Belmont E-120 Service manual

Version: 03282013
Installation Instructions
& Owners Manual
1631 Dr. Martin Luther King Drive
St. Louis, MO 63106
[phone] [phone]
Fax [phone]
www.belmontequip.com
E-Series Dental Cabinetry
Model: E-120
Consumer: Please retain these instructions for future use.

General Cabinet Handling Information
Models: E-120
Rev-04212009
Figure A
DO NOT Lift cabinet by the Ultrasonic
pull-out when moving. See Figure A.
Move by using some type of roller dolly,
slings or a comparable moving aid.
See Figure C and D.
Figure B
Lift by gripping front & rear
vertical edges of cabinet
body. See Figure B.
Note: Remove any drawers
to help reduce weight when
moving cabinetry.
Figure C
Figure D
OK
OK

Detail Drawings
Model: E-120
CORD & PLUG
ACCESS HOLE
AT REAR (OUTLET
TO BE CONTROLLED
BY LIGHT SWITCH) NOTE:
STERILIZATION LIGHTS IN WT2924 UPPER
AND TT1684-24 SHOULD BE CONTROLLED
BY CUSTOMER SUPPLIED LIGHT SWITCH.
NOTE:
TT1684-24 requires 6” of
clearance for door rotation.

Assembly Instructions
Model: E-120
Rev-04212009
A
B
C
D
E
F
G
H
I
J
Component Identification
USB1734-24
TB1234-24
SB2834-24
B4D2034-24
Top
Backsplash
Kickplate (front and end)
ST2684-26
TT1784-24
Wt2924
K
L
WD2824-10
W2024
BC
DHI
A
E
F
G
J
KL

Assembly Instructions
Model: E-120
Confirm that the appropriate plumbing supply/drain and electrical rough-ins are in place.
Step 1
Measure up 82” from the floor and mark a level line. The centerline represents the Hang Rail (J1) hole mounting centerline
(see Figure 1A). Position the Hang Rail (J1) 5/8” in from the end of the desired location of end cabinet and secure to wall
using an appropriate wall fasteners for the type of wall construction (J2) (see Figure 1B for common types). It is important
to hit as many wall studs as possible while securing Hang Rail to wall.
Step 2
NOTE:
Assembly instructions are based on the standard E-120 Sterilization Center. Each site installation may contain
a different combination of cabinetry but in general all installation guidelines are the same.
MOLLY
DRYWALL
WALL ANCHOR
HANG
RAIL
ZIP-IT SCREW
w/ #8 x 3/4" PAN HEAD SCREW
DRYWALL
HANG
RAIL
#10 x 1-3/4"
PAN HEAD SCREW
STUD
DRYWALL
HANG
RAIL
Wall Fastener Samples
Figure 1B
At the upper corners of each wall cabinet, remove the break away web to enable a multiple wall cabinet installation.
DO NOT remove the web for finished ends (see Figure 2A). With (2) people h
(see Figure 2B).
Tighten the screw on both Hanger Brackets per wall cabinet. Plug the interior lamp into a wall outlet
through the access hole at the upper rear corner of The Wall Cabinet.
controlled by
customer supplied light switch
ang the Wall Cabinet (J) onto the Hang Rail (J1)
(see Figure 2A) by placing cabinet against the wall above the Hang Rail (J1) then slide down the wall until the hanger
bracket snags the Hang Rail (J1). To tighten the cabinet to the Hang Rail use a screwdriver to tighten
Step 3
AWAY WEB
BREAK
HANG RAIL (J1)
HANGER
BRACKET
TOP OF WALL
CABINET (J)
J
Figure 2A Figure 2B
J1
ADJ. SCREW
LOCATION
82” ABOVE FLOOR
(FASTENER CENTERLINE)
FASTENER
CENTERLINE
ON WALL
5”
8J1 J2
Figure 1A
WALL
STUD
Heavy
Lift
x 2

