Beam RST978 Instruction Manual

RST978 INSTALLATION & USER MANUAL
1
In-Vehicle Hands Free
RST978
Installation & User Manual
Suitable for the Iridium 9505APortable Satellite
Telephone
Beam Communications Pty. Ltd.

RST978 INSTALLATION & USER MANUAL
2
In-Vehicle Hands Free
RST978
Installation & User Manual
Suitable for the Iridium 9505A Portable Satellite Telephone Only
Beam Communications Pty Ltd
Information furnished by Beam Communications Pty Ltd (Beam) is believed to be accurate and reliable.
However, no responsibility is assumed by Beam for its use, or for any infringement of patents or other
rights of third parties, which may result from its use. No licence is granted by implication or otherwise
under any patent or patent rights of Beam. Beam reserves the right to change specifications at any time
without notice.
Copyright © 2005 Beam Communications Pty Ltd. All rights reserved
8 Anzed Court, Mulgrave, Victoria, 3170, AUSTRALIA
Product name: RST978 Installation & User Manual
Revision: 03
Part Number: USRMAN001303
Release date: Dec 2005

RST978 INSTALLATION & USER MANUAL
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Contents
Introduction................................................................................................................. 5
Features....................................................................................................................... 5
The RST978 package contains: ............................................................................... 6
Optional Accessories................................................................................................ 6
Safety Information...................................................................................................... 7
Exposure to Radio Frequency Signals ..................................................................... 7
Antenna Care............................................................................................................ 7
Phone Operation....................................................................................................... 7
Driving....................................................................................................................... 7
Electronic Devices .................................................................................................... 8
Pacemakers.............................................................................................................. 8
Other Medical Devices.............................................................................................. 8
Vehicles..................................................................................................................... 8
Posted Facilities........................................................................................................ 8
Aircraft....................................................................................................................... 8
Potentially Explosive Atmospheres........................................................................... 9
For Vehicles Equipped with an Air Bag .................................................................... 9
Preparing for Installation......................................................................................... 10
Selecting a Location for the Hands Free Interface Unit ( HFI ) .............................. 10
Selecting a Location for the 9505A Cradle............................................................. 11
Selecting a Location for the Speaker...................................................................... 11
Selecting a Location for the Microphone ................................................................ 12
Installing the Antenna.............................................................................................. 12
Installing the Antenna.............................................................................................. 13
Planning the Antenna Installation........................................................................... 13
Installation Options ................................................................................................. 13
Antenna Installation Guides.................................................................................... 14
Examples ................................................................................................................ 14
Maritime Installations........................................................................................ 14
Mobile / Transport Installations....................................................................... 14
Installing Antenna Cables....................................................................................... 15
Guidelines for Making Electrical Connections........................................................ 16
Guidelines for Routing Cables................................................................................ 17
Wiring for Additional Features................................................................................ 17
Convenient On/Off Feature..................................................................................... 17
Entertainment Mute Feature (optional)................................................................... 17
Horn Alert (Ring) Feature (optional) ....................................................................... 17
Line In/Out (optional) .............................................................................................. 18
Preliminary Testing .................................................................................................. 18
Installation Procedure.............................................................................................. 18
Installing the Cradle/Holder for the 9505A.............................................................. 20
Installing the HFI Adapter Box................................................................................ 20
Installing the Microphone........................................................................................ 21
Installing the Speaker ............................................................................................. 22
Installing the 9505A curly interface cable............................................................... 23
Connecting Power to the Interface unit................................................................... 24
Using the Connector Plugs..................................................................................... 25
Using the antenna adaptor...................................................................................... 25
Using the antenna adaptor...................................................................................... 26
Connecting the adaptor:.......................................................................................... 26
Removing the Antenna from the 9505A handset.................................................... 26

