BBQ Barrel Smoker with Firebox User manual

OWNER’S MANUAL
BARREL SMOKER WITH FIREBOX
Product code: 23669/0-04647548-9
UPC code: 8605746360382
Date of purchase: _____/ _____/ _____
Made in / Hecho en CHINA
Distributed by Sears, Roebuck and Co., Homan Estates, IL 60179
See our extensive assortment of outdoor living products
on-line at www.sears.com and www.kmart.com

customer service 1-888-577-9820
Page 1 Page 14
CARBON MONOXIDE HAZARD
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when
using this product contain chemicals known
to the State of California to cause cancer,
birth defects, and other reproductive harm.
2. This product contains chemicals,
including lead and lead compounds, known
to the State of California to cause cancer,
birth defects or other reproductive harm.
!
!
!!
Wash your hands after handling this product.
Burning Charcoal givesoff carbon monoxide,
which has no odorandcan cause death.
DO NOT burn charcoal inside homes,vehicles,
tents,garages or any enclosed areas.
Useonly outdoors whereit is
well ventilated.
Failure to
follow these warnings and instructions properly could resultin fire or
explosio
n ,which could cause property damage
,personal injur
y ,or death.
GRILL OPERATION CAUTIONS
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Avoid bumping or impacting grill.
Keep your hands, hair and face away from burning
charcoal.
This grill has an open flame. Be careful of loose hair
and clothing during operation. They may catch fire.
Use protective gloves when handling this grill or
working with fire. Use protective gloves or long,
sturdy fireplace tools when adding wood or charcoal.
Do not allow anyone to conduct activities around this
grill during or following its use until the unit has
cooled.
This grill is HOT during operation and remains HOT
for a period of time following its use.
Fatty foods like hamburgers can have excess grease
that can cause flare ups. When cooking fatty foods,
use caution when opening lid and during cooking to
avoid being burned.
Be careful when removing food from grill. All
surfaces are HOT and may cause burns. Use
protective gloves or long, sturdy cooking tools.
Never use glass, plastic or ceramic cookware on this
grill.
The use of alcohol, prescription or non-prescription
drugs may impair the user's ability to properly
assemble or safely operate this grill.
Grill lid and body are HOT while in use and during
cooling process.
Do not remove adjustable charcoal pan while ashes
and charcoal are HOT.
Air dampers are HOT while the grill is in use and
during cooling; wear protective gloves when
adjusting.
Never overfill charcoal pan. This can cause serious
injury as well as damage the unit.
Only use charcoal lighting fluid, never use gasoline,
alcohol or other highly volatile fluids to ignite the
charcoal. These fluids can explode causing injury or
death.
REMINDER: NEVER OPERATE THIS GRILL UNDER ANY
OVERHEAD CONSTRUCTION. MAINTAIN A MINIMUM
DISTANCE OF 10 FEET FROM OVERHEAD
CONSTRUCTION, WALLS OR RAILS. SEE DIAGRAM
BELOW.
Congratulations on making a smart purchase. Your new BBQ
Pro product is designed and manuactured for years of
dependable operation. But like all products, it may require
repair from time to time. That’s when having a Repair
Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hossle and expense.
Here’s what the Repair Protection Agreement* includes:
Expert service by our 10,000 professional repair
specialists.
Unlimited service and no charge for parts and labor on
all covered repairs.
Product replacement up to $1500 if your covered
product can't be fixed.
DIiscount of 25% from regular price of service and
related installed parts not covered by the agreement;
also, 25% off regular price of preventive maintenance
check.
Fast help by phonephone - we call it Rapid Resolution -
support from a Sears representative. Think of us as a
“talking owner’s manual”.
Once you purchase the Repair Protection Agreement, a simple
phone call is all that it takes for you to schedule service. You
can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we will provide a full refund. Or, a prorated refund anytime
after the product warranty period expires. Purchase your
Repair Protection Agreement today!
Some limitations and exclusions apply.For prices and
additional information in the U.S.A. call 1-800-827-6655.
REPAIR PROTECTION AGREEMENTS
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Page 2Page 13
FREQUENTLY ASKED AUESTION
SAFE STORAGE AND MAINTENANCE
CHARCOAL LIGHTING INSTRUCTIONS
TO ENSURE THAT IT IS SAFE TO EAT, FOOD MUST BE COOKED TO THE MINIMUM INTERNAL
TEMPERATURES LISTED IN THE TABLE BELOW.
