Bently Nevada TK84 User manual

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new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
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Instra

T
K
84TEMPORARY TRANSDUCER
INTERFACE
USER GUIDE
BENTLY(\
NEVADAV
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BENTLYN
NEVADA'-.)
BENTLY('\
NEVADA\)
...WORLDWIDE SERVICE...
CORPORATE
OFFICE
P.O. Box 157
Minden, Nevada 89423 USA
Telephone: 702-782-3611
Balance Master®, Keyphasor®,
and Proximitor® are registered
trademarks of Bently Nevada Cor-
poration.
Manual No. 82594-01 • Printed
AUG
1988
Copyright© 1988 Bently Nevada Corporation
No
part of this publication may be reproduced, transmitted,
stored in a retrieval system, nor translated into any human
or
comput
er
language,
in
any form or
by
any means, electronic,
mechanical, magnetic, optical, chemical, manual or otherwise,
without the prior written permission of the copyright owner,
Bently Nevada Corporation.
Copyright infringement is a serious matter under the United
States and Foreign copyright laws.
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

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BENTLYN'
NEVA
DA
V
Table of Contents
INTRODUCTION
Purpose
Features
. . . . . . . . . . . . .
.....
OPERATION
Powering Transducer Interfaces
Optical Keyphasor Transducer
IN
CASE OF DIFFICULTY
Test and Verification
Problems
ORDERING INFORMATION
SPECIFICATIONS .
....
iii
1
1
4
4
4
8
8
9
10
11
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BENTLY~
NEVADAv
INTRODUCTION
PURPOSE
The TK84 Optical Package consists of the TK84 Temporary Transducer
Interface, optical Keyphasor sensor, optical Keyphasor mounting kit,
cables, reflective tape, carrying case, and manual
as
shown in Figure
1.
The TK84 Temporary Transducer Interface
is
a two-channel, portable
unit. Channel A
is
a signal conditioner for an optical Keyphasor
transducer. Channel B
is
a power source for a proximity probe
transducer. Use the TK84 with diagnostic equipment as an optical
Keyphasor trigger input or to temporarily power proximity probe
transducers during machine assembly, probe installation, or machine
balancing.
FEATURES
• Portable (Low weight, small size)
• Low cost
• Battery powered
• Optical Keyphasor and Proximitor power supply in one unit
• Magnetic or clamp mounting for temporary optical pickup
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TK84 Temporary Transducer
Interface
EA)
OPTICAL
KEYPHASOR
S
ENSOR
,
MAGNETIC
MOUNT
ING
0
GOOSENECK
PLIERS
OPTICAL
MOUNTING
KIT
~RY
(2
EA)
Figure
1.
TK84 Optical Package.
2
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POWER
TERMINAL
-24
Vdc
(RED)
OPTICAL
KEYPHASOR
OUTPUT
SIGNAL
TERMINAL
(WHITE)
OPTICAL
KEYPHASOR
SENSOR
//
/
PROBE/
BENTLY~®
NEVADA
PROXIMITOR
SIGNAL
OUTPUT
BATTERY
OK
LED
POWER
COM
OUT
OFF
IF
BATTERY
IS
LOW
PROXIMITOR
Figure
2.
TK84 Controls and Connections.
3
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TK84 Temporary Transducer
Interface
OPERATION
LL
WARNING
Contact with rotating machinery causes
severe injury. Be careful; keep safe
distance.
POWERING TRANSDUCER INTERFACES
The TK84 Temporary Transducer Interface powers transducers such as
Proximitors
or
Bently Nevada Corporation accelerometer interface units.
The output power
is
-24 Vdc at 12 mA maximum. This
is
adequate to
power one Proximitor
or
accelerometer interface unit. Figure 2 shows the
necessary connections. Test leads and alligator clips are supplied with the
package for making these connections.
OPTICAL KEYPHASOR TRANSDUCER
Refer to Figure 3 and the steps below to install the mounting kit