BeiJer H-T100 User manual

H-T100
Installation and Operation Manual
MAEN834A 2007-11 English

Foreword
Beijer Electronics, MAEN834A
H-T100 Installation and Operation Manual
Foreword
H-T100 is a Human Machine Interface (HMI) with a 10.4” TFT Liquid
Crystal Display, and is water- and dust-resistant according to IP65/NEMA4.
H-T100 is CE-marked and meets your need to be highly transient-resistant
while in operation.
Also, its compact design makes connections with other machinery more flexi-
ble, thus achieving the optimal performance of your machines.
H-Designer is used to design applications of H-T100; it is reliable, user-friend-
ly and compatible with many models.
© Beijer Electronics AB, MAEN834A, 2007-11
Please read the entire installation manual prior to installing and using this equipment. Only qualified per-
sonnel may install, operate or repair this equipment. Beijer Electronics AB is not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must
acquire the appropriate knowledge to use the equipment properly in their specific applications. Persons
responsible for the application and the equipment must themselves ensure that each application is in
compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be
used.
BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT,
INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM
THE INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN
TORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICA-
BLE REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB.

Contents
Beijer Electronics, MAEN834A
Contents
1 Safety Precautions................................................................................... 5
2 Installation.............................................................................................. 7
2.1 Package Contents.........................................................................7
3 Product Specifications............................................................................. 8
3.1 Description of Parts ...................................................................10
3.2 External and Cut-out Dimensions..............................................11
3.3 Mounting Procedure .................................................................. 11
3.4 Grounding .................................................................................12
3.5 Power Supply and Wiring ..........................................................13
4 Dip Switches......................................................................................... 14
5 Communication Ports........................................................................... 16
6 Touch Screen Calibration...................................................................... 18
7 Operation ............................................................................................. 19
7.1 Self Test .....................................................................................19
7.2 System Menu .............................................................................20
7.3 Key Pad......................................................................................21
7.4 Bench and Function Tests ..........................................................22
7.5 Setting Communication Parameters...........................................22
7.6 Downloading an Application .....................................................23
7.7 Uploading an Application ..........................................................24
7.8 Uploading/Downloading a Recipe .............................................25
7.9 Copying an Application .............................................................26
7.10 Passwords...................................................................................27

Contents
Beijer Electronics, MAEN834A

Safety Precautions
Beijer Electronics, MAEN834A 5
1 Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must
read and understand this installation manual.
General
– Only qualified personnel may install or operate the operator terminal.
– The operator terminal must be installed according to the installation instruc-
tions.
– The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/
become isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open, flush with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equip-
ment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot as-
sume responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator terminal is suitable for your
particular application, nor assumes responsibility for your product design, in-
stallation or operation.

Safety Precautions
6Beijer Electronics, MAEN834A
Power source
– The operator terminal is equipped with a 24 V DC input. Supply power other
than 24 V DC ± 15% will severely damage the operator terminal. Thus, check
the power supply supporting the DC power regularly.
Grounding
– Without grounding, the operator terminal may be severely affected by excess
noise. Make sure that the grounding is done properly from the power connec-
tor at the rear side of the operator terminal. When power is connected, make
sure that the wire is grounded.
– Use a cable of at least 2 mm2(AWG 14) to ground the operator terminal.
Ground resistance must be less than 100 Ω (class3). Note that the ground
cable must not be connected to the same ground point as the power circuit.
Installation
– Communication cables must be separated from power cables for operational
circuits. Only use shielded cables to avoid unpredictable problems.
During Use
– Emergency stop and other safety functions may not be controlled from the
operator terminal.
– Do not use too much force or sharp objects when touching the keys, display
etc.
Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
Dismantling and Scrapping
– The operator terminal or parts thereof shall be recycled according to local
regulations.
– The following components contain substances that might be hazardous to
health and the environment: lithium battery, electrolytic capacitor and
display.

Installation
Beijer Electronics, MAEN834A 7
2Installation
2.1 Package Contents
The following parts are found in the box:
– Operator terminal H-T100
– 8 installation fasteners
– Power connector (connected to the 24 V DC power outlet)
– This installation and operation manual (MAEN834A)