Fish
Pork 160°F (71°C)
Egg Dishes 160°F (71°C)
Steaks and Roasts of Beef, Veal or Lamb 145°F (63°C)
Ground Beef, Veal or Lamb 160°F (71°C)
Whole Poultry (Turkey, Chicken, Duck, etc.) 165°F
(74°C)
Ground or Pieces Poultry (Chicken Breast, etc.) 165°F
(74°C)
USDA* Safe Minimum Internal Temperatures
* United States Department of Agriculture
145°F (63°C)
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FREQUENTLY ASKED QUESTIONS
Q: My grates have rust on them. How do I get rid of it?
If rust occurs, clean with a steel brush. Reapply vegetable
shortening and heat as indicated above.
Q: The paint finish inside my lid is peeling. What can I do?
You are seeing a deposit of grease and smoke that collects
during normal use that resembles paint. These carbon
deposits are non-toxic, but you may want to regularly remove
the build-up. Remove buildup using a brass or stiff bristle
brush before grilling. Future build-up can be avoided by
simply wiping the grill lid while slightly warm with a
mild soap-and-water solution.
Q: When can I put my meat on the grill?
Grill is ready for use when charcoal is ashed over and
no visible flames are present.
Q: How do I regulate the heat on my grill?
Adjusting the dampers will increase and decrease
airflow and heating.
Inspect hardware tightness on a regular basis to
insure grill is in safe working condition.
ALWAYS allow grill to cool completely before
handling.
ALWAYS empty charcoal pan after use only when
ashes have completely cooled.
This will help prolong charcoal pan life.
Clean grill, including special surfaces such as
cooking grates with mild cleaning agents. Wipe
outside of grill with damp rag. DO NOT use oven
cleaner.
ALWAYS cover and store cold grill in a protected
area.
Indoor storage of grill is permissible only if the
charcoal has burned to a complete ash AND is
cold. Remember to remove cold ashes before
storing.
Grill is made of steel and may rust over time. If
rusting occurs on outside surfaces, clean area
with sand paper or steel wool, then cover with
heat resistant paint.
If rusting occurs on the inside surface of grill,
clean area with sandpaper or steel wool, then
coat with cooking oil.
NEVER USE PAINT ON INSIDE SURFACES OF GRILL
Read all instructions and warnings on charcoal bag and in
manual before using.
Stack briquets in a pyramid.
Add lighter fluid following directions on fluid
container. Before lighting, place lighter fluid at
least 25 ft. (7.5m) away from grill. Do not lean
over grill when lighting charcoal. Light charcoal.
LEAVE GRILL UNCOVERED.
In about 15 minutes, flames will die out and
briquets will begin to ash over. Once the
briquets are completely ashed over, spread
briquets in a single layer and begin cooking.
NEVER USE GASOLINE TO LIGHT
CHARCOAL.
OVERFILLING CHARCOAL PAN CAN CAUSE
SERIOUS INJURY AND DAMAGE THE UNIT.
NEVER ADD ADDITIONAL LIGHTER FLUID
ONCE CHARCOAL HAS IGNITED.
HOT COALS SHOULD NOT BE LEFT
UNATTENDED.
GRILL IS HOT. USE PROTECTIVE GLOVES
AND LONG, STURDY COOKING UTENSILS.
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2.
3.
BBQ PRO GRILL WARRANTY
90 Days Full Warranty on BBQ Pro Grill
If this grill fails due to a defect in material
or workmanship within 90 days from the
date of purchase, call 1-800-4-MY-HOME®
to arrange for free parts replacement (if
repair proves impossible).
All warranty coverage excludes grill part
paint loss, discoloration or rusting, which
are either expendable parts that can wear
out from normal use within the warranty
period, or are conditions that can be the
result of normal use, accident or improper
maintenance.
All warranty coverage is void if this grill is
ever used for commercial or rental purposes.
All warranty coverage applies only if this
grill is used in the United States.
This warranty gives you specific legal rights,
and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
If you have questions or need assistance during
assembly, please call 1-888-577-9820. You will
be speaking to a representative of Grill
Manufacturer and not a Sears employee.
To order new parts call Sears at
1-800-4-MY-HOME®.
Call Grill Service Center For Help and
Parts
Product Record
IMPORTANT: Fill out the product record
information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
LIMITED WARRANTY
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GENERALWARNINGAND SAFETYINFORMATION
! !
