BBQ SH-9902-B User manual

OWNER’S MANUAL
GAS GRILL: SH-9902-B, SH-9903-B, SH-183, SH-9904-B,
SH-9905-B
Please Note:
If a replacement part is necessary, please contact either our Customer Service
Department or your local dealer.
The use of unauthorised parts can create unsafe conditions and environment.
Before you begin assembling and using your new BBQ grills we recommend
that you read through the owner’s use and care manual to avoid serious body
injury or property damage.
Note to Assembler/Installer: Leave these instructions with the consumer.

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Important Safety instructions
The barbecue is safe and easy to use. The following rules must be followed.
1. Ensure that the unit has been assembled correctly according to the
instructions.
2. Never loosen, or allow the gas connection to become loose. Should this
happen, immediately ensure that the gas is turned off, and then re-check
the security of the connection.
3. The appliance shall be kept away from flammable materials. There
should be no combustible materials less than 250mm from the sides of the
barbecue and less than 1500mm above the cooking surface of the
barbecue.
4. Read the Users instruction, and instructions written on the grill, refer to
them whenever necessary.
5. Never leave the grill unattended while grilling.
6. In the event of a gas leak, turn off gas supply at the cylinder.
7. Keep children well clear while grill is in use and after use until it has
cooled.
8. Keep grill area clear of combustible materials and/or liquids.
9. Never obstruct free flow of air to the rear of the grill, or alter/adapt the
barbecue to suit any other situation.
10.Follow your local municipality or your country’s rules regarding laws and
bylaws for proper and safe installations.
11.Never change the pressure of the regulator or the air valve settings of the
burner.
12.Every time the cylinder is reconnected do a leak test.
13.Protective gloves should be worn if hot parts or utensils are to be
handled.

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Technical Data: GAS GRILL SH-9902-B, SH-9903-B, SH-183, SH-9904-B, SH-9905-B
The above mentioned Gas Grills are designed to operate at 2.8kPa on LPG
Gas consumption, pressures and injector-sizes are shown below:
Gas Grill SH-9902-B
Injector Orifice Heat Output Gas Consumption
I 3+(28-30/37), I 3B/P(30) 1.0 7kW 511g/h
Gas Grill SH-9903-B
Injector Orifice Heat Output Gas Consumption
I 3+(28-30/37), I 3B/P(30) 1.0 10.5kW 766g/h
Gas Grill SH-183
Injector Orifice Heat Output Gas Consumption
I 3+(28-30/37), I 3B/P(30) 1.15 15.8kW 1129g/h
Gas Grill SH-9904-B
Injector Orifice Heat Output Gas Consumption
I 3+(28-30/37), I 3B/P(30) 1.0 14kW 1022g/h
Gas Grill SH-9905-B
Injector Orifice Heat Output Gas Consumption
I 3+(28-30/37), I 3B/P(30) 1.0 17.5kW 1277g/h
Ignition: Push-button Piezo ignition system.
IMPORTANT:
Read the following instructions carefully and be sure your barbecue is properly installed,
assembled and cared for. Failure to follow these instructions may result in serious bodily
injury and/or property damage.
If you have any questions concerning assembly or operation, consult your dealer or LPG
Gas Company.
Never fit the cylinder under the barbecue in the housing always place the cylinder under
the side shelf at the end of the appliance or at the rear of the appliance. The cylinder
should be sited as far away from the appliance as possible without straining the hose.
IMPORTANT:
A suitable LPG Regulator that complies with the requirements of SANS 1237 must be
installed during the installation.
The appliance require an operating pressure of 2.8 kPa at the appliance. Do not use this
appliance with an adjustable regulator.
NOTE FOR CONSUMER: Retain this booklet for future Reference

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Gas Grill SH-9902-B
No.
Parts
QTY
1
Grill body
1
2 Grease tray 1
3
Control knob
2
4 Flat lid with handle 1
5
Flame tamer / vaporizer
2
6 Cooking Grid 2
Gas Grill SH-9903-B
No.
Parts
QTY
1 Grill body 1
2 Grease tray 1
3 Control knob 3
4 Flat lid with handle 1
5 Flame tamer / vaporizer 3
6 Cooking Grid 2
Gas Grill SH-183
No.
Parts
QTY
1 Grill body 1
2
Grease tray
1
3 Control knob 3
4
Flat lid with handle
1
5 Flame tamer / vaporizer 1
6 Cooking Grid 2
Gas Grill SH-9904-B
No.
Parts
QTY
1
Grill body
1
2 Grease tray 1
3
Control knob
4
4 Flat lid with handle 1
5
Flame tamer / vaporizer
4
6 Cooking Grid 2

