BE HL060F User manual

User Manual
HL060F
HL25F
HL150F
PROPANE
FORCED AIR
HEATER
BEPOWEREQUIPMENT
.COM

2

3
Safety
6 Safety Rules
7 Safety Warnings
8 Safety Precautions
10 Operating Precautions
Specifications
11 Specifications
Pre-Operation
12 Unpacking
12 Product Features
12 Propane Information
Operation
13 Refilling the Propane Gas Tank
14 Leak Checking
14 Lighting Instructions
15 Shutdown Instructions
15 Test Firing the Heater
15 Storage
16 Ventilation
Maintenance
16 Maintenance
Wiring Diagrams
17 Wiring Diagram
Exploded View
18 Exploded View
19 Parts Breakdown
Troubleshooting
20 Troubleshooting Chart
TABLE OF CONTENTS

4
Using the Operator’s manual
The operating manual is an important part of your Heater and should
be read thoroughly before initial use, and referred to often to make sure
adequate safety and service concerns are being addressed.
Reading the owner’s manual thoroughly will help avoid any personal injury
or damage to your pump. By knowing how best to operate this machine
you will be better positioned to show others who may also operate the
unit.
You can refer back to the manual at any time to help troubleshoot any
specific operating functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
Heater.
INTRODUCTIONINTRODUCTION

5
Record Identification Numbers
Heater
If you need to contact an Authorized Dealer or Customer Service line (1-
866-850-6662) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the pump and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:
PRODUCT IDENTIFICATIONPRODUCT IDENTIFICATION

6
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert
you to hazards.
DANGER indicates a hazard which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in
minor or moderate injury.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
or death.
explosion fire
toxic fumes
hot surface
flying objects injection
moving parts
electric
shock
SAFETY

7
WARNING
• Keep solid combustibles, such as building materials,
paper or cardboard, a safe distance away from the
heater as recommended by the instructions.
• Never use the heater in spaces which do or may
contain volatile or airborne combustibles, or products
such as gasoline, solvents, paint thinner, dust particles
or unknown chemicals.
• This heater is designed as a construction heater
in accordance with ANSI Z83.7/CSA 2.14.Other
standards govern the use of fuel gases and heating
products for specific uses. Your local authority can
advise you about these. The primary purpose of
construction heaters is to provide temporary heating
of buildings under construction, alteration, or repair.
Properly used, the heater provides safe economical
heating. Products of combustion are vented into the
area being heated.
WARNING
• Failure to comply with the precautions and instructions provided with
this heater, can result in death, serious bodily injury and property loss
or damage from hazards of fire, explosion, burn,asphyxiation, carbon
monoxide poisoning, and/or electrical shock.
• Only persons who can understand and follow the instructions should
use or service this heater.
• If you need assistance or heater information such as an instructions
manual, labels, etc. contact the manufacturer.
WARNING
For installation or operation on (or over) non-
combustible floors only.
Minimum clearance to adjacent combustible surface:
outlet: 8ft (2.4m), sides and back: 2ft(0.6m), top: 6ft
(1.8m).
SAFETY