Assembly Instructions
Model: E-120
Step 4
Hang remaining Wall Cabinets (K & L) (see Figure 3A). Secure Wall Cabinets together by inserting (4) Connectors
through the (4) holes in each Wall Cabinet end panel and tightening with screw drivers (see Figure 3B).
JKL
Figure 3A
Figure 3B
K1
K2
Step 5
Move Sterilization Cabinet (H) into position and make electrical connections at the outlets in the back panel.
Move the cabinet flush against the wall and against the last Wall Cabinet (L) (see Figure 4A) Make sure the cabinet
is flush and level (shim if necessary).
The Sterilization Cabinet (H) may be secured to the Wall Cabinet and/or the wall if so desired . Recommended locations
for doing so are shown . Use a maximum of 1-1/8” long wood screw (H1) to attach thru the upper storage
area to the wall cabinet. Use a proper wall fastener (H2) to secure to the wall thru the back panel.
(see Figure 4B)
H
L
Figure 4A Figure 4B
ELECTRICAL
OUTLET
LOCATION
H
H1
L
H2
H2
Heavy
Move x 2
ELECTRICAL
OUTLET
LOCATION
Step 3 (Continued)
Cabinet hangers have a 5/8” vertical adjustment
and 9/16” depth adjustment (see Figure 2C).
Figure 2C

Assembly Instructions
Model: E-120
Step 6
Move Tall Tower Storage Cabinet (I) into position flush against the wall and against the last Sterilization Cabinet (H)
(see Figure 5A). Plug the interior lamps into a floor outlet through the
access hole at the bottom rear corner of theTall Tower Storage Cabinet (I). Make sure the cabinet is flush and level
(NOTE: 6” of clearance from the side wall is required for door rotation, shim if necessary).
The Tall Tower Cabinet (I) may be secured to the Sterilization Cabinet (H) and/or the wall if so desired. Recommended
locations for doing so are shown . Use a maximum of 1-1/8” long wood screw (H1) to attach thru the
left side area to the Sterilization Cabinet (H). Use a proper wall fastener (H2) to secure to the wall thru the back panel.
controlled by customer supplied light switch
(see Figure 5B)
Figure 5A
H
I
Figure 5B
H1
H
I
H2
H2
H1
Heavy
Move x 2

Assembly Instructions
Model: E-120
Figure 6A
Step 7
Mount the Leg Leveler (D3) to the Leg Leveler Base (D4) by inserting into the Leveler Base (D4) .(see Figure 6A)
D3
D4
When a finished side toe-kick is used, the
Leg Leveler Bases (D4) on that side must be
removed and rotated 90° to allow clearance for
the toe-kick (see Figure 6B) once installed.
IMPORTANT
Step 8
FRONT
SIDE
FRONT
SIDE
D4 D4
Figure 6B
FRONT
BOTTOM
OF CABINET
BASE
SIDE
D3
D4
Figure 8
6”
Minimum
Level the Cabinet Base allowing a minimum of 6” for the Kickplate .(see Figure 7)

Assembly Instructions
Model: E-120
Step 10
Secure Cabinets (A, B, C & D) together by opening doors/removing drawers and inserting (4) Connectors (K1 & K2)
through the (4) holes through each side panel. Tighten Connectors with screw drivers (see Figure 9).
K1
K2
Note:
If holes are not drilled through fully:
Drill (4) 5/16” holes through the side panels
in approximate locations as shown below
(pilot holes will locate positions).
Be careful not to drill into drawer slides or
other hardware of cabinet connecting to.
Figure 9
ABCD
Step 9
Place the cabinets (A thru D) into the proper location (using fillers where needed) . Using suppled #6 x 1-1/2”
wood screws mount each lower cabinet to cabinet base with (4) wood screws each.
(see Figure 8)
Figure 8
ABCD

Assembly Instructions
Model: E-120
Step 11
Place Top (E) onto cabinets with the back edge flush with the wall and the right edge flush with
the ST2684-26 Sterilization Cabinet (H) (see Figure 10). Secure the Top (E) to the cabinets by using
#8 x 1-1/2” flat head screws. Screw through each Cleat and each Stretcher into the buildups on the
underside of the Top.
Stretcher
Cleat
Step 12
Apply Construction Adhesive to wall and set Backsplash (F) into place on the Top (E) and up against the wall
(see Figure 12A). Seal with Clear Silicone Rrubber at seam of Backsplash (F) and Top (E) (see Figure 12B).
Figure 10
E
BACK EDGE OF TOP FLUSH WITH WALL
RIGHT EDGE FLUSH
WITH ST2684-26 (H)
H
Figure 11A Figure 11B
Note: Test fit
prior to glueing
into place
WALL
Adhesive
E
F
F
Clear Silicone
E