Benedini TBS Mini V2 User manual

Operation manual
High power exhaust smoker for Benedini Soundunits
(Smoke oil based, Version II)
(smoke oil and syringe are OT scope of delivery!)
Features
- High power oil based smoke generator
- 40W heating power for excessive smoke
generation
- smoke volume and speed is adjusted according to the
model state
- controlled from external Benedini soundunit
( BS Mini V1 and V2, OT TBS5 → see last page)
- Metal box housing
- two box sizes available (see below)
- 12 or 24V version
- 1 or 2 smoke exits
Horizontally or vertically orientated.
- Delivered as a mechanical kit, including all
necessary components for self construction
Full speed operation
System of operation
his high power electronic smoke generator module is intended to be used in any land vehicle
or boat. It is designed to be combined with the Benedini TBS Mini V1 and V2 sound unit
( OT TBS5!). It provides for exhaust smoke to be generated both proportionally and
synchronised to the speed of the vehicle and the engine sound emitted by the Sound Unit. he
smoke controller has galvanic isolation from the sound module and the receiver.
Oilbased smoke unit, Version II www.benedini.de Page: 1

he method of operation is for smoke fluid to be heated by the heater elements (the smokers)
and the smoke produced blown out of the smoke accumulation reservoir by the fan in a
volume dictated by the speed of the vehicles motors/engine sound module. he system
although simple in its operation is totally reliable and effective and produces a scale effect
that will enhance any models appearance.
he complete unit consists of a speed controllable fan, a smoke + oil box, a control unit and
two or four smoke elements (smokers) dependant on the scale of the vehicle it is fitted to that
are operated and that are switched on and off electronically according to the speed of the
motor(s).
During starting or accelerating a large volume of smoke will be produced. When the model is
moving, all heating elements are active and the fan speed is electronically adjusted
proportionally to the model speed to deliver a realistic volume of exhaust smoke.
Pictures below show a transparent plastic housing for internal view but are also valid for the
metal version.
Oilbased smoke unit, Version II www.benedini.de Page: 2
To Battery
red = +
blue AND black= -
Filling/Emptying
tube
Smoke outlet(s)
horizontally or vertically
n
Rd
Or
->To Soundunit
T S Mini -> Out 3+4
TBS5:
See last page !!!
Fan

Installation and operating advice
1. Smoke exit outlet can be drilled horizontally (standard) or vertically in the smoke box
2. Smoke outlet tube installation:
he tube(s) must have a permanent rise for allowing condensed oil dust running back into
the box. Prevent any sagging of the tube, otherwise condensed smoke can close the tube.
he tubes should be feed STRAIGHT to the exhaust without many corners between.
If two exhausts are desired, use a tube for each of them. -fittings are not recommended.
If very long exhaust tubes are necessary, a radial fan can be used instead of the standard axial
fan but requires more installation space! Such a fan can be ordered separately.
Various different smoke effects can be achieved by experimenting with the exhaust pipe(s)
and their fittings. he effect may not however be ideal for all models and the purchaser is
advised to experiment until they are satisfied with the result.
3. he box must have a certain inclination in the model !
he refilling side of the smoke box must be slightly raised. his ensures proper indication by
the filling tube if the oil level runs low.
4. Smoke oil filling
Initial smoke oil filling:
a) Soak the according refill volume by the syringe out of the oil container.
→ See box depending filling volumes in the technical data section !
b) Fill the smoker box through the filling tube.
c) Empty the smoker box again by soaking the oil out the box through the filling tube. Use
again the syringe.
d) Now the minimum oil level is remaining in the box.
e) Refill the box with the recommended oil volume.
Refilling smoke oil before/during operation:
a) Empty the smoker box by soaking the remaining oil out of the smoker box, by using the
supplied syringe. his avoids overfilling!
b) Refill the box with recommended oil volume.
→ See box depending filling volumes in the technical data section !
!!! Refill indication !!!
If smoke oil runs low during operation, smoke exits the refill tube. his can be seen clearly.
Refill the according oil volume directly !
!!! O WARRA TY O BUR ED HEATI G ELEME TS OR
OTHER DAMAGES DUE TO OVERHEATI G !!!
Connecting the Oil Smoke II controller to a TBS5 sound unit:
→ See last page of this manual !!!
Oilbased smoke unit, Version II www.benedini.de Page: 3