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Gas Grill SH-9905-B
No.
Parts
QTY
1
Grill body
1
2 Grease tray 1
3
Control knob
5
4 Flat lid with handle 1
5
Flame tamer / vaporizer
5
6 Cooking Grid 3
NOTE: regulator with hose;
Because of a variety of fittings, this item is not included.
Available from dealer

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3. Always Be Aware
It is important that the ventilation openings of the appliance are not
obstructed. The barbecue must be used on a level, stable, non-flammable
surface. The appliance should be protected from direct draughts and shall be
positioned or protected against direct penetration by any trickling water (e.g.
rain). There should be no combustible materials within 250mm from the sides
and back of the barbecue and none within 1500mm above the cooking
surface of the barbecue.
Parts sealed by the manufacturer or his agent must not be altered by the user.
No modifications should be made to any part of this barbecue and repairs and
maintenance should only be carried out by a registered service engineer.
IMPORTANT: Keep children away from the barbecue during
use, and until it has cooled down after use.
IMPORTANT: Any modification of this unit can be dangerous.
Do not place the grill near entrances, doorways or in thoroughfares.
Do not use charcoal, briquettes or lighter fluid in any gas BBQ
BBQ units should never be placed in a fully enclosed patio area without
a chimney or non-flammable exhaust hood, with an efficient exhaust fan.
Never move the grill while it is hot or in operation.
THE GAS CONTAINER MUST BE PLACED UPRIGHT BY THE SIDE OF
THE GRILL
4. Check for leaks
BEFORE USE CHECK FOR LEAKS
Never check for leaks with a naked flame, always use a soapy water solution
TO CHECK FOR LEAKS:
Make 2-3 fluid ounces of leak detecting solution by mixing one part washing
up liquid with 3 parts water.
Most Important:
No person shall install a fixed appliance, equipment or system for gas LP
Gas fuel, unless such a person is a holder of a certificate of registration. It’s
important to always check not only from a safety perspective, if your gas
installer is properly licensed. The installation must conform to SANS 10087.

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Ensure the control valve is “OFF”.
Connect the regulator to the cylinder and ON/OFF valve to the burner, ensure
the connections are secure then turn ON the gas.
Brush the soapy solution on to the hose and all joints. If bubbles appear you
have a leak, which must be rectified before use.
Retest after fixing the fault
Turn OFF the gas at the cylinder after testing.
If leakage is detected and cannot be rectified. Do not attempt to cure leakage
but consult your gas dealer.
5. Instructions for first users
Before using the new grill for the first time, it is advisable to follow this
procedure:
Before cooking for the first time, operate the barbecue for about 15
minutes with the lid opened and the gas turned on HIGH. This will “heat
clean” the internal parts and dissipate odour from the painted finish of
the burners.This will season the grill and prepare it for your first
barbecue.
Ensure that the cooking surfaces are clean and dry. Coat the cooking
surfaces with cooking oil, light all burners, reduce the heat to “small
flame” setting and allow the grill to heat up for 10/15 minutes.
Heating up- Always heat up the grill before starting to barbecue; use the
‘big flame’ setting.
Heating up time- 6-10 minutes for food needing high temperatures;
2-5 minutes for food needing low temperatures.
Drip Tray – Before first use, the drip tray should be filled with sand to
absorb fat and avoid the possibility of fat accumulating with the
consequent risk of fire.
First Aid – in the event of someone sustaining a burn, the affected part
should be immediately plunged into cold water, or held under a running
cold-water tap, for at least 5 minutes. Medical help and/or advice should
be obtained as soon as possible.
Do not leave the BBQ on the highest setting for an extended period – this
may damage your BBQ.

