Belden PPC CABLEREADY SR050 Datasheet

CABLEREADY®
Installation Instruction Guide

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6176 E. Molloy Rd. East Syracuse, NY 13057 U.S.A. • [email protected] • 1-800-800-6652 • [phone] • www.ppc-online.com
CABLEREADY®
Installation Instruction Guide
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Table of Contents
1.0 Introduction
2.0 Tools
3.0 General Instructions
4.0 Clip Installation
4.1 Anchors
4.2 Tie Wrap Guides
5.0 Straight Run Molding Installation
6.0 Fittings
7.0 Special Instructions
7.1 Molding Bridge Instructions
7.2 Interior Instructions
8.0 How To Re-Enter Straight Run Molding
9.0 Helpful Hint
Easy Re-Order Guide
2

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CABLEREADY®
Installation Instruction Guide
1.0 INTRODUCTION
CABLEREADY offers a series of protective molding developed to meet the needs of an ever-changing
cable industry.
In response to industry demands and with many years of multi-unit construction experience,
CABLEREADY designers were able to develop a protective molding raceway that not only meets
but exceeds the cable industry’s standards. This protective raceway molding simplies the installation
process as well as, provides a highly secure system to keep
vandals out of the system.
CABLEREADY has since been an industry leader in developing the most innovative solutions to the
challenges that installers must face when working with cable molding. CABLEREADY molding and
ttings are available in ve different colors. Fittings are offered as transitions between sizes, right
angles, Tee Fittings and much more.
Our molding is made of 26 gauge Galvalume® steel. Galvalume® lasts longer and is far more durable
than G90 hot dipped steel or plastic
molding systems.
In the past, system operators, installers and apartment owners have settled for plastic moldings that
were difcult to install, re-enter and
re-install with an effective product life of only two to three years. Users have had to put up with plastic
moldings that would crack, shift, discolor, warp and literally falloff the walls of buildings.
Our CABLEREADY molding is guaranteed against cracking, warping, discoloring, blistering or peeling
due to ultraviolet rays or harsh weather conditions for 15 years. All CABLEREADY molding products
can be used for indoor and outdoor applications.
Please read these instructions thoroughly prior to installing CABLEREADY molding to ensure proper
installation of CABLEREADY products and to ensure ease of upgrade or repair to the system. If you
need additional assistance or simply have questions about CABLEREADY products, please contact
PPC at [email protected]
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CABLEREADY®
Installation Instruction Guide
2.0 TOOLS
Recommended Tools: The following tools and materials are recommended to ensure a safe and correct
installation of CABLEREADY’s protective molding system.
• GLOVES: CABLEREADY’s protective molding is manufactured with 26 gauge Galvalume® steel.
The molding, clips, and ttings may have sharp edges on the material. USE GLOVES AT ALL
TIMES.
• HAND CUTTERS (HC1251 OR HC1451): The HC1251 hand cutter are used to cut straight run to
desired lengths. The HC1451 super snip hand cutters are used to make specialty cuts and notches
in the straight run. Note: Do not use sheet metal shears. Sheet metal shears leaves uneven edges
on the straight run molding.
• CORDLESS HAMMER DRILL: Use a battery charged portable hammer drill for best results.
• ANCHORS: CABLEREADY offers a full line of anchors, nylon anchor, wall grabbers, #8 Hex Head
screws and much more. See Section 4.1 for recommended anchors. Note: Anchor types and sizes
will vary depending on the surface you are working on.
• CHALKLINE: Extend the chalk line string and tie 5cm long string every 10cm to mark any surface
for correct clip layout.
• TAPE MEASURE: If you do not adjust your chalk line to snap a mark every 10cm, use a tape
measure to set up center points on the chalk line for placement clips.
• ENTRY KEYS: CABLEREADY molding is designed to be removed from the clip or full backing
clip with our patented entry key. The EK050HD is used to re-enter SR050 (11mm molding) only.
The EK100HD is used to re-enter SR075, SR100, and SR200 straight run molding
4