RST978 INSTALLATION & USER MANUAL
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Connecting the antenna adaptor ............................................................................ 27
Connecting to the 9505A ........................................................................................ 28
Applying Power to Components ............................................................................. 29
Placing the handset in the cradle............................................................................ 29
To place the handset in the cradle simply: ............................................................. 29
To remove the handset from the cradle:................................................................. 29
Operation of the In-car kit........................................................................................ 30
Checking Performance after Installation................................................................. 30
Using the antenna adaptor...................................................................................... 30
Removing the 9505A from the vehicle ................................................................... 30
RST978 Interface LED............................................................................................ 31
Important Operational Notes................................................................................... 31
Utilizing the Communication Port........................................................................... 32
Utilizing the Line In/Out ........................................................................................... 33
Connecting an Optional Intelligent Handset........................................................... 34
Iridium Display Definitions....................................................................................... 35
Indicator Description............................................................................................... 35
Symbol Matrix 9505A V’s Intelligent Handset......................................................... 36
Power-On Messages .............................................................................................. 37
Press OK to redial the number automatically.Installing the Antenna..................... 38
Installing the Antenna ............................................................................................. 39
Installing the Antenna Cable................................................................................... 39
Protecting the Antenna from Lightning ................................................................... 39
Assuring Quality of Iridium Service ....................................................................... 40
Obstructions............................................................................................................ 40
RF Interference....................................................................................................... 40
Symptoms of RF Interference................................................................................. 41
Mitigation of RF Interference................................................................................... 41
Recommended Operating Distances:..................................................................... 42
Inmarsat Mini-M................................................................................................. 42
Inmarsat M-4 ...................................................................................................... 42
Inmarsat-C (CAPSAT) ....................................................................................... 42
Specification Summary............................................................................................ 43
RS232 (Comm Port) Specification.......................................................................... 43
Physical Connection......................................................................................... 43
RS232 Port Signal Support and Handshaking ....................................................... 44
RS232 Port Electrical Parameters.......................................................................... 44
Troubleshooting the RST978................................................................................... 45

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Introduction
This guide outlines the details for installing the Beam In-vehicle hands free unit in
conjunction with an Iridium 9505A Portable Handset. This kit should not be used with
any other device other than the Iridium 9505A Handset.
Features
Full In-vehicle Integration
The Beam In vehicle kit allows for a quality semi-permanent installation to the vehicle.
The antenna, microphone and speaker are simply installed in a convenient location
within the vehicle following the instructions provided with the kit. The handset is
simply stored in a cradle or secure location ready for use.
Handset Charging
When the 9505A is connected to the in vehicle cable assembly / hands free the
9505A battery is charged whilst the vehicles ignition is on.
9505A Functionality
The major advantage of an in-vehicle kit is the hands-free use along with the
permanently installed antenna for increased call quality and signal penetration.
The 9505A will support all the standard functionality whilst being used with the Beam
In-vehicle kit.
Intelligent Handset Interface
The In-vehicle kit supports the optional Beam Intelligent Handset, RST970. The
handset supports voice calls as well as utilizing the Iridium SMS service. The handset
is compact and includes an inbuilt ring alert. The handset also enables a private in
vehicle conversation.
RS232 Data Port
A RS232 serial data port is provided via the “Comm Port” allowing data calls, or
tracking / alerting modules or a PC to be connected. Refer to the AT commands
guide on the Beam website www.beamcomm.net for Iridium modem commands.
(Optional) Alert / Tracking Interface
The Beam TrackALERT terminals are an intelligent Alert / Tracking and Monitoring
unit all-in-one and are available for all Beam terminals. TrackALERT allows the
deployment of various applications including vehicle, asset, asset tracking, monitoring
and condition reporting, remote control and configuration. Alert/Alarm monitoring
applications are available.
The TrackALERT interface is highly intelligent and the ability to configure many
parameters in the terminal locally or remotely enables a great deal of customization
and flexibility.
Key Features
Convenient Hands-free Operation
Supports Intelligent Handset
Handset Charging
Horn Alert Integration
11-32V DC Input
Supports Voice & Data Services
Full Duplex Hands-free Operation
Echo Cancellation
Stereo Integration Possible (Line In/Out)
Supports DC Power Input
Convenient Installation

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Package Contents
The RST978 package contains:
1 RST978 Hands Free Interface (HFI) module
Speaker
Microphone
Transceiver Cable (from 9505A to HFI module)
3-wire Power cable harness / 2 Fuses
1 user manual in hard copy
Optional Accessories
Battery Backup Sub-System
Intelligent handset (uses RJ45 port)
RS232 Data cable
Antenna Cable
Antenna
Alert / Tracking Interface
See your Service Provider for pricing and availability of these optional accessories