8
WARNING
• Heater be installed such that it is not directly exposed to water spray,
rain and/or dripping water.
• Not for home or recreational vehicle use.
• Combustible by-products produced when using this product contain
carbon monoxide, a chemical known to the state of California to
cause cancer ,birth defects, or other reproductive harm.
• The hose assembly shall be protected from traffic, building material
and contact with hot surfaces both during use and while in storage.
• Plug electrical cord into a properly grounded three-prong receptacle.
SAFETY PRECAUTIONS
• Children should be kept away.
• Always maintain proper clearance from combustible materials. Minimum
clearance should be: sides -2Ft, top -6Ft front -8Ft.
• The heater must be located at least: (i) 6 ft. (1.83 m) in the U.S.; or (ii)
10 ft. (3 m) in Canada, from any propane gas container.
• Always keep cylinder in upright position to provide for vapor withdrawal.
• The gas must be turned off at the propane supply cylinder when the
heater is not in use.
• Heater must be placed on level and solid footing.
• Never place anything, including clothes or other flammable items on
heater.
• Do not modify heater, or operate a heater that has been modified.
• Adequate clearance for accessibility, combustion and ventilation (air
supply) must be maintained at all times when heater is operating.
• Service and repair should be performed by a qualified service person.
The heater should be inspected before each use, and at least annually
by a qualified person. More frequent cleaning may be required as nec-
essary. Do not service heater while hot or operating.
• Never connect heater to an unregulated gas supply.
• This heater is shipped from the factory for use with LP (propane) gas
only. Do not convert to any other gas, Installation must conform to local
codes, or in their absence, with the standard for the storage and Han-
dling of Liquefied Petroleum Gases ANSI/NFPA 58 and the Natural Gas
and Propane Installation Code, CSA B149.1.
• Use only the regulator and hose assembly provided with this heater.
Inspect the regulator/hose assembly prior to each use of the heater. If
there is excessive abrasion or wear, or if the hose is cut, replace it with
the proper assembly shown in the parts list, prior to using the heater.
• Gas supply connections should be checked by using a 50/50 soap and
water solution. Never use a flame to check for gas leaks.
SAFETY

9
• The heater discharge shall not be directed toward any gas cylinder
within 20 ft (6m).
• The electrical connection and grounding must comply with the National
Electrical Code, ANSI/NFPA 70. Use only a properly grounded three (3)
prong receptacle.
• Do not restrict air inlet or outlet areas of the heater.
• Heater has to be installed such that it is not directly exposed to water
spray, rain and/or dripping water.
• Keep heater clean .Clean heater annually or as needed to remove dust
and debris. If heater is dirty or dusty, clean heater with a damp cloth.
Use household cleaners on difficult spots.
• Inspect heater before each use .Check connections for leaks. Apply
mixture of liquid soap and water to connections. Bubbles forming show
a leak .Correct all leaks at once.
• Inspect hose/regulator assembly before each use. If hose is highly worn
or cut, replace with hose specified by manufacturer.
• Will not be damaged or made unsafe by the operating or maintenance
method you choose. CHECK WITH YOUR LOCAL FIRE SAFETY AU-
THORITY IF YOU HAVE ANY QUESTIONS ABOUT APPLICATIONS.
This heater is designed and approved for use as a construction heater
under ANSI Z83.7/CSA 2.14-2014.
• Other standards govern the use of fuel gasses and heat producing
products in specific applications. Your Local authority can advise you of
these.
• This is a direct-fired, forced-air construction heater for either indoor or
outdoor use. It’s intended use is primarily for the temporary heating of
buildings under construction, alteration or repair. All of the products of
combustion generated by this heater are forced through the heater and
released into the area being heated. This heater operates at approxi-
mately 98﹪+combustion efficiency, but still produces small amounts
of carbon monoxide. Humans can tolerate small amounts of carbon
monoxide for short periods. Carbon monoxide can build up in a heated
space, and failure to provide adequate ventilation could result in poison-
ing or death.
SAFETY

10
OPERATING PRECAUTIONS
• Keep heater clean .Clean heater annually or as needed to remove dust
and debris. If heater is dirty or dusty, clean heater with a damp cloth.
Use household cleaners on difficult spots.
• Inspect heater before each use. Check connections for leaks. Apply
mixture of liquid soap and water to connections. Bubbles forming show
a leak. Correct all leaks at once.
• Inspect hose/regulator assembly before each use. If hose is highly worn
or cut, replace with hose specified by manufacturer.
• Locate the cylinder at least 6 ft (1.8m) in the us and 10 ft (3m) in
Canada from the heater.
• Indoor use permitted only for the temporary heating of adequately
ventilated buildings or structures under construction, alteration or repair.
Minimum Clearance From Combustibles
SIDES TOP FRONT REAR
24 in. 36 in. 72 in. 24 in.
SAFETY

