BENDEL 810 010 User guide
2
Ver. 2004-01
General information/how to use
This tool was developed for the centralized pushing back of brake pistons without jamming. To avoid
damage of the brake piston cuff, the piston or the piston bore in the brake caliper, we stress that the tool
can’t bechanged or used in a differentway than the intended use. Changes that lead totechnical progress
canbelaunchedbythemanufacturerwithoutpreviousnoticeandpossiblyarenotincludedintheinstruction
manual.
Safety instructions
To prevent false functions, damages or injuries, please always respect the following hints:
•In addition to the occupational safety instructions in this application note, the general
safety, accident prevention and environmental protection regulations applicable to the
area of application of the device must be observed and followed.
•People with any kind of handicapsare not allowed to use the brake piston tool if not being
supervised and instructed by a supervisor.
•Keep uninvolved people / children away from the work area.
•Never work under the influence of alcohol or drugs/medicine.
•Special knowledge or an explicit education is acquired forthe usage and repair of the tool.
•Only keep packaging parts (foils, plastic bags, styrofoam, etc.) in places that are not
accessible to children, especially infants,since packaging parts often harbor undetectable
dangers (eg risk of suffocation).
Intended Use
•The device must be checked for full functionality before each use. If the functionality is not
guaranteed after the result of this test or if damage is found, the tool must not be used.
Storage/maintenance
The device must be stored and kept under the following conditions:
•Never leave it outside, only dry and without access to dust. Ideal is lightly oiled
•Never expose to liquids and / or aggressive substances
•Never let children have access to the tool.
General safety information
Please read this manual in detail before the first use and don’t throw away this manual. Share the manual
with other users or give it along to a new user. The manufacturer is not liable for personal injury and
property damage due to wrong usage or other usage than mentioned in this manual.
Furthermore in these cases any warranty claims expire.
3
Ver. 2004-01
Application for floating calipers
1. Insert the ¼ “extension (F) from behind into the plastic
cap at the rear end of the brake piston tool (A) and
push the extension through the entire tool.
2. Take a feed spring (H) from the tool case and slide it
over the ¼ “square drive of the extension (F)
3. Take a suitable pin adapter for your brake piston from
an existing adapter set and ensure that the guide lugs
fit into the recesses in the brake piston
4. Place the selected pin adapter on the magnetic
adapter (E) and put both together on the ¼ “drive of
the ¼“ extension (F)
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Ver. 2004-01
5. Push the release lever of the tool forward in the
direction of the arrow and push the magnetic adapter
(E) flush to the retaining plate.
6. Position the retaining plate between the brake piston
and the saddle frame.
7. Thread the pins of the pin adapter into the recesses
of the brake piston and clamp the reset between the
brake piston and the saddle frame by lifting
movements on the lifting calliper (A) until the feed
spring (H) is also tensioned.
8. Attach a ¼ “ratchet, a ¼“ lever or a ¼ “multi handle of
your choice to the rear of the ¼“ extension (F).
9. Turn the ¼ “extension (F) clockwise or
counterclockwise, depending on the direction of
rotation of the brake piston.
10. While turning, the feed spring (H) pushes the brake
piston back and thus resets it.
11. By pressing the trigger, you relax the reset and can
carefully remove it from the brake caliper.
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Ver. 2004-01
Application for firm and fixed calipers:
1. Position the front pressure plate (C) and the rear
pressure plate (B) between the brake piston and the
caliper frame.
2. Make sure that the pressure plates ((B) + (C)) do not
tilt and do not damage the sleeves.
3. Carry out slight lifting movements and push the brake
piston back into its starting position.
4. Push the release lever forwards in the direction of the
arrow and use it to relax the brake piston reset device
before pulling it out of the brake caliper.
5. If there are 2 or more brake pistons, please take the
appropriate medium (F) or large adapter plates (E)
from the case.
6. Fit the side with the recess and the round 8.00mm
magnet in the 8.2mm hole of the pressure plates.
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Ver. 2004-01
7. Position the front and rear pressure plate between the
brake pistons and the caliper frame and push the
brake pistons back with slight lifting movements.
8. Push the release lever forwards in the direction of the
arrow, relax the brake piston tool and pull it out of the
brake caliper.
Modification
How to convert the brake piston tool:
1. Remove the two safety pins and disassemble the
front and rear pressure plates.
2. Insert the ¼ “extension (F) from behind into the plastic
cap of the brake piston tool and push the extension
through the entire tool.
3. Take a feed spring (F) from the tool case and slide it
over the ¼ “square drive of the extension (F)
4. Proceed as mentioned in no. 3“Application for
floating calipers“.
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Ver. 2004-01
Scope of delivery
(A) Lifting pliers with pre-assembled
retaining plates
C B A G
(B) Rear pressure plate
(C) Front pressure plate
(D) ¼“ extention
(with ¼” square drive)
(E) Magnet adapter
for pin-Adapter
(F) Adapter pressure plates (2 pcs.)
100mm, with magnet
(G) Adapter- pressure plates (2 pcs.)
175mm, with magnet
(H) Feed springs (2 pcs.) H F D I E
(I) Tool case
Waste disposal
At the end of the product's lifespan, please dispose of it in accordance with the applicable
statutory provisions. Do the same with the packaging material. In this way you make your
contribution to environmental protection.
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