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Safety Information
IMPORTANT: Read this information before using your Beam in vehicle hands
free.
Exposure to Radio Frequency Signals
Your wireless mobile telephone is a low power radio transmitter and receiver.
When it is ON, it receives and also sends out radio frequency (RF) signals.
International agencies have set standards and recommendations for the
protection of public exposure to RF electromagnetic energy.
•International Commission on Non-Ionizing Radiation Protection (ICNIRP)
1996
•Verband Deutscher Elektrotechniker (VDE) DIN-0848
•United States Federal Commission, Radio Frequency Exposure
Guidelines (1996)
•National Radiological Protection Board of the United Kingdom, GS 11,
1988
•American National Standards Institute (ANSI) IEEE. C95. 1-1992
These standards are based on extensive scientific review. For example, over
120 scientists, engineers, and physicians from universities, government health
agencies, and industry reviewed the available body of research to develop the
updated ANSI standard.
Antenna Care
Use only the supplied or an approved replacement antenna. Unauthorized
antennas, modifications, or attachments could damage the phone and may
violate local agency regulations. Please refer to your Service Provider for
further information.
Phone Operation
Do not operate your mobile telephone when a person is within 4 inches (10
centimeters) of the antenna. A person or object within 4 inches (10 centimeters)
of the antenna could impair call quality and may cause the phone to operate at
a higher power level than necessary and expose that person to RF energy in
excess of that established by the FCC RF Exposure Guidelines.
Driving
Check the laws and regulations on the use of wireless telephones in the areas
where you drive. Always obey them. Observe the following guidelines when
using your phone while driving.
•Give full attention to driving—driving safely is your first responsibility.
•Use hands-free phone operation, if available.
•Pull offthe road and park before making or answering a call if driving
conditions so require.

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Electronic Devices
Most modern electronic equipment is shielded from RF signals. However,
certain equipment may not be shielded against the RF signals from your
wireless phone.
Pacemakers
The Health Industry Manufacturers Association recommends that a minimum
separation of six inches (6") be maintained between a wireless phone’s antenna
and a pacemaker to avoid potential interference with the pacemaker. These
recommendations are consistent with the independent research by and
recommendations of Wireless Technology Research.
Persons with pacemakers:
•Should ALWAYS keep the phone more than six inches from their
pacemaker when phone is turned ON
•Should turn the phone OFF immediately if you have any reason to suspect
interference is taking place
Other Medical Devices
If you use any other personal medical device, consult the manufacturer of your
device to determine if it is adequately shielded from external RF energy. Your
physician may be able to assist you in obtaining this information.
Turn your phone OFF in health care facilities when any regulations posted in
these areas instruct you to do so. Hospitals or health care facilities may be
using equipment that could be sensitive to external RF energy.
Vehicles
RF signals may affect improperly installed or inadequately shielded electronic
systems in motor vehicles. Check with the manufacturer or its representative
regarding your vehicle. You should also consult the manufacturer of any
equipment that has been added to your vehicle.
Posted Facilities
Turn your phone OFF in any facility where posted notices so require.
Aircraft
Airline regulations prohibit using your phone while in the air. Consult the local
Aviation Authority for guidelines on use of the equipment on board an aircraft.

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Potentially Explosive Atmospheres
Turn your phone OFF and do not remove your battery when you are in any area
with a potentially explosive atmosphere. Obey all signs and instructions. Sparks
from your battery in such areas could cause an explosion or fire resulting in
bodily injury or even death. Areas with a potentially explosive atmosphere are
often but not always clearly marked. They include, but are not limited to: fueling
areas such as gasoline stations; below deck on boats; fuel or chemical transfer
or storage facilities; areas where fuel odors are present (for example, if a
gas/propane leak occurs in a car or home); areas where the air contains
chemicals or particles, such as grain, dust, or metal powders; and any other
area where you normally would be advised to turn off your vehicle engine.
For Vehicles Equipped with an Air Bag
An air bag inflates with great force. Do NOT place objects, including both installed
or portable wireless equipment, in the area over the air bag or in the air bag
deployment area. If in-vehicle wireless equipment is improperly installed and the
air bag inflates, serious injury could result.

