Safe Fleet Prime Design PBR 6001 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
2
4
6
7
8
1
5
10
3
9
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
PBR-6001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM-0002 ........................................................ (Qty 1)
Channels with hardware
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, 34.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
6—Connecting Bar................................................. (Qty 1)
48.00”
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
PBR-6001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
10—Ladder Stop Assembly .................................. (Qty 2)
1.75”
9—L Post................................................................. (Qty 2)
Roller Cap, 9.25”
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 1)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Rear
Front
Left
Right
Crossbar Rear
Flush to end
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
91.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
PBR-6001 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0002 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
A.1
A.2
Loosen nuts
A.4
Loosen nuts
A.5 Set to distances then torque Rear Bracket nuts to 90 in-lbs
A.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Rear
Rear
Front
12—5/16” (313mm) from end
Crossbar Rear
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
91.00”
*Note: Move Channels rearward if marked front distance exceeds 18” (457mm).
*See Note
PBR-6001 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
B.1
B.2
Loosen nuts
B.4
Loosen nuts
B.5
B.3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs
FBM-0002 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
1
1
8
3/11
2
6
4
5
7
9
Rear
Front
Front
11.75”
11.00”
Rear
PBR-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 120 in-lbs
1.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
PBR-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.4
Torque to
120 in-lbs
CYLINDER HARDWARE
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.1
5.4
Torque to 120 in-lbs
2.3
2.5
Torque to
80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
PBR-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
6
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.2
Torque to 120 in-lbs
7.1
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 80 in-lbs
8.1
7.1
8.1
DRIVE SHAFT SEALING
Apply Silicone Sealant to
the Connecting Bar ends
9.1
9.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
10
10
PBR-6001 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE BASE
ASSEMBLY SEQUENCE
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
11
LADDER STOPS
10.1
10.2
Torque to 90 in-lbs
Loosen nuts

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USAM-PBR6001-US01 Rev-A 0318