Make sure the refill tube lasts not less than 5 mm until bottom of the housing.
his MUST be to ensure refill indication by smoke.
End of refilling tube
Elevation feet ONLY on refill side
Technical data
Operation Voltage: _____________
ube diameter smoke outlet: ~10mm (inside) ~ 14mm(outside)
Current draw (at full speed):
# Heater Current 12V version Current 24V version
2 ~2,5A ~1,3A
4 ~ 5A ~2,5A
Oil consumption (at full speed):
2 Heater 4 Heater
40ml = ~20 min operation time 40ml = ~10 min operation time
Box dimensions + refill volume:
Box ype Dim. (LxBxH) Weight
(without oil)
Max. refill
volume
Operation time
about
Plastic Standard 120 x 65 x 52 mm ~ 160g 40 ml 10 min
Plastic Large 150 x 80 x 62 mm ~ 210g 200 ml 50 min
Metal Standard 115 x 63 x 70 mm ~ 220g 150 ml 30 min
Metal Large 115 x 90 x 70 mm ~ 280g 220 ml 55 min
Oilbased smoke unit, Version II www.benedini.de Page: 4

Electrical connections
12V Operation
(2, 3 or 4 heaters possible)
24V operation
(only 4 heaters possible)
Oilbased smoke unit, Version II www.benedini.de Page: 5
Axial Fan
(Standard)
o BS Mini
Out 3+4
Or
Rd
Bn
Pre resistor fan:
58R/2W
Radial Fan
(optional)
From top to bottom:
Vl: - Heater fast A
Bl: - Heater fast B
Gn: - Heater idle A
Ye: - Heater idle B
Or: - Fan
Rd: + Battery
Bn: - Battery A
Bk: - Battery B
!! connect Brown A D Black !!
2x Heater fast2x Heater idle
Vl
l
Gn
Ye
Or
Rd
n
k
Fuse 5A
FAST !
+
-
Plus lead
diameter:
0,5qmm !!!
+
-
SERIES-
connection
Or
Rd
n
Or
Rd
n
Vl
l
Gn
Ye
Or
Rd
n
k
Fuse 5A
FAST !
Axial Fan
(Standard)
Radial Fan
(optional)
rown AND lack TO ETHER to
Minus attery !!!
2x Heater idle 2x Heater fast
Plus lead
diameter:
0,5qmm !!!
rown AND lack TO ETHER to
Minus attery !!!

Hints for electrical installation
1. The +battery cable MUST be fused ! Fuse is included → see below.
2. he recommended diameter for the plus lead going to the heaters is 0.5 qmm.
3. he brown A D black lead coming from the controller must be connected BOTH to
Minus battery !!!
4. 24V operation is only possible with 4 heaters. wo of them are connected in series.
In addition a pre resistor is necessary for the 12V fan! See diagram above.
12V operation is possible with 2, 3 or 4 heaters.
→ less current + less oil consumption → LESS Smoke !
The + battery cable MUST be fused ! Fuse holder and fuse are included in the kit.
ype of fuse: 5A fast characteristic
Any damages in the smoke controller area shown below are definitely out of any
warranty !!!
Such damage results from damages on the
heating elements caused by overheating.
Watch oil level !
If connected to the TBS5 sound unit
→ see last page !!!
Safety / Danger hints
1. he smoker must be operated only outside. Smoke/Dust can be injurious to health !
2. Operate smoker only under survey.
3. Smoker is NO suitable for children.
4. Use ONLY smoke oil, intended for model train application. SR24 oil recommended.
WAR I G to SR-24 smoke oil, according to EU-law:
Xn: Injurious to health
R65: May cause lung injury
S2: Must not be accessible to children
S46: In case of swallowed, contact physician / doctor
(med.) immediately and show bottle.
S62: In case of swallowing do NO cause
throw up / vomiting.
Manufacturer of SR-24 smoke oil:
Hans Weiss, Im Breiten Baum2
72657 Altenried, Germany
Phone: [phone] Fax:-21616
E-Mail: [email protected]
Oilbased smoke unit, Version II www.benedini.de Page: 6

Connecting the Oil Smoke II controller to a TBS5 sound unit
1. Watch the crossed leads in the servo plug at the smoke controller.
Orange and red lead must be changed.
2. Set the “Smoke ype” parameter setting of the BS5 to OIL smoker
→ Parameter Nr. 3 must be set to Value 1
(See BS5 manual on page 11)
!!! If this is not checked, the smoker will be damaged !!!
Technical changes reserved
ot suitable for kids!
Benedini Modellbauelektronik
Müllergasse 15, 52159 Roetgen (Germany)
Web: www.benedini.de
Mail: hom[email protected]
Oilbased smoke unit, Version II www.benedini.de Page: 7
T S5 Soundunit
(3rd plug from bottom)
Oil Smoke II controller