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CABLEREADY®
Installation Instruction Guide
3.0 GENERAL INSTRUCTIONS
General Instructions: When installing CABLEREADY’s molding, try to follow window trims,
drain pipes, rain gutters, and other natural edges on the building. Make certain that all of your
measurements allow for adequate space (at least one inch) between existing edge and the molding.
• First, plan the lay out of the molding.
Be sure to plan for bend radius and obstacles.
Some building surfaces require specic types of anchors. (Section 4.1)
Certain building surfaces require special preparation (i.e.Stucco Walls 7.2).
Design the molding to run the full length of the building.
• Run chalk line.
You can modify your chalk line by tying knots in the line.
Tie a knot every 1.2m. This will indicate where the clips need to be placed.
Snap chalk line 5cm away from any edging. (Figure 1) Note: If CABLEREADY molding is in
stalled too close to the edging, it may cause re-entering the system to be difcult.
DO NOT run your chalk line too long. This will cause your line to sag in the middle and you
will not have a straight line!
OR
Cut a length of straight run molding in half (1.2m) and use length as a template.
• Install Clips. (Section 4.0)
• Install Straight Run Molding. (Section 5.0)
5cm
Chalkline
5

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CABLEREADY®
Installation Instruction Guide
4.0 CLIP INSTALLATION
An easy formula for determining the number of clips needed is to multiply the footage of straight run
by .25 for each size ordered.
Example: 4000’ of SR100IV x .25 = 1000 CL100
• Only 2 clips are needed per 2.4m section of CABLEREADY molding.
• Use the full backing clip for uneven surfaces or when a highly secured system is required. Use the
full backing clip only where the molding is accessible, for instance, the rst 2.4 to 4.8m.
• For Stucco surfaces we recommend using the full backing plate.
• Line up clip to the chalk line and mark surface to where the holes will be drilled. Align the clips’ end
guides with the chalk line. (Figure 2)
• Drill (2) 5mm holes. (Figure 3)
• Use 2 anchors per clip. (Figure 4) (Section 4.1)
• Starting from the ground up, the rst clip should be ush with the end of the molding edge.
Note: This is the only time the clip will be ush with the molding edge. Measurement from the center
of this clip to thecenter of the next clip will be 1.15m”.
• After these rst and second clips are placed, space subsequent clips at 1.2m from center clip to
center clip (Figure 5), except when measuring for ttings. (Section 6.0)
• Insert tie wrap before mounting clip to your surface.
• Once the clips have been installed, use a tie wrap to secure cables to the clip. (Section 4.2)
• Note: The clip acts as an attachment mechanism between two pieces of straight run molding
(Figure 6). (i.e. when you install clips only half of the clip will be covered by molding. The other half
of the clip will serve as the beginning attachment for the next piece of molding clips.
Figure 2. Figure 3. Figure 4.
1.2m
Center Clip
Center Clip
Figure 5.
Figure 6.
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CABLEREADY®
Installation Instruction Guide
4.1 ANCHORS
• Use 2 anchors per clip. Note: clips can be cut in 1/2, only use 1 anchor.
• Anchors slightly smaller than the holes drilled should be used to hold clips (5mm recommended).
(Figure 3)
• The following anchors are recommended for each particular application:
Wood Siding: #8 or #10 x 1” Hex Head Screw (use with drill).
Brick, Concrete, Cinder Block, Stone or Stucco: 5mm x 25mm or 5mm x 38mm Nylon
Nail-In Anchors (use with hammer) or Plastic Anchors with Hex End Screws (use with drill).
Drywall or Plaster: Wallgrabbers® (no drilling is required) Use hammer to drive in
Wallgrabbers® and insert #8 Hex Head Screw.
• When using a hammer to insert anchors for securing clips, be careful not to hammer the side of the
clips. Bending the clips will cause removal of molding difcult. Note: For the CL050 (1.1cm clip) we
recommend our anchor driver (CR-7TD).