RST978 INSTALLATION & USER MANUAL
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Preparing for Installation
General Guidelines for Component Location
•Ensure that each mounting surface is strong enough to support the
component being mounted to prevent the component from loosening over
time.
•Select sites for mounting components that do not interfere with driver or
passenger seating or leg space.
•Ensure that any wires or cable that attach to the item being mounted will
not interfere with driver or passenger seating or leg space.
•Mount all components securely to prevent shifting that could cause injury
or could interfere with safe vehicle operation. Always use the supplied
mounting hardware.
•Only qualified personnel should install communication equipment. If
necessary, contact the vehicle manufacturer for air bag information
specific to the vehicle.
Caution: An air bag inflates with great force. DO NOT place objects, including
communication equipment, in the area over the air bag or in the air bag
deployment area. If the communication equipment is improperly installed and
the air bag inflates, serious injury could occur.
Selecting a Location for the Hands Free Interface Unit ( HFI )
In many vehicles, the best location for these units is on the floor or the rear
vertical panel of the trunk compartment. Alternate locations include under the
dashboard, under the front or rear seat, or under the rear speaker deck panel.
Be sure that whatever location you choose meets these guidelines:
•The units must be protected from dirt and moisture.
•The space around the units is sufficient to allow for cooling.
•The units can be easily removed.
•The location allows for adequate clearances for cable
Caution: Always use the supplied mounting hardware for mounting the units. If
not mounted properly, the transceiver may shift when the vehicle is moving,
which can interfere with proper operation of the vehicle.
Performance of electronically controlled brake and/or guidance systems can,
under certain unique conditions, be subject to interference by mobile radio
operation. Although the transceiver meets or exceeds all requirements
regarding radio frequency emissions, you should mount the transceiver as far
as possible from the guidance system and/or braking modulator box (usually
located in the trunk) to minimize any interference.

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Selecting a Location for the 9505A Cradle
When selecting a location for the handset and hang-up cup, consider these
guidelines:
•Ensure that each mounting surface is strong enough to support the control
unit.
•Mount the handset so that it is within easy reach of the driver during
normal vehicle operation.
•Ensure that the handset is within reach of the RST978 interface-unit.
•Position the handset and cables so that it does not interfere with vehicle
operation or with driver or passenger seating or leg space.
Selecting a Location for the Speaker
The speaker should be mounted under the dashboard, on the transmission
hump, or in another suitable location, using the mounting bracket supplied with
the speaker assembly.
When selecting a location for the speaker, consider these guidelines:
•Position the speaker so that it does not interfere with vehicle operation or with
driver or passenger seating or leg space.
Avoid locating the speaker behind a sound-absorbing barrier (for example,
facing upward under a seat or behind adashboardpanel).
Do NOT position the microphone where it will be affected by the output of the
speaker:
CORRECT

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Selecting a Location for the Microphone
The hands-free directional microphone must be properly positioned in the
vehicle to ensure optimum performance.
When selecting a location for the microphone, consider these guidelines:
•Mount the microphone near the centre of the vehicle, either on the driver-
side sun visor or on the head-liner above the driver.
•Do not position the microphone where it may be blocked by the visor.
•Position the microphone so that it faces the user of the mobile when the
user is seated normally.
Do NOT position the microphone near a window or in any location where road
noise or any ambient background noise may be substantially high (above 85
dB SPL).
Do NOT position the microphone where it will be affected by the output of the
speaker:
CORREC