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6. Instructions for use
Leak control check – Before use, ensure the security of the Gas supply.
To light –Open the lid of your grill before lighting. Do not stoop over the
grilling space.
Lighting instruction -
•To ignite BBQ’s with Piezo Ignition, turn the left hand burner control
knob to the large flame symbol position (HI), whilst pressing the piezo
button several times.
•If the burner does not light, turn the burner to the off position (OFF).
•Wait 5 minutes and repeat the above lighting steps.
•The remaining burners must be lit from the left hand side of the
appliance in sequence to the right hand side of the appliance.
•Never attempt to light a burner when the burner on its adjacent left
hand side is not alight. ALWAYS LIGHT THE BURNERS IN
SEQUENCE FROM LEFT HAND SIDE TO AVOID INCIDENT. IF
POSSIBLE ALWAYS TURN OFF THE BURNERS IN THE SAME
SEQUENCE AS PER IGNITION SEQUENCE SO THAT YOU ARE
AWARE OF WHICH BURNERS ARE ALIGHT.
•The same ignition sequence should also be followed in case of an
ignition device failure. The barbecue should then be ignited with a
match from the left hand side to the right.
•Once all burners are lit; pre-heat the cooking surfaces before cooking.
IMPORTANT:
• Should the flame be blown out by the wind, turn off the control knobs and
wait five minutes before re-lighting.
• Keep children clear of the grill when in use, and after use until it is cold.
• Never move the grill while it is still hot.
• Should there be a smell of gas, turn off the gas immediately.
7. Cooking Tips
Before starting to cook, prepare everything in advance, and ensure that all
food is properly cooked before it is consumed.
Cut surplus fat off meat before grilling to avoid it dripping down causing
flare-ups.
Practice with cheap cuts in order to get to know your grill, before using
expensive cuts.
If desired, meat can be marinated (in oil, wine, herbs and spices). This
improves taste and has a tenderizing effect. After marinating the meat
must be dried before grilling as oily meat causes flare-ups and tends to
burn.
Herbs and spices should be used before the meat is placed on the grill.
When grilling steaks grilling on high heat on both sides should seal the

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meat. Complete the cooking on lower temperature. Turning the steaks
once.
Use long tongs when grilling. Not a fork, as otherwise meat juices will be
lost through pricking when turning meat over.
Aluminium foil is most suitable for cooking vegetables, Wash the
vegetables thoroughly but do not dry them. There will be sufficient water
remaining to cook most vegetables. For very solid vegetables e.g.
carrots, an ice cube can be packed into the foil. Close the foil well before
placing the package on the grill.
8. Care and maintenance
Cooking Grates and Solid Plates-
Ensure the lid is removed, and heat the grill for a few minutes on high
heat.
Tune off the gas, take precautions against burns, and clean the grate
surface with a metal brush. When cool, very dirty grates can be washed
by hand.
Brush with cooking oil before use.
Flame Tamer Plate-
Ensure that the lid is removed, and heat the grill for a few
minutes on high heat.
Tune off the gas, take precautions against burns, and clean the
grate surface with a metal brush. When cool, very dirty grates can
be washed by hand.
Upkeep-
Clean your barbecue after each USE. DO NOT use abrasive or
flammable cleaners, as it will damage the parts of the product and
may start a fire. Clean in warm soapy water.
CAUTION: All cleaning and maintenance should be carried
out when the barbecue is cool and with the fuel supply turned OFF
at the gas cylinder.
In order to maintain you grill in good condition and give you
good service, it should be cleaned – depending upon the amount of
use – once or twice a month as follows:
When cold, remove and clean the grates and flame tamer plate
as described above.
Clean the inside of the grill body and front panel with detergents
and rinse with clean water, then dry, before re-assembling.
Use a soft cloth or sponge to prevent scratches and marring of
the steel surfaces.
Clean the trolley with any non abrasive metal polish.
Change the sand in the drip tray periodically
Cleaning burners-
Cleaning of Gas parts must be carried out by a LPGSASA
registered fitter, but the burners may be cleaned by following the
instructions given hereunder.
When cold, having been removed, burners may be cleaned
using a wire metal brush, the burner holes with a needle or similar,
and the whole burner washed with water. Or blow clean with

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compressed air and wipe with a cloth.
Clean any clogged ports with a pipe cleaner or stiff wire (such as
an opened paper clip).
Ensure that no water is retained in the burner, prior to re-
assembly.
Inspect burner for any damage (cracks or holes). If damage is
found, replace with a new burner. Reinstall the burner, check to
ensure that the Gas valve orifices are correctly positioned and
secured inside the burner inlet (venturi).
SERVICING
Your gas barbecue should be serviced annually by a competent registered
person.
Storage-
Turn off gas container valve, and remove regulator from
container.
Store gas container outside, on the ground level surface,
upright, away from sunlight and any drains or gully, with valves
closed and valve caps in place.
Clean the grill as in 3 above
When stored outdoors, the grill must stand on dry ground.
Ensure a small amount of fat or cooking oil is on the cooking
plates to prevent rust.
While this appliance is not in use, it should be covered with the
cover, to protect it from weather and other adverse conditions. In
high humidity and/or ocean beach areas, make sure to keep the
unit clean and polished. Use stainless steel cleaners, polishes or
stainless steel oil protectants.
Warning
STORE CYLINDER IN A WELL VENTILATED AREA
OUT OF REACH OF CHILDREN.
When the gas cylinder is disconnected, replace the plug or cap on the valve
outlet.
For extended storage it is suggested that the primary airports of the burners
be covered against the penetration of insects or vermin.
Also a vinyl or canvas cover may be placed over the appliance.
Do not allow food or liquid spills to accumulate in and on your BBQ