• Continue to check for alignment of the clip and guides with the chalk line before nally securing the
anchor into place.
• Normally anchors are installed in the holes horizontally. If the surface is slightly uneven, install
anchors in the vertical holes.
Example:
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CABLEREADY®
Installation Instruction Guide
4.2 TIE WRAP GUIDES
• Once the clips have been installed, use one tie wrap to secure cables
to the clip. (Figure 7)
• The tie wrap should be threaded through the tie wrap guides.
• Pull tight around cables so that molding can snap on without pinching
the cable.
• Try to maintain symmetry in batching cables to assure ease of tracking
cables over long distances.
• Use a tie wrap in between clips to help align cables within the molding.
Figure 7.
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CABLEREADY®
Installation Instruction Guide
5.0 STRAIGHT RUN MOLDING INSTALLATION
• Keep protective lm on the molding until the molding is installed.
• Place one edge of the straight run under one edge of the clip. Apply pressure to the at top of the
molding, and push the molding down while pulling the molding’s ange out toward the unsecured
edge of the clip. (Figure 8)
• When snapping the molding on, start from one end and work toward the other. Never start from the
middle and then work to the outside.
• When installing vertical risers, it is recommended that all short pieces be placed at the top riser.
• The vertical riser needs to rest on something that will support the molding. (i.e. trim board, cement,
or a screw) If not unsupported the riser will slide down over a period of time and will cause a gap.
• A slight space (about 5mm) should be left between each section of molding. This allows the molding
to move with the natural expansion and contraction.
• Install a coupling at each joint of molding. This will cover any spaces between sections.
• Short pieces will require a clip on each end.
• If molding seams loose on clip slightly squeeze the molding.
Figure 8.
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CABLEREADY®
Installation Instruction Guide
6.0 FITTINGS
• Unlike the straight run molding, the ttings should have the protective lm removed before
installation.
• When using ttings, place the clip closest to the tting approximately 50mm from the end of the
straight run.
• The majority of the 1.9cm, 2.5cm, and 5.1cm ttings are snap on ttings. The snap on ttings are
easy to identify because they have a set of tabs on the bottom of the tting.
• The other ttings are inserted into the end of piece of molding, and will have notches on each side
where the molding ts. (Figure 9)
• All 1.1cm ttings snap directly onto a CL050 clip. None of the ttings snap over or into the molding.
• The CO200, the 5.1cm coupling needs to be installed at the same time as the molding. The
interlocking bracket must t securely between the two lengths of straight run.
• When using the CT075 as a tee tting, you do not want the two molding ends to share a clip. You
need a 25mm space between the two ends. This allows room to make the TEE.
• Note: All ttings are designed to meet bend radius at full cable capacity.
Figure 9.
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CABLEREADY®
Installation Instruction Guide
7.0 SPECIAL INSTRUCTIONS
7.1 MOLDING BRIDGE INSTRUCTIONS
Note: The following instructions are for constructing a molding bridge out of 5cm molding. The
instructions are for passing over obstructions up to 7.5cm high. The same process can be repeated with
2.5cm molding, but is not as secure.
• Setup and Backing Installation
Determine the location of the obstruction the molding has to pass over.
Mark the backing approximately where the center of the ob struction would lie after the
backing is bent.
Determine and cut to length, the molding needed to extend over the length of the obstruction.
5cm to 7.5cm on each side of the obstruction should be sufcient. Mark the center of the
molding.
Center Mark
Backing
Obstruction
Cut Molding
Obstruction
Center Mark
LL=Length of Molding
5cm to
7.5cm
5cm to
7.5cm
11