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Installing the Antenna
Planning the Antenna Installation
The antenna system is suitable for both marine and terrestrial applications and is
designed to meet Iridium System performance requirements when installed according
to the instructions in this guide.
For proper performance in the Iridium System:
•The antenna must have a clear line to the sky from the horizon up
•Mount all antennas facing vertically
•Position the antenna so that it is reasonably clear of nearby metal
obstructions
•Minimize horizontal obstructions as much as possible because they can
create areas of poor system coverage. These areas of poor coverage can
decrease or possibly eliminate the user’s ability to operate with
predictability.
A specialized coaxial cable system is required to connect the Antenna and to the
antenna connector.
To minimize the loss of radio signal from the antenna to the terminal, the coaxial
cable system between the antenna and the other component should be less than 3db
including connector loss.
Installation Options
The mobile antenna system consists of a fixed mount antenna and a coaxial cable
system that connects the antenna to the Satellite Terminal Equipment. Ensure that
the antenna cable being used does not exceed 3DB loss.
The following figure shows typical Installations:
Vehicle Antenna Installation
The ideal position for any vehicle-
mounted application is to capitalise on
the greatest ground plane from the
surface of the vehicle.
Marine Antenna Installation
In the case of a marine installation, the antenna should me
installed without obstruction of other instruments or
structures.
The antenna should not be positioned within range of radar
equipment or other RF interference.
x
x
De
s
irable Antenna Location
Desirable Antenna Location
x

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Antenna Installation Guides
The following example will provide guidance for antenna installation techniques for
specific applications. Proper antenna installation is critical for the successful
operation of your Beam terminal equipment.
Whilst it is not always possible to gain clear line of sight to the horizon in all situation
due to poor access or environmental conditions, every effort should be made to
achieve maximum visibility at all times.
As there is a wide range of antenna options available it is always best to talk with
your Service Provider about the most appropriate antenna installation for your
application.
Examples
Maritime Installations
Mobile / Transport Installations

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Installing Antenna Cables
When you install the cables, follow these guidelines:
•Route and restrain cables to prevent them from vibrating or moving under
normal conditions, which could result in damage to the antenna, Beam
terminal, or the coaxial cable connections.
•Wherever the cables contact structures, protect the cables from chafing or
abrasion.
•When you must bend a cable, avoid kinking it, and ensure that each bend
radius follows the cable supplier’s recommended limits.
•Use coaxial sealant, shrink-wrap tubing, electrical tape, or another
suitable product to seal all cable connections appropriately to prevent
moisture and corrosion damage from weather exposure.
•Connectors should be tightened as shown below in the absence of
manufacturer advice specific to your cable:
oTighten Type N connectors to a torque of 0.68 to 1.13 N-m (6 to
10 inch-lbs).
oTighten Type TNC connectors to a torque of 0.45 to 0.68 N-m (4
to 6 inch-lbs).
•Use only specified cables for the Iridium network as supplied by Beam or
refer to the specification table below.
Consult the section regarding Antenna Installation Guidelines.

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Guidelines for Making Electrical Connections
The System is designed to operate in negative ground 11-32 volt electrical
systems only. The best power connection point for the positive primary power
leads is the positive terminal of the vehicle battery. Often, direct connection to
the battery is inconvenient, and you may find it easier to connect the positive
leads to the starter solenoid. Always select a point that is as close as possible
to the battery.
Connect the negative primary power leads to a good ground point on the
vehicle chassis or at the battery. If you must attach the negative primary power
lead(s) directly to the negative pole of the battery, you must insert a 10-amp fuse
(not included) into the ground line. Failing to insert a 10-amp fuse can cause
the telephone to overheat.
Many parts of the vehicle can produce electrical noise that interferes with the
electrical radio system operation. The ignition system is the most common
source of electrical noise interference. Before you begin installation, ensure
that the ignition wiring and connections to the vehicle battery are in good
working condition. Also, verify that low resistance connections are present
between the battery negative terminal, the vehicle chassis, and the engine
block. All wire connections should be clean and tight.
At 13.6 volts, the phone draws less than 3 amps when transmitting. Confirm that the
vehicle’s battery and alternator have sufficient current capacity to deliver at least 3
amps more than the maximum current that may be required by the vehicle and its
other accessories.
Warning: Do not connect the 9505A handset to the connector
cable until the full installation is completed.