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9. Troubleshooting-
PROBLEM
CAUSE
CHECK
Gas smell
1. Orifice not fitted
properly in the venturi
tube
2. Bent hose
1. Check the connection
2. Straighten
Burner does not light
1. Gas tank is empty
2. Gas supply turned off
at the source
3. Ignitor faulty
4. Valve obstructed
1. Exchange for a new
cylinder
2. Turn on the gas
supply
3. Check ignitor spark
4. Check valve inlet for
obstructions
Flame is low when
burner control knob set at
HIGH or flames do not
run the whole length of
burner
1. Dirty burner
1. Clean burner holes
with a small pin. Be
careful not to enlarge
holes
Constant flare-ups
1. Grill too cold before
start of cooking
2. Fatty foods
3. Heat setting too high
1. Pre-heat the grill for
5-10 minutes
2. Trim excessive fat
from fatty meats
3. Lower heat setting
Burners light with a
match but not with ignitor
1. Gap between ignitor
and ignitor point to big
2. Loose or damaged
wire connection
3. Spark plug is dirty
4. Battery to weak
1. Check gap – should
be 2.5 -3mm
2. Check all wire
connections
3. Check for excessive
fat on sparker
4. Unscrew ignitor cap
and replace battery
INFORMATION IN CASE OF A “Burn-Back”
(A “Burn-Back” can be identified by a loud noise at the bottom of the unit and a flame
would also be visible underneath the grate at the venture.)
~Immediately turn off the unit.
~Wait 30 seconds
~Re-Ignite the grate. If “burn-back” occurs again, switch off the grill,
close the cylinder and call your certified technician.
~Don’t use the appliance until it has been declared safe to use.
Instruction Manual Rev. 22 March 2017

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IF YOU SMELL GAS:
1. Shut off gas at the appliance, if possible
2. Extinguish any open flame.
3. If odour continues, call you gas expert.
Do not store or use petrol or any other flammable vapours and liquids
in the vicinity of this or any other appliance. This includes a gas
cylinder not connected to the appliance.
•Failure to comply with these instructions could result in a fire
or explosion which could cause serious bodily harm, death or
property damage.
•Accessible parts may be very hot
•Keep children away
•Any modifications to this appliance could be very dangerous
and will make your warranty null and void
•Do not move the appliance while in operation
•Please read the instruction very careful before using the
appliance
•After use, always turn the gas supply off at the source.
•This appliance is for outdoor use only
•Always use this appliance with a regulator for bottled gas
•Keep the gas hose away from hot surfaces
•Avoid unnecessary twisting of the hose
•Always inspect the hose for damage before using the appliance
•Never test for gas leaks with a flame.
•Never light the BBQ with the lid or hood closed.
•Never lean over the BBQ’s cooking surface when igniting the
BBQ
•Always use good quality mittens when using your BBQ.
Any of the following signs may indicate that your BBQ is not
operating properly and may need servicing:
•Excessive yellow flame
•Irregular size of the flame across the length of the burner
•Flame is Popping
•Heavy Sooting
•Abnormal noise
•Hissing sound
This appliance is not designed for the entire cooking surface to be
covered with solid plates.
•Fill the drip tray with a non-combustible absorbing material
like sand, to avoid grease fires.
•If a grease fire occur, attempt to close the gas supply at its
source, turn off all burners and remove food if possible
•Check all parts for damage after the grease fire is out and the
BBQ is cool enough.
•At coastal areas frequent cleaning and maintaining is
recommended to prolong the life of the appliance.
•Salty air will adversely affect the exposed parts.

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Beware of spiders and insects
•Burners should be inspected and cleaned regularly.
•Spider nests and other insect nests like wasps could obstruct
gas flow in the burners and venturi’s.
•This could result in a flash back fire which can cause serious
damage.
•Always visually check the burner flames to ensure proper
flame pattern.