Product Specifications
8Beijer Electronics, MAEN834A
3Product Specifications
Parameter H-T100
Front panel, W x H x D 297.0 x 222.0 x 8.0 mm
Mounting depth 44.3 mm
Cut-out dimensions 286.0 x 211.0 mm
Front panel seal IP 65/NEMA 4
Weight 1.9 kg
COM1 9-pin female connector: RS232/RS485
COM2 25-pin female connector: RS232/RS422/RS485
COM3 9-pin female connector: RS422/RS485
Ethernet Yes
USB Host 2 ports
USB Device 1 port
Flash ROM 8 MB
RAM 512 KB
CPU 32-bit RISC
Battery backed memory 512 KB
Data/Recipe 512 KB
Data storage
(Compact Flash card)
Yes
Real time clock Yes (rechargeable Lithium battery)
Display Color TFT LCD, 256 colors, 640 x 480 pixels,
CCFT backlight lifetime: approximately 50,000 h at 25 °C
Active area of display,
W x H
213.2 x 160.4 mm
80 x 60 characters of 8 x 8 size can be displayed
Display adjustment Via touch screen.
Touch screen Analog
Power supply 24 V DC ± 15%. Less than 30 W.
Operating temperature 0 ° to +50 °C
Storage temperature -10 °to +60 °C
Ambient humidity 20 - 90% RH non-condensed
Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X-, Y- and
Z-axis directions
Shock endurance 10 G, 11 ms 3 times in each direction of X-, Y- and Z-axes

Product Specifications
Beijer Electronics, MAEN834A 9
RF emissions CISPR 22, Class A
Electrostatic Discharge IEC61000-4-2
RF susceptibility IEC61000-4-3
High frequency transients IEC61000-4-4
Cooling Natural cooling
Parameter H-T100

Product Specifications
10 Beijer Electronics, MAEN834A
3.1 Description of Parts
Front
Back
F3
F4
F5
F6
F7
3
Fixture mounting holes
Power lamp
Communication lamps
Display
Function keys
Network lamp
DIP switches (1-12)
COM2: RS232/RS422/RS485
DC power outlet
COM1: RS232/RS485
COM3: RS422/RS485
Compact Flash card
USB connector for
USB connector for
printer/memory stick
Network connection
transmission
connection

Product Specifications
Beijer Electronics, MAEN834A 11
3.2 External and Cut-out Dimensions
3.3 Mounting Procedure
1. Cut out the control front panel to match the dimensions (mm) below.
CUTOUT DIMENSION
Unit: mm
F3
F4
F5
F6
F7
3

Product Specifications
12 Beijer Electronics, MAEN834A
2. Mount the operator terminal into the cut-out. Insert the fixtures to the
holes on the unit and fasten the screws into the front panel. Do not tighten
the screws with too much or uneven force, or it may cause the deformation
of the operator terminal.
3. The operator terminal is to be installed within the angle of 0 to 135 °as
shown below.
3.4 Grounding
To make sure that the operator terminal works properly and to prevent it from
radiating radio frequency noise, it must be connected to the earth ground.
STEP 1 STEP 2 STEP 3
Maximum torque: 0.3 Nm

Product Specifications
Beijer Electronics, MAEN834A 13
3.5 Power Supply and Wiring
H-T100 must use the power supply with 24 V DC and the power consumption
is 30W.
Perform the following steps to wire the power connector:
1. Unplug the power connector and unscrew the screws.
2. Strip approximately 1 cm of insulation. Insert the wire all the way into the
power connector and then turn the screws tight.
3. Plug in the connector to the power outlet of the operator terminal.
Use Copper Conductors Only, 60/75
Warning:
To avoid an electrical shock, be sure to switch off the power before connecting the
communication/download cable to the operator terminal.
Note:
The power connector is already plugged into the power outlet of operator termi-
nal when the package is first opened.
Type Wire Gauge
(AWG) Stripped Length To r q u e
Solid 28-12 7-8 mm 4.5 lb-in
Stranded 30-12 7-8 mm 4.5 lb-in

Dip Switches
14 Beijer Electronics, MAEN834A
4Dip Switches
Dip switch Function
SW1 Reserved
SW2 Reserved
SW3 SW4 Operation Mode
ON ON Runs user application
ON OFF Runs burn-in test program
OFF ON Updates BIOS
OFF OFF Runs bench test program
SW5 Communication Parameters
ON The operator terminal uses the communication parameters
defined on the operator terminal’s configuration screen for
controller communication.
OFF The operator terminal uses the communication parameters
defined in H-Designer for controller communication.
SW6 Password
ON The operator terminal asks the operator to enter a password
after power-on self-test.
OFF No password is required to start the operator terminal.
SW7 System Menu
ON The operator terminal displays the system menu.
OFF The operator terminal runs user application without displaying
the system menu.
SW8 Default User Level
ON The default user level is set to 1 if the operator terminal
requires no password to start its operation.
OFF The default user level is set to 9 if the operator terminal
requires no password to start its operation.
SW9 COM1 Port
ON For RS485, this switch has to be set ON.
OFF For RS232, this switch has to be set OFF.