STEP 18
Attach handle (4) to grill lid using M6*12
Philips head screws (D).
STEP 19
Secure warming rack (25) to grill lid and
charcoal grate (5) to grill body
STEP 20
Insert cooking grate (24) into grill body,
firebox cooking grate (23) and firebox
charcoal grate (22) into firebox bottom
(20) as shown.
Page 12
Page 3
GRILL IS READY FOR USE
Keep a fire extinguisher accessible at all
times while operating grill.
Never leave grill unattended while in use.
Never use inside an enclosed area such as
a patio, garage, building or tent.
Never use inside a vehicle, not even a
recreational vehicle such as a motorhome,
camper, or truck bed.
Never operate this grill under any overhead
construction such as roof coverings,
carports, awnings or overhangs.
Maintain a minimum distance of 10 ft. (3m)
from all structures.
Keep area clear of all combustible
materials such as wood, dry plants, grass,
brush, paper or canvas.
Never operate this grill within 25 ft. (7.5m)
of flammable liquids.
Never operate this grill within 10 ft. (3m) of
a gas cylinder.
Never use this grill as a heater (READ
CARBON MONOXIDE HAZARD).
Use this grill only on a stable, level surface
to prevent tipping.
Use on non-combustible surfaces such as
dirt, concrete, brick or rock.
Keep children and pets away from grill at
all times. Do not allow children to use grill.
Only use charcoal lighting fluid. Never use
gasoline, alcohol or other highly volatile
fluids to ignite charcoal. These fluids can
explode causing injury or death.
Grill is HOT while in use and will remain
HOT for a period of time afterwards. Do not
touch any part of the grill without wearing
protective gloves.
Never move grill when in use. Allow grill to
cool completely before moving or storing.
Never leave HOT coals or ashes unattended.
Do not store grill with HOT ashes or
charcoal inside grill. Store only when fire is
completely out and all surfaces are cold.
Dispose of cold ashes by placing them in
aluminum foil, soaking with water and
discarding in a non-combustible container.
Accessory attachments not supplied by
Sears Outdoor Products are not
recommended.
Never use this product for anything other
than its intended purpose. This grill is not
for commercial use.
Always use this grill in accordance with all
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4
D
25
5
22
23
24
customer service 1-888-577-9820 customer service 1-888-577-9820

STEP 15
Attach label to grill lid using M4 nuts.
STEP 16
Attach smoke stack (2) to grill lid and
secure with M6*12 Philips head screws (D)
and M6 nuts
(E) as shown
STEP 17
Insert temperature gauge (1) through
slotted hole in grill lid.
Secure by turning temperature gauge(1)
and lock into place with retainer ring.
Page 11
Page 4
26
G
1
PARTS LIST
ITEM NO QUANTITY DESCRIPTION ITEM NO QUANTITY DESCRIPTION
1 1 Temperature Gauge 14 2 Short Leg
2 1 Smoke Stack 15 2 Axle Cap
3 1 Grill Lid 16 2 Wheel
4 2 Grill Lid Handle 17 1 Axle
5 1 Charcoal Grate 18 1 Firebox bracket
6 1 Grill body 19 1 Air Damper
7 1 Side Shelf 20 1 Firebox Bottom
8 2 Side Shelf Bracket Short 21 1 Firebox Top
9 2 Side Shelf Bracket Long 22 1 Firebox Charcoal Grate
10 2 Leg Connector 23 2 Firebox Cooking Grate
11 2 Leg Bracket 24 3 Cooking Grate
13 2 Long Leg 26 1 Label
12 1 Bottom Rack 25 1 Warming Rack
1
4
7
8
10
2
3
6
9
5
26
13
14
11
12
15
16
17
19
20
21
22
18
23
24
25
2D
E
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DESCRIPTIO N ITE M NO . DESCRIPTIO N
ITE M
NO .
Temperature Gauge Short Leg
Smoke Stack Alex Cap
Grill Lid Wheel
Grill Lid Handle Alex
Charcoal Grate Firebox Bracket
Grill Body Air Damper
Side Shelf Firebox Bottom
Side Shelf Bracket Short Firebox Top
Side Shelf Bracket long Firebox Charcoal Grate
Leg Connector Firebox Cooking Grate
Leg Bracket Cooking Grate
Bottom Rack Warming Rack
Long Leg Label
STEP 12
Secure firebox bottom (20) to grill body using
M6*12 Philips head screws (D) and M6 Nuts
(E)
STEP 13
Attach handle (4) to firebox top using M6*12
Philips head screws (D).