11
Specifications
SPECIFICATIONS
MODEL HL060F HL125F HL150F
Burn Rate 60000 BTU 125000 BTU 150000 BTU
Fuel Rate 2.8Lbs/Hr 5.8Lbs/Hr 7.0Lbs/Hr
Fuel Type Propane Propane Propane
Min. Pressure 0.5 PSI 0.5 PSI 0.5 PSI
Fan RPM 3150r/min 3250r/min 3250r/min
Amps 0.48A 0.85A 0.85A
Electrical Input 120V/60Hz 120V/60Hz 120V/60Hz
Only propane and LP gas can be used for the heater. The maximum gas
cylinder capacity should be 100LBs, the minimum gas pressure should
be 5PSI and the maximum is the pressure that the cylinder provides.
SPECIFICATIONS

12
Pre-Operation
UNPACKING
PRODUCT FEATURES
PROPANE INFORMATION
1. Remove all packing items applied to heater for shipment. Keep plastic
cover caps attached to inlet connector and hose/regulator assembly
for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly
inform dealer where you purchased the heater.
NOTE: Save the box and packaging materials for future storage.
1. Portable, stable and fully assembled.
2. Wind resistant and rain protected.
3. 100﹪ safety shut –off system.
4. Continuous spark ignition.
5. Adjustable input ratings.
You must provide the propane gas and cylinder(s). Use this heater only
with a propane vapor withdrawal supply system. Refer to Chapter 5 of
the Standard for Storage and Handling of Liquefied Petroleum Gas ,
ANSI/NFPA 58. Your local library or fire department will have this booklet.
LP Characteristics:
• Flammable, explosive under pressure, heavier than air, and pools in low
areas.
• In its natural state, propane has no odor, but for your safety an odorant
that smells like rotten cabbage has been added.
• Contact of propane (LP) gas with the skin can cause freeze burns.
• Heater is manufactured for use with LP gas only. DO NOT attempt to
convert to any other gas. Such modifications are dangerous, and will
void warranty.
• When heater is not in use, LP cylinder must be turned OFF
• Be sure that the LP cylinder is located on a level and stable surface.
• Do not use this heater in a basement or below ground level.
Propane (LP) is heavier than air, and will always seek the lowest level. If
you suspect a leak, shut off the valve at the LP cylinder immediately.
The amount of LPG used with this heater varies. Both factors are:
1. The amount of gas in the cylinder of LPG.
2. The temperature of the LP tank and its surroundings.
PRE-OPERATION

13
The propane (LP) gas tank must also be equipped with the following:
1. A collar to protect the gas valve.
2. A shut-off valve terminating a propane gas cylinder valve outlet as
specified in the American National Standard for Compressed Gas
Cylinder Valve Outlets and Inlet Connections.
3. A safety relief valve having direct communications with the vapor space
of the tank.
4. An arrangement of vapor withdrawal.
NOTE: The Propane (LP) gas pressure regulator and hose assembly
supplied with this heater must be used without alteration.
Operation
REFILLING THE PROPANE GAS TANK
1. Turn heater gas valve knob and gas tank valve to OFF position.
2. Propane tank valve equipped with old style fitting has LEFT-HANDED
THREADS. Turn fitting CLOCKWISE to loosen. Protect this fitting
when disconnected from tank.
3. Have tank filled by your local Propane gas supplier.
4. Some propane tanks have a bleed-off valve. This valve should
be inspected for leaks after each filling of the tank. Turn the valve
clockwise to close.
5. Fasten full Propane tank and connect proper fitting to tank valve by
turning COUNTERCLOCKWISE.
6. With heater gas valve knob still in OFF position, turn ON tank valve
and check for leaks with soap solution.
Average
Temp (°F) HL060F HL125F HL150F
32° 1 2 2
20° 1 2 2
10° 1 3 3
0° 1 3 3
-10° 2 Use Larger Tank Use Larger Tank
-20° 2 Use Larger Tank Use Larger Tank
WARNING
• Purging and filling of LP tanks must be performed by personnel
who have been thoroughly trained in accepted LP gas industry
procedures. Failure to follow these instructions may result in
explosion, fire, sever personal injury or death.
OPERATION

