Sealey SA79R User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE
WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
pWARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when using this equipment.
pWARNING! Disconnect from air supply before refilling with staples, servicing or performing maintenance.
3Maintain the stapler in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and
will invalidate the warranty.
3Use in suitable clean and tidy work area, free from unrelated materials and ensure there is adequate lighting.
pWARNING! Always wear approved eye and/or face and hand protection when operating the stapler.
3Remove ill fitting clothing. Remove ties, loose jewellery, and contain and/or tie back long hair.
3Wear appropriate protective clothing and keep hands and body clear of working parts.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the working area.
3Check moving parts alignment on a regular basis.
3Ensure workpiece is secure before operating the stapler. Never hold a workpiece by hand.
3When the stapler is put down during pauses in operation ensure that the trigger catch slide is not depressed
by the weight of the stapler or by placing the stapler in a restricted position that could put pressure on the
trigger catch slide.
3During extended breaks in operation disconnect the stapler from the air supply.
pWARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 50-90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3Prolonged exposure to vibration from this stapler may pose a health risk. It is the operators responsibility to
correctly assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective
equipment.
7DO NOT point the staple discharge outlet at yourself or anyone else. Do not point at animals.
7DO NOT use any power source except an air compressor.
7DO NOT operate the stapler near any inflammable substance or on any container that once contained an
inflammable substance.
7DO NOT use the stapler for a task it is not designed to perform.
7DO NOT operate stapler if any parts are damaged or missing as this may cause failure and/or personal injury.
7DO NOT carry the stapler by the hose, or yank the hose from the air supply.
7DO NOT place the stapler close to your face and do not point at other persons or animals.
7DO NOT operate stapler when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry the stapler with your finger on the trigger.
7DO NOT direct air from the air hose at yourself or others.
3When not in use, disconnect from air supply and store in a safe, dry, childproof location.
SA79R - 0016 - (1) - 260701
INSTRUCTIONS FOR
AIR OPERATED STAPLER
Model: SA79R
01284 757500 E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date. proof of which will be required for any claim. INFORMATION: Call us for a copy of our latest catalogue