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CABLEREADY®
Installation Instruction Guide
Line up the center mark on the molding with the center mark on the backing. Mark the
backing a 6mm from each side of the molding piece. (Reference as points A and B)
Mark the backing 25cm outward from points A and B. (Reference as points C AND D)
Cut the walls of the backing on the innermost marks. (Points A and B, 4 cuts, per Detail 1) Do
not cut the backing at the center mark.
Cut a v-notch on the walls of the backing at the outermost marks. (Points C and D, 4 cuts,
per Detail 2)
Bend the backing into place and secure it to the mounting surface.
Cut two notches in four couplings. Cut the notches in the center of the bend radius, as deep
as the shears will reach, without cutting the coupling inside.
Cut two pieces of molding 24mm in length.
C D
A CM B
25cm
6mm
Detail 1
C A CM B D
Detail 2
6mm
See Detail 2 See Detail 1
25cm
6mm
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CABLEREADY®
Installation Instruction Guide
• Straight Run and Coupling Installation
Note: Attach cables to the backing prior to installing the molding. Install the molding from one
side to the other, depending on what side you are working from.
Attach a coupling to the existing molding with the cutouts facing the direction of the
obstruction.
Secure one of the 24mm molding transition pieces to the transitioned backing and slide it into
the coupling.
Attach a coupling to end of the transition piece, with the cutouts facing the opposite direction
of the obstruction.
Attach the center-molding piece to the backing and slide it into the coupling. The coupling will
need to be slid onto the center-molding piece and then, as a whole, slid back onto the
transition piece.
Coupling
Existing Molding
Coupling
Transition Piece
Coupling
Transition Piece
Coupling
Center Piece
Transitional Piece
13 13

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CABLEREADY®
Installation Instruction Guide
Slide a coupling onto the end of the center-molding piece.
Attach the other 24mm molding transition piece to the transitioned backing and slide it into
the coupling.
Slide the last coupling onto the end of the transition piece, with the cutouts facing the
direction of the obstruction.
The continuing molding needs to be mounted to the backing and slid into the coupling. The
coupling will need to be slid onto the continuing molding and then, as a whole, slid back
onto the transition piece.
Make sure the installed couplings are parallel to the straight pieces of molding, not the
transition pieces. After adjusting the couplings, bend the cutout tabs, if desired, to meet the
transition pieces.
Center Piece
Coupling
Transition Piece
Coupling
Transition Piece
Coupling
Coupling
Transition Piece
Continuing Molding
14

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CABLEREADY®
Installation Instruction Guide
7.2 INTERIOR INSTRUCTIONS
• NOTE: Interior installation is similar to exterior installation, except for the following:
• Install cable molding so that it meets the ground to enhance the aesthetics of the installation.
(Figure 11)
• The molding should be spaced at least 50mm from any natural edging.
• If you run CABLEREADY molding along the ceiling, remember to leave at least a 25mm clearance
from the ceiling to allow for removal of the molding.
• Use wallgrabbers or hollow wall anchors to assure adequate stability of the clips and molding.
Figure 11. 25mm
1”
15

