
orifice at end of valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half
to three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
Call 1-800-4-MY-HOME®for an identical replacement part.
DANGE
R
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death. 5. If “growing” bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LP tank valve after performing leak test
b
y
turnin
g
hand wheel clockwise.
W
ARNING
•
Outdoor gas appliance is not intended to be installed
in or on a boat.
•
Outdoor gas appliance is not intended to be installed
in or on an RV.
•
Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
•
Do not use
g
rill until leak-tested.
•
If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LP cylinder valve and call LP gas supplier or your fire
department !
6 • 146.23770310

Safety Tips
For Safe Use of Your Grill and to Avoid Serious
W
ARNING
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with yourgrill.)
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.
▲ Before opening LP cylinder valve, check the coupling nut for
tightness.
▲ When grill is not in use, turn off all control knobs and LP cylinder
valve.
▲ Never move grill while in operation or still hot.
▲ Use long-handled barbecue utensils and oven mitts to avoid burns
and splatters.
▲ Maximum load for side shelf is 10 lbs.
▲ The grease tray must be inserted into grill and emptied after each
use. Do not remove grease tray until grill has completely cooled.
▲ Clean grill often, preferably after each cookout. If a bristle brush is
used to clean any of the grill cooking surfaces, ensure no loose
bristles remain on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
▲ If you notice grease or other hot material dripping from grill
Determine the cause, correct it, then clean and inspect valve,
Keep ventilation openings in cylinder enclosure (grill cart) free
and
clear of debris.
▲ Do not store objects or materials inside the grill cart enclosure that
would block the flow of combustion air to the underside of either
the control panel or the firebox bowl.
▲ The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
▲ If you have a grill problem see the "Troubleshooting Section".
▲ If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product.
CAUTION
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner Ignitor Lighting
▲Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON valve from source or tank.
3. Push and turn Ignition Burner control knob to HI and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Ignition Burner
control knob OFF, wait 5 minutes, and repeat the lighting
instructions.
5. To Light Other Burners turn control knobto HI.
If ignitor does not work, follow Match Lighting
instructions.
After Lighting: Turn knobs to HI position for 5 minutes to
pre-heat grill. Then turn knob to desired setting for cooking.
• Apartment Dwellers:
Check with management to learn the requirements and
fire codes for using an LP gas grill in your apartment
complex. If allowed, use outside on the ground floor
with a three (3) foot clearance from walls or rails. Do
not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
s
p
ecified o
p
eration
p
osition.
146.23770310 • 7

WARNING
CAUTION
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. Youshould see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section. HI
LO
Match-Lighting
▲Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on left side of firebox.
3. Push in and turn right knob to Hi position. Be sure burner lights
and stay lit.
4. Light other burners follow with steps 3.
.
8 • 146.23770310
Turning Grill Off
• Turn all knobs to OFF position. Turn LP cylinder off by turning
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
• Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator as specified in the parts list of this Use & Care
Guide.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Cooking surfaces: If a bristle brush is used toclean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
Turn controls and gas source or tank OFF when not
in use.
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
The valve open, gas will contiune to flow out of the
burner and could accidently ignite with risk of injury

Cleaning the Burner
Assembly
CAUTION
SPIDER ALERT!
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder
2. Remove cooking grates and heat diffusers.
3. Remove carryover tubes from rear of burners.
4. Remove cotter pin from rear of burners.
5. Carefully lift each burner up and away from valve openings.
SPIDER ALERT!
.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
.
(A) (Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
VALVE
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comesout each hole.
SPIDER WEBS
CONTROL PANEL
INSIDE VENTURI
BURNER
6. Wire brush entire outer surfaceof burner to remove
food residue and dirt.
7. Clean any blocked ports with a stiff wire such as an
open paper clip.
8. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any
large cracks or holes are found replace burner.
Spiders or small insects have been known to create “flashback”
problems. The spiders spin webs, build nests and lay eggs in the
grill’s venturi tube(s) obstructing the flow of gas to the burner. The
backed-up gas can ignite in the venturi behind the control panel.
This is known as a flashback and it can damage your grill and even
cause injury.
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for anextended period.
VERY IMPORTANT: Burner tubes must reengage
valve openings. See illustrations at right..
9. Carefully replace burners.
10. Attach burners to brackets with cotter pins.
11. Reposition carryover tubes and attach
to burners. Replace heat diffusers and
cooking grates.
.
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer once available.
•Store grill indoors ONLY if LP cylinder is turned off and
Disconnected, remove from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.
146.23770310 • 9
Electrode
SPIDER ALERT!
If you notice that your grill is getting hard to light or that
the flame isn’t as strong as it should be, take the time to
check and clean the venturi’s.
clean the venturi’s.
IMPORTANT: Always ensure that the venturi burner tubes
are clean. A venturi burner tube has a narrow area in
which spiders tend to build nests.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.

Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the grill
by indirect heat. Place foodover unlit burner(s); the heat from lit
burners circulates gently throughout the grill, cooking meat or
poultry without the touch of a direct flame. This method greatly
reduces flare-ups when cooking extra fatty cuts because there is no
direct flame to ignite the fats and juices that drip during cooking.
Food Safety
Food safety is a veryimportant part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly. For
more information call: USDA Meat and Poultry Hotline at
1 Burner Cooking 1-800-535-4555 (In Washington, DC [phone], 10:00 am
Cook with direct or indirect heat.
4:00 pm EST).
Best for smaller meals or foods
Consumes less fuel.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature settingmay
need to be increased to insure sufficient cooking
temperature.
• Place food over over unlit burner(s).
How To Tell If Meat Is Grilled Thoroughly
•
Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food
has reached a safe internal temperature, and cut into food
to check for visual signs of doneness.
•Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
•
Hamburgers made of any ground meat or poultry should
reach 160° F, and be brown in the middle with no pink
j
uices. Beef, veal and lamb steaks, roasts and chops can
be cooked to 145° F. All cuts of pork should reach 160° F.
•NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
•When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165° F, or until steaming hot.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below.
10 • 146.23770310
USDA* Recommended Safe Minimum Internal Temperatures
Beef, Veal, Lamb and Pork – Whole Cuts** 145° F
Fish 145° F
Beef, Veal, Lamb and Pork – Ground 160° F
Egg Dishes 160° F
Turkey, Chicken & Duck – Whole, Pieces &
Ground 165° F
* United States Department ofAgriculture
**Allow meat to rest three minutes before carving or consuming.

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from:
PARTS LIST
Key
Qty
Description
1 2 42 3 HEAT DIFFUSERS
2 1 43 3 COOKING GRATE
3 1 44 1 SWING AWAY GRATE
4 1 45 1 CLIP,F/GREASE CUP
5 1 46 1 GREASE CUP
6 2 47 1 TANK THUMBSCREW
7 1
8 1
9 1
10 1
11 1 Not Pictured
12 1 1HARDWARE PACK
13 1 1PRODUCT MANUAL,ENGLISH
14 1 1PRODUCT MANUAL,SPANISH
15 1
16 1
17 2
18 2
19 1
20 1
21 1
22 3
23 1
24 2
25 1
26 1
27 1
28 1
29 4
30 4
31 1
32 1
33 1
Those on your particular grill model. However, the method of assembly remains the same.:
34 1
35 1
36 1
37 1
38 1
39 1
40 1
41 1
146.23770310 • 11
KEY DESCRIPTION QUANTITY PART NUMBER
1 Warming Rack 1 40800109
2 Cooking Grate 2 408D00110
3 Ignitor Wire, Main Burner 1 50300214
4 Side Shelf 2 408D00040
5 Electronic Ignition Module 1 408D00116
6 Control Panel 1 408D00029
7 Gas Valve, Main Burner 4 40800111
8 Manifold, Main Burner 1 408D00037
9 Bezel, Control Knob 4 40800034
10 Control Knob 4 408D00112
11 Regulator 1 408D00115
12 Right Leg Assembly 1 40800079
13 Wheel 2 40800124
14 Axle Rod Space 2 408D00126
15 Hex Nut 3 110011
16 Cotter Pin 10 110050
17 Axle Washer 3 110018
18 Axle Rod 1 408D00125
19 Bottom Shelf 1 40800089
20 Tank Holder 1 40800130
21 Leg Extender, Front 1 40800D126
22 Leg Extender, Rear 1 40800127
23 Hose Retaining Pin 1 40800134
24 Match Holder Bracket 1 40800129
25 Match Holder 1 40800128
26 Left Leg Assembly 1 40800068
27 Tank Baffle 1 408D00090
28 Front Panel 1 408D00087
29 Back Rail 1 40800085
30 Grease Accumulate Tray 1 40800025
31 Grease Cup 1 40800026
32 Grease Cup Clip 1 40800131
33 Firebox 1 408D00007
34 Lid 1 408D00019
35 Silicone Rubber Bumper 4 40700103
36 Bezel, Temperature Gauge 1 40800105
37 Temperature Gauge 1 40800104
38 Heat Diffuser 4 40800023
39 Flame Carry Over Tube 3 40800022
40 Main Burner 4 40700125
41 Rotate Rod, Lid 2 50300207
No pictured
Hardware pack 1 408D00176
Manual 1 408D00148
If you are missing hardware or have
damaged parts after unpacking grill,
call 1-888-287-0735 for replacement.
To order replacement parts after using grill,
call 1-800-4-MY-HOME®