and promotions on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
ITEM PART NO. DESCRIPTION
1SA79R/01 SCREW 5*22
2SA79R/02 WASHER #5*1.1t
3SA79R/03 EXHAUST COVER
4SA79R/04 COMPRESSION SPRING
5SA79R/05 SEAL AIR
6SA79R/06 CYLINDER CAP
7SA79R/07 O-RING 13.8*2.4
8SA79R/08 WASHER 9*6*0.8
9SA79R/09 HEAD VALVE PISTON
10 SA79R/10 PISTON STOPPER
11SA79R/11O-RING 31*2.5
12 SA79R/12 O-RING 25*3.5
13 SA79R/13 GASKET
14 SA79R/14 COLLAR
15 SA79R/15 CYLINDER
16 SA79R/16 BUMPER
17 SA79R/17 O-RING 39.4*3.1
18 SA79R/18 SPACER
19 SA79R/19 BODY
20 SA79R/20 NOZZLE
21 SA79R/21 O-RING 11*1.05
22 SA79R/22 O-RING 8*1
23 SA79R/23 UPPER REMOTE HOUSING
24 SA79R/24 CONICAL SPRING
ITEM PART NO. DESCRIPTION
49 SA79R/49 SPRING HOLDER
50 SA79R/50 COMPRESSION SPRING
51 SA79R/51 RELEASE CATCH
52 SA79R/52 DRIVER GUIDE
53 SA79R/53 DRIVER GUIDE COVER
54 SA79R/54 WASHER #4*1.2t
55 SA79R/55 SCREW 4*5.5
56 SA79R/56 CLICK LEVER.
57 SA79R/57 TORSION SPRING
58 SA79R/58 HEX. NUT M5
59 SA79R/59 STEP PIN DIAM 5*18.6
60 SA79R/60 SCREW M4
61 SA79R/61 PISTON SET
62 SA79R/62 PUSHER
63 SA79R/63 FEEDER SPRING
64 SA79R/64 MAGAZINE SET
65 SA79R/65 SCREW M6
66 SA79R/66 STEEL BAR
67 SA79R/67 CYLINDER CAP SET
68 SA79R/68 HEAD VALVE PISTON SET
69 SA79R/69 CYLINDER SET
70 SA79R/70 TRIGGER VALVE SET
71 SA79R/71 TRIGGER SET
ITEM PART NO. DESCRIPTION
25 SA79R/25 O-RING 1.9*1.2
26 SA79R/26 REMOTE CORE
27 SA79R/27 REMOTE HOUSING
28 SA79R/28 O-RING 9.8*1.9
29 SA79R/29 E-RING 2.5 DIAM
30 SA79R/30 STEP PIN DIAM 2.9*29
31 SA79R/31 EXTENSION SPRING
32 SA79R/32 TRIGGER GUIDE
33 SA79R/33 PIN BUSHING
34 SA79R/34 TRIGGER
35 SA79R/35 PIN 3*18.8
36 SA79R/36 CATCH GUIDE PLATE
37 SA79R/37 SPRING PIN 3*26
38 SA79R/38 O-RING 35*3.5
39 SA79R/39 TAIL COVER
40 SA79R/40 AIR PLUG
41 SA79R/41 O-RING 21.3*3
42 SA79R/42 PISTON HEAD
43 SA79R/43 DRIVER BLADE PIN
44 SA79R/44 OUTER SPRING PIN 4*10
45 SA79R/45 INNER SPRING PIN 2.5*10
46 SA79R/46 DRIVER BLADE
47 SA79R/47 SPACER
48 SA79R/48 SPACER
Issue Date: 26 0701
Issue No: 1
Date Modified: N/A

2. INTRODUCTION & SPECIFICATION
3.1. Air Supply
3.1.1. Before connecting to an air supply ensure that the trigger catch release slide is not depressed. (see fig.3)
3.1.2. You will require an air pressure between 50-90psi, and an air flow according to the specification above.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the stapler.
Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be
dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the stapler and will invalidate your warranty.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4 I.D. and fittings must have the same inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all
connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly
to the air stapler. To overcome this, connect a leader hose to the stapler. A
quick change coupling may then be used to connect the leader hose to the
air line recoil hose. See fig 1 & 2.
3. PREPARING STAPLER FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
pWARNING! Ensure you read, understand and apply safety instructions before use.
4.1 Load the magazine with staples before connecting the airline. To open the magazine hold the stapler
vertically with one hand and using your other thumb, press the lever catch which will allow the magazine to
slide open. Place a batch of staples into the open magazine chamber with the staple legs facing outwards.
4.2 Slide the magazine cover shut until it clicks into place behind the catch. As you do this the internal spring
will start to bear onto the batch of staples holding them in place ready for stapling.
4.3 Before connecting to an air supply ensure that the trigger catch release slide is not depressed. Connect
the air line to the stapler as described in Section 3.
4.4 The operating trigger is normally locked and cannot be used until the trigger release slide is
depressed. This happens automatically as you position the stapler.
4.5 The trigger release slide can be seen protruding downwards just in front of the staple outlet. ( see fig.3 )
Place the tip of the slide onto the material to be stapled and press downwards to bring the staple outlet
into contact with the surface. As the slide retracts the trigger will become free.
4.6 Depress the trigger to fire one staple. To fire another staple release the trigger, reposition the stapler at the
next required stapling point and depress the trigger again. Repeat as necessary.
4.7 If you need to put the stapler down during the course of working ensure that the trigger slide catch is not
depressed against any object.
4.8 When the work is complete or when you have paused for any length of time, disconnect the stapler from
the air line.
fig 1
SPECIFICATION
Capacity . . . . . . .16 & 25mm 20 gauge staples
Operating Pressure . . . . . . . . . . . . .50 - 90psi
Air Consumption . . . . . . . . . . . . . . . . . . .6cfm
Air Inlet . . . . . . . . . . . . . . . . . . . . . . .1/4BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . . . .0.8kg
The SA79R is a light weight well balanced stapler suitable for stapling a wide variety of materials including woods,
plastics and fabrics. It has a rubber comfort grip and trigger safety catch. The kit supplied includes a starter pack
of staples, goggles, a tape measure, hex keys and air tool oil. A carrying case is supplied.
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following EEC standards and directives. The construction file for this product is held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Products.
Air Operated Stapler
Model: SA79R
98/37/EC Machinery Directive
93/68/EEC Marking Directive
26th July 2001
Declaration of Conformity
Signed by Mark Sweetman
SA79R - 0016 - (1) - 260701
fig 2
Staples available in packs of 5000 (20 gauge).
Part No. Crown. Length
SA-AS/16 5.0 16mm
SA-AS/25 5.0 25mm
fig 3
pWARNING! Disconnect stapler from air supply before refilling with staples, servicing or performing
maintenance. Replace or repair damaged parts.
Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air stapler daily with a few drops of the air tool oil supplied, dripped into the air inlet before
use. ( To re-order air tool oil use Sealey part Nos. ATO/500 or ATO/1000.)
5.2. Clean the stapler after use.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in chapter 3.
b) Grit or gum deposits in the stapler may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the stapler out with gum
solvent oil or an equal mixture of SAE No 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean stapler and store in a safe, dry, childproof location.
5.6 On a weekly basis check the security of the hex bolts holding the driver guide plate in place and tighten if
necessary. (see fig.3)
TRIGGER
MAGAZINE
MAGAZINE
RELEASE LEVER
MAGAZINE CATCH
MAGAZINE COVER
STAPLE OUTLET
TRIGGER
RELEASE
SLIDE