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Guidelines for Routing Cables
Many vehicles are equipped with wiring troughs in the doorsills. If your vehicle
includes this feature, use it to simplify cable installation and to provide
maximum protection for the cables.
In vehicles without wiring troughs, route cables according to these guidelines:
Route cables so they are protected from pinching, sharp edges, and crushing.
•Where possible, avoid routing cables above the catalytic converter.
•Use grommets wherever a cable must pass through a hole in a metal
panel.
•In a vehicle equipped with electronically controlled anti-skid brakes, route
all cables on the opposite side of the vehicle from the braking modulator
box to minimize possible interference from the phone.
•Keep all in-line connectors accessible.
The suggested path for routing cables in vehicles without wiring troughs is
alongside the drive shaft hump, under the carpet.
Wiring for Additional Features
Convenient On/Off Feature
The power cable includes a Green wire which, when connected to sense the
status of the vehicle ignition, enables the user of the mobile to conveniently
turn the phone on and off with the vehicle ignition.
Entertainment Mute Feature (optional)
The entertainment mute output connects to the mute input on your car radio, if
the radio includes a mute function. The entertainment mute feature
automatically mutes the radio when you place or receive a call. This feature
needs to be integrated with a car radio that supports this functionality.
Note: This output signal from the “Mute” connector sinks a maximum of
100mA (0.1A) to ground.
Horn Alert (Ring) Feature (optional)
The horn Alert (Ring) output connects to the horn of the vehicle or other
device for alerting when an incoming call is received on the terminal.
Local laws and regulations regarding the connection of Audible horn Alerts
must be abided by. Please consult local authorities in your area prior to wiring
in this feature.
Note: This output signal from the “Ring” connector sinks a maximum of
100mA (0.1A) to ground. Therefore it can only be used to drive a relay
(maximum coil current of 100mA), which in turn activates the horn.
DO NOT connect this output directly to the horn.

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Line In/Out (optional)
The Line In/Out 2.5mm stereo socket allows interfacing to the vehicles’
existing communications system.
NOTE: The microphone port is automatically disabled when the 2.5mm plug is
inserted into the Line In/Out.
Preliminary Testing
1. Unpack all components and assemble them on a service bench.
2. Position the antenna several meters from the other components to avoid
potential interference.
3. Using a bench power supply in place of the vehicle battery, verify that all
components are functioning properly.
Installation Procedure
Installation Sequence
Install the components in the following order:
1. Mount/Install 9505A cradle
2. Mount/Install HFI box
3. Installing interface cables
4. Install directional microphone
5. Install speaker
6. Install 9505A handset connector cable
7. Preparing the 11-32V DC connections
8. Installing the Iridium antenna
9. Installing the antenna cable
10. Applying power
11. Using the antenna adaptor
12. Using the cradle

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Installation Overview
Horn
Alert
11-32V DC Input
Radio
Mute
+
_
Negative
Ground
Positive
A
ccessory
3A fuse
1A fuse
A
ntenna
Iridium 9505A
Handheld
ELECTRICAL LEGEND
RED = +12v (B+)
Black = GND (B-)
Green = Accessory Power (Acc)
Intelligent Handset
(Optional)
Speaker Microphone
Power
LED
DB9 Comm
Port
Line In/Out
(Optional)

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Installing the Cradle/Holder for the 9505A
Mount the cradle/holder so that the handset is within easy
reach of the driver during normal vehicle operation.
Allow enough room so that you can easily
insert the smart handset into and remove it
from the cradle.
Ensure sufficient room is allowed for the use of the antenna
connector and antenna cable on the rear of the handset.
Securely mount the cradle in the desired location,
ensuring that it is not obstructing any of the vehicles
controls or accessories.
An optional mounting bracket may be used for more tailored
installations. Various brackets can be obtained from Auto
Electricians or automotive parts suppliers.
Installing the HFI Adapter Box
In most vehicles, the best location for mounting the HFI Adapter Box is under
the dash or under the front seat. The box must be protected from dirt and moisture
and must have adequate space for cooling. The box also requires adequate
space to allow for cable connection.
Ensure it is located within reaching distance of the 9505A when its it’s cradle
interface unit
To install the box, follow these steps:
1. Using the Hands Free Interface as a template, mark the whole locations.
2. Remove the bracket, and use an awl or similar device to start the holes at
the marked locations.
3. Drill the holes.
4. Mount the box using the six screws provided with the fuse kit.