14
LEAK CHECKING
LIGHTING INSTRUCTIONS
1. Check all connections with a 50/50 soap and water solution to be
sure they are tight and leak proof.
2. The installation of your heater must meet all local codes and/or
gas utility requirements, or in the absence of local codes, with the
National Fuel Code ANSI Z223.1.
3. The minimum clearances to combustible construction materials
shown on page 3 must be maintained at all times.
1. Connect power cord to a properly grounded three (3) prong
120V.60Hz, extension cord. Extension Cord Wire Requirements:
6 to 10 feet (1.8 to 3 meters) long, use 18AWG conductor. 11 to
100 feet (3.4 to 30.53 meters ) long, use 16AWG conductor. 101
to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.
2. Connect heater to a proper LP cylinder.
3. Turn gas valve clockwise to OFF position.
4. Wait five (5) minutes for any gas to clear. Smell for gas; if you do not
smell gas, go to step 4.
5. Push in and turn gas control knob counterclockwise to LOW/IGN
position. This will light the burner. If needed, keep pressing control
knob until the burner lights and keep pressing and turning from OFF
to LOW/IGN on electric spark.
WARNING
• Propane is safe to use when properly handled. Careless handling
of the propane gas tank could result in a fire and/or an explosion.
Therefore:
-Always keep tank/cylinder securely fastened and in an upright
position.
-Avoid tipping the tank on its side when connected to a regulator,
since this may cause damage to the diaphragm in the regulator.
-Handle valves with care.
-Never connect an unregulated propane tank to a construction heater.
-Do not subject propane tank to excessive heat.
-Tightly close the gas shutoff valve on the propane tank after each
use.
-All fittings must be protected when disconnected from the LP tank.
-Never store a propane gas tank inside a building or in the vicinity of
any gas burning appliance.
The disconnected tank must never be stored in a building, garage or any
other enclosed area.
OPERATION

15
SHUTDOWN INSTRUCTIONS
To shut off heater:
1. Turn gas valve knob clockwise to OFF position.
2. Turn gas supply OFF by turning propane tank valve clockwise to
close.
3. Disconnect the power cord.
STORAGE
TEST FIRING THE HEATER
Never store a propane gas tank inside of a building or in the vicinity if any
gas or oil burning appliance. When the propane tank is not disconnected
from the construction heater, the gas tank and heater must be stored out-
doors in a well ventilated area. Keep out of the reach of children. If for any
reason the heater is to be stored indoors, the tank must first be discon-
nected and removed from the heater base assembly and stored outdoors
in a well ventilated area, out of the reach of children, in accordance with
the standard for the storage and Handling of Liquefied Gasses ANSI/
NFPA 58, and Natural Gas and Propane Installation Code, CSA B149.1.
The plastic tank valve plug supplied with your tank must be tightly in-
stalled when the tank is disconnected from the heater.
NOTE: Installation and repair should be done by a qualified service per-
son.
Test fire your construction heater following the lighting instructions ap-
plicable to the gas control system employed.
Leak test all gas connections with 50/50 soap and water solution prior to
startup. Soap bubbles indicate a gas leak .DO NOT use a match or flame
to test for gas leaks.
NOTE: Heater surface temperature must be cold before initiating service,
cleaning or storage.
6. Keep the valve knob depressed for at least 30 seconds after lighting
the burner. After 30 seconds, release valve knob.
7. If burner does not stay lit, repeat lighting procedure.
8. When burner stays lit, turn gas valve knob counterclockwise to
desired setting
OPERATION