Attach air damper (19) to firebox bottom
using M6*12 Philips head screws (D) and M6
nuts (E) as shown.
STEP 14
Align grill lid (3) with grill body as shown.
Secure grill lid (3) to grill body using M6*20
Philips head screws(C).
Page 10Page 5
HARDWARE LIST
REPLACEMENT PARTS LIST
MODEL:23669/0-04647548-9
STOP!
NOT RETURN TO RETAILER For Assembly Assistance, Missing or Damaged
Call: Customer Service at
Please have Model Number and Serial Number available when
calling.
These numbers are located on silver label on back of unit.
1-888-577-9820
1
2
3
4
5
6
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8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
(A)
M6*50
Philips Head Screw
qty-2
(B)
M6*40
Philips Head Screw
qty-12
(C)
M6*20
Philips Head Screw
qty-2
(D)
M6*12
Philips Head Screw
qty-22
(E)
M6 Nut
qty-29
(F)
M8 Nut
qty-2
(G)
M4 Nut
qty-2
20
E
DD
4
19
D
E
D
C
3
C
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STEP 1
Pay clos
grill leg
accomm
Insert left
into leg co
STEP 2
Attach le
shown us
and M6 n
Repeat st
Do not f u
se attentio n
s. Left leg
odate whee
short leg (14
onnector (10
g bracket (1
sing M6*40
nut (E).
tep2 on oppo
ully tighten s
ntowhena
g (14) is
els.
4) and right lo
0) as shown.
11) to short
Philips head
osite side.
screws at th
assembling
shorter to
ong leg (13)
leg (14) as
dscrew(B)
his time.
STEP 9
Attach side shelf brackets long (9)
to
below holes in leg brackets as shown
in illustration and using M6*40 Philips
head screws (B) .Secure using M6
Nuts (E).
Attach side shelf brackets long (9) to
side shelf using M6*12 Philips head
screws (D).
STEP 10
Attach firebox bracket (18) to leg
bracket using M6*12 Philips head
screws (D) and M6 nuts (E) as shown.
Note: when assembling the firebox bracket,
the wide surface positions up and the narrow
surface positions below.
STEP 11
Secure firebox top (21) to grill body
using M6*12 Philips headscrews (D)
and M6 nuts (E).
Page 6Page 9
ASSEMBLY INSTRUCTIONS
Before assembly read instructions carefully. Assemble grill on a clean, flat surface. This unit is heavy.
DO NOT ASSEMBLE WITHOUT ASSISTANCE. GET A
HELPER!
Tools needed for assembly:
Adjustable Wrench
Philips Head Screwdriver
CAUTION: Unit is heavy. Carefully orient grill lid
& body (1) as shown.
Be careful when moving grill body, installed
charcoal pan may move.
10
14
13
B
14
13
10
B
E
11
9
D
B
E
B
18
D
E
21
D
E
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STEP 3
Pay close attention to when
assembling grill legs. Right leg (14)
is shorter to accommodate wheels.
Insert right short leg (14) and left long
leg (13) into leg connector (10) as
shown.
STEP 4
Helper is needed for this step.
Insert bottom rack (12) into holes of
assembled grill as shown.
STEP 5
Attach leg bracket to short leg as shown
using M6*40 Philips head screw (B)
and M6 nut (E).
Repeat step 5 on opposite side.
Do not fully tighten screws at this
time.
STEP 6
Insert axle (17) through holes on short legs.
Slide wheel (16) onto axle and secure using
M8 nut (F). Snap axle cap (15) onto end of
wheel assembly as shown.
Repeat step on opposite side for remaining
wheel.
STEP 7
Place grill body (6) onto assembled legs with
smoker box opening on the same side as the
front short leg.
Tightly secure grill body to leg connectors
using M6*40 Philips head screws (B) and
M6 nuts
(E).
STEP 8
Align holes on assembled side shelf (7) with
holes on grill body as shown.
Insert M6*50 Philips head screws (A) through
holes on body and side shelf bracket short (8)
into side shelf (7). Secure using M6 nuts (E)
as shown.
Page 8Page 7
14
13
10
12
B
E
BE
15
16
F
17 16
F
15
6
B
E
7
8
EA
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customer service 1-888-577-9820