PARTS DIAGRAM
43
43
43
44
35
42
42
14
42
12
15
24
24
17
13
37
22
22
22
23
38
16
20
39
41
31
40
21
34
25
26
30
32
29
27
33
28
36
9
29
45
11
2
1
46
3
47
10
8
6
7
12 • 146.23770310

146.23770310 • 13
PLEASE READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS
FROM SHIPPING BOX.
Step 1: Open shipping box by slicing down its edges with a box cutter, take out hardware pack, manual,
right leg assembly, bottom shelf from top. Next remove left leg assembly, back brace from front. Remove
all packing materials, take out axle rod, grease cup and grease cup bracket from left Styrofoam, take out
front panel from right Styrofoam.
BEFORE ASSEMBLY

14 • 146.23770310
BEFORE ASSEMBLY
Step 2: Open grill lid, take out the three boxes packed in it. Remove all packing materials, take out the
parts from these boxes.

146.23770310 • 15
ASSEMBLY
PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY STEP BY STEP
Tools Required:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)
The following hardware is provided in blister pack:
Item Description Figure Quantity
1 M4X10 screw 15 pcs
2 M6X13 screw 16 pcs
3 M6 compression washer 8 pcs
4 AAA Battery 1pc

1
2
16 • 146.23770310
Left Leg Assembly
Front
Rear
Bottom Shelf to Legs
□Place bottom shelf end with cut out hole for LP cylinder between legs with axle holes. Attach to right and
left leg assemblies with (6)M4x10 screws.
□Tighten securely.
Right Leg Assembly
Bottom Shelf
Axle hole
M4x10 screw 6 pcs

M6x13 screw 4 pcs
Wheels and Leg Extenders to Cart
□Turn assembly upside down.
□Attach bottom shelf to four legs with (4) M6x13 screws.
□Insert axle rod through wheel, axle rod spacer, two right legs, another axle rod spacer and other wheel.
Attach with (1)Axle washer, nut and hitch pin.
□Hammer leg extenders into left legs.
Axle Rod Spacers
Axle Washer
Nut
Hitch Pin
Axle RodLeg Extender, Rear
Leg Extender, Front
146.23770310 • 17

18 • 146.23770310
Front Panel
□Stand cart upright.
□Attach back brace to top of cart with (4) M4x10 screws.
□Attach front panel to line up with top of cart with (3) M4x10 screws and leave the bottom hole of left front
leg uninstalled.
□Attach one side of tank baffle on front panel to the bottom hole of left front leg with (1) M4x10 screw; and
other side to bottom shelf with
(
1
)
M4x10 screw.
Back Brace tank baffle
M4x10 screw 9 pcs

146.23770310 • 19
Grill Head to Cart
□Stand cart upright.
□This step requires two people to lift and position grillhead onto cart.
□Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart.
Attach with (4) M6x13 screws and (4) M6 compression washers.
M6x13 screw 4 pcs
M6 compression washers 4 pcs

20 • 146.23770310
Left & Right Side Shelf
□Attach left shelf to firebox as follows:
- From inside to outside of firebox with (2) M6x13 screws and (2) M6 compression washers.
- From outsideto inside of firebox with (2) M6x13 screws.
□Repeat above step for the right side shelf.
M6x13 screw 8 pcs
M6 compression washers 4 pcs