16
WARNING
• Never service heater while it is plugged in, connected to propane
supply, operating or hot. Severe burns and electrical shock can occur.
• Keep heater clear and free from combustible materials, gasoline and
other flammable vapors and liquids.
• Do not block the flow of combustion or ventilation air.
Maintenance
1. Keep heater clean. Clean heater annually or as needed to remove
dust and debris. If heater is dirty or dusty, clean heater with a damp
cloth. Use household cleaners on difficult spots.
2. Inspect heater before each use, and the heater should be inspected
at least annually by a qualified service person. Check connections
for leaks. Apply mixture of liquid soap and water to connections.
Bubbles forming show a leak. Correct all leaks at once.
3. Inspect hose/regulator assembly before each use. If it’s evident theirs
is excessive abrasion or wear, or the hose is cut, it must be replaced
prior to the heater put into operation. The replacement hose assem-
bly shall be that specified by the manufacturer.
4. Have heater inspected yearly by a qualified service agency.
5. The appliance area are be keep clear and free from combustible
materials, and other flammable vapors and liquids.
6. The flow of combustion and ventilation air shall not be obstructed.
VENTILATION
Always provide a fresh air opening in the heated space of at least three
square feet (2,800 sq. cm.) for each 100,000 BTU/br of heater output.
• A two-car garage door open 6 inches.
• A single car garage open 9 inches.
• Two thirty two inch wide windows open 15 inches.
MAINTENANCE

17
Wiring Diagram
WIRING DIAGRAM

18
Exploded View
EXPLODED VIEW

19
PARTS BREAKDOWN
Item # Description HL060F HL125F
1 Inner shell assembly 1 1
2 Burner 1 1
3 Inner shell cap 1 1
4 Burner nut 1 1
5 Multi bracket Assembly 1 1
6 Thermostat 1 1
7 Spark electrode 1 1
8 Thermocouple 1 1
9 Housing 1 1
10 Handle 1 1
11 U style nut 2 2
12 Fan blade 1 1
13 Cushion pad 1 1
14 Motor 1 1
15 Guard cover 1 1
16 Capacitor 1 1
17 Power cord 1 1
18 Valve Assembly 1 1
19 Air-inlet connector 1 1
20 Base 1 1
21 Plug valve 1 1
22 Valve Knob 1 1
23 Base cover 1 1
24 PCB 1 1
25 Fixed pin 3 3
26 Fixing plate 1 1
27 Tilt switch 1 1
28 Height controller 1 1
29 Round bolt 1 0
30 Air-inlet bellows 1 1
31 Hose and regulator
assembly 1 1
EXPLODED VIEW

20
Problem Possible Case Solution
Fan does not turn
when electrical
connection is made.
1. No electric power to
heater.
2. Fan blade contacts
inside of heater housing.
3. Fan blade(s)bent.
4. Fan motor defective.
1. Check current to electric
outlet. If voltage is correct,
check power cord and
extension cord for cuts and
breaks.
2. Be sure that housing is not
damaged. Make sure there are
no obstructions to the fan.
3. Straighten blade(s) to match
others.
4. Replace motor.
Heater will not fire. 1. No spark at igniter.
2. Improper spark gap.
3. Bad electrode.
1. Check igniter wire. Re-attach
or tighten if loose. Check
spark module. Replace if
necessary. Check all electrical
components.
2. Set gap to 0.16”.
3. Replace spark plug.
Heater quits while
running. 1. Internal temperature too high causing limit switch
to shut down operation.
2. Damaged control valve.
3. Dust or debris build-up
inside of heater.
1. If the heaters output is
restricted, internal temperature
becomes too high. Move
heater away from any
obstructions.
2. Replace control valve.
3. Clean inside of heater.
Troubleshooting
TROUBLESHOOTING CHART
Always be sure to follow proper maintenance procedures. By cleaning
the heater once per month during regular usage, and check spark gap at
least once per season.
TROUBLESHOOTING