Dip Switches
Beijer Electronics, MAEN834A 15
SW10 COM2 Port
ON For RS485, this switch has to be set ON.
OFF For RS422, this switch has to be set OFF.
SW11 COM3 Port
ON For RS485, this switch has to be set ON.
OFF For RS422, this switch has to be set OFF.
SW12 Reserved
Dip switch Function

Communication Ports
16 Beijer Electronics, MAEN834A
5CommunicationPorts
COM1, a 9-pin female connector, is used to connect the operator terminal to a
controller via RS232 or RS485.
COM2, a 25-pin female connector, is used to connect the operator terminal to
a controller via RS232, RS422 or RS485.
COM3, a 9-pin female connector, is used to connect the operator terminal to a
controller via RS422 or RS485.
Note:
Make sure that the connection is in accordance with the setting of the dip switches,
for example RS485 corresponds to SW9 = ON, SW10 = ON and SW11 = ON.
See section 4 Dip Switches.
Pin Function Pin Function
1 RS485+ 1 RS422 TX+ (RS485+)
2 RS232 RXD 2 RS422 CTS+
3 RS232 TXD 3 RS422 CTS-
4 N/A 4 RS422 RX+
5 Signal ground 5 Signal ground
6 RS485- 6 RS422 TX- (RS485-)
7 RS232 RTS 7 RS422 RTS+
8 RS232 CTS 8 RS422 RTS-
9Optional;
+5V@100mA output
9RS422RX-

Communication Ports
Beijer Electronics, MAEN834A 17
Pin Function Pin Function
1 N/A 14 RS422 TX+ (RS485+)
2 RS232 TXD 15 RS422 TX- (RS485-)
3 RS232 RXD 16 RS422 RX+
4 RS232 RTS 17 RS422 RX-
5RS232CTS 18
N/A
6N/A 19
7 Signal ground 20
8Optional;
+5V@100mA output
21
9
N/A
22
10 23 RS422 RTS+
11 24 RS422 RTS-
12 RS422 CTS+ 25 N/A
13 RS422 CTS-
COM 2
1
101113 12 6798 5234
1417
2225 24 23 2021 19 18 1516

To u c h S c r ee n C a l i b ra t i o n
18 Beijer Electronics, MAEN834A
6 Touch Screen Calibration
To calibrate the touch screen, the system menu command F4 - Set is used. Then
perform the following steps:
1. Touch the upper-left and lower-right corners of the screen.
2. Follow the route on the screen.
3. Touch the square on the center of the screen to complete the task.
See also section 7.2 System Menu.
Note:
When using the F4 - Set command all RAM data will be cleared.

Operation
Beijer Electronics, MAEN834A 19
7Operation
7.1 Self Test
Once the operator terminal is turned on, it will automatically execute a self-test
to check its hardware. The results of the self-test will be displayed on the screen
according to the following picture.
If any of tests does not pass the self-test, it will be noted with “Failed” next to
the test item. Additionally, the message “Error! Press screen to continue” will be
displayed at the bottom of the screen.
If the power to the operator terminal or the PC was interrupted while download-
ing, Firmware checksum or Application checksum will not pass the self-test, in-
dicated by “Failed” in the self-test results after power is restored. If this happens,
the user can simply follow the download procedure to re-download the applica-
tion or data. After downloading again, all items should pass the self-test.
Human Machine Interface
ROM BIOS Version 1.0
(C) 2006 Beijer Electronics AB H-T100
Display Type = Color TFT LCD
System RAM Size ........... 16M Bytes
Video RAM Size ............ 1M Bytes
Battery Backed RAM Size ... 512K Bytes
BIOS Memory Size .......... 128K Bytes
Firmware Memory Size ...... 512K Bytes
User Memory Size .......... 7552K Bytes
Battery Status ............ Passed
Working RAM Test ......... Passed
BIOS ROM Checksum ......... Passed
Firmware Checksum ......... Passed
Application Checksum ...... Passed
RTC Function Test ......... Passed
Parameter Checksum ........ Passed
Communcation Port 1 Test .. Passed
Communcation Port 2 Test .. Passed
DIP Switches Setting(8..1)= 1 1011111

Operation
20 Beijer Electronics, MAEN834A
7.2 System Menu
Set the dip switch SW7 = ON. After the self-test, the system menu of the
operator terminal is displayed on the screen:
The functions of the commands are briefly explained below:
System menu
command Function
Link The operator terminal is connected.
F2 - Confg Sets up the internal time clock and communication parameters
in the operator terminal. All the settings has to be made for the
operator terminal to work properly.
Use , , and to move to desired field; + and - to set
the value of the field.
F3 - Copy Copies application data to another H-T100.
F4 - Set Calibrates the touch screen and clears RAM data.
See also section 6 Touch Screen Calibration.
F5 - Run Runs the application.