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CABLEREADY®
Installation Instruction Guide
8.0 HOW TO RE-ENTER THE MOLDING
• CABLEREADY is designed to keep vandals out of the system, and it takes effort to remove the
molding from the clip or full backing clip.
• The molding can only be removed from clips or full backing clips with our patented Entry Keys.
Note: The EK050HD is used to re-entry SR050 11mm molding only. The EK100HD is used to
re-enter SR075 1.9cm, SR100 2.5cm and SR200 5.1cm molding.
• The Entry Key is designed to slip under the molding and then grab the ange of the molding so that
it can be pulled away from the edge of clip or full backing clip.
• Since the clips are spaced 1.2m apart, slide entry key under the molding in a non-clip area and
grab onto the underneath ange of the molding. (Figure 12)
• Then slide the key to the clip while pulling the molding out from the clip.
• When key is at the clip, push down on the top of the molding with one hand.
• With key parallel to the surface of the building, pull the molding’s ange away from the clip’s edge.
Figure 12.
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CABLEREADY®
Installation Instruction Guide
9.0 HELPFUL HINTS
• CABLEREADY molding and ttings are shipped with a blue protective coating to keep products
from becoming damaged during installation. It is recommended that you keep the protective layer on
until after installation is complete. Note: Unlike the straight run molding, the protective layer should
be removed before installing ttings.
• Change the color molding when there is a change in the building color.
• Keep extra full backing clips in stock. These are good for short lengths instead of a clip.
• A rubber grommet will protect the cable if you make a special cut to the molding.
• An Inside Corner can be cut to make a Expansion Boot.
• An Outside Corner can be cut to make an End Cap.
Contact [email protected] for support.
Cut
Cut
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CABLEREADY®
Installation Instruction Guide
Easy Re-Order Guide:
Product Image PPC Part Number Product Description
SR050*
SR100*
SR075*
SR200*
STRAIGHT RUN MOLDING
CL050
CL100
CL07
L200
MOUNTING CLIPS
BP07GS
BP100GS
BP200GS
FULL BACKING PLATE
CO050*
CO100*
CT075*
CO200*
COUPLING
IC050*
IC100*
IC075*
IC200*
INSIDE CORNER
OC050*
OC100*
OC075*
OC200*
OUTSIDE CORNER
EC050*
EC100*
EC075*
EC200*
END CAP
RA050*
RA100*
RA075*
RA200*
RIGHT ANGLE
TE050*
TE100*
CT075*
CT200*
TEE FITTING
RT221*
2” X 2” X 1” REDUCING TEE
RD175*
1” TO 3/4”
RD201*
2” TO 1”
REDUCER
OA1-58*
OA2-58* OFFSET ADAPTER
BO100*
BO300*
BO200*
BO600*
BELL ADAPTER/ EXPANSION BOOT
18

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CABLEREADY®
Installation Instruction Guide
* Please supply two letter sufx for color when ordering:
IV - Ivory WH - White RW - Redwood BR - Brown LG - Light Gray
** A complete list of accessories and replacement parts for the HC1251 and HC1451 is available.
*** Single, double and triple gang sizes, custom sizes and extra deep boxes are available.
PPC Part Number Cable Capacity Footage Per Box Molding Dimensions
A B C
SR050 2 RG6’S 146m 1.1cm 0.95cm 1.6cm
SR075 4-6 RG6’S 48m 2.1cm 1.9cm 3.5cm
SR100 16 RG6’S 24m 3.2cm 3.0cm 5.1cm
SR200 40 RG6’S 29m 5.6cm 5.1cm 7.6cm
Product Image PPC Part Number Product Description
HC1251**
HC1451**
HANDCUTTERS
SUPER SNIP SHEARS
EK050HD
EK100HD
1/2” ENTRY KEY
3/4”, 1”, 2” ENTRY KEY
TP016IV
TP016BR
TP016RW
TP016WH
TOUCH UP PAINT
C2146IV
C2110RW
C2111BR
C2000WH
CAULK
4630
4730
5630
5730
NYLON ANCHORS
3/16” X 1’
3/16” X 1 1/2”
1/4” X 1”
1/4” X 1 1/2”
#8 WG
#8 HH
WALLGRABBER ANCHOR
HEXHEAD SCREW
OB 3-4***
3” X 4” X 1 5/8”
JB275*
2 3/4” X 2 3/4”
OUTLET BOX
JUNCTION BOXES
Easy Re-Order Guide (cont.):
19

• 15 YEAR WARRANTY
• CLASS “A” FIRE RATING
• GREATER CABLE CAPACITY
• PERMANENT INSTALLATION
• 5 COLORS & 4 SIZES
• 26 GAUGE GALVALUME®
For more than 70 years, PPC has
been developing and manufacturing
connectivity solutions for broadband
service providers. Holding more
patents in connector technology than
any other company worldwide, PPC
continues to be a premier driver of
innovation and technical leadership.
HEADQUARTERS
Syracuse, New York
6176 East Molloy Road
East Syracuse, New York 13057
TEL: [phone]
FAX: [phone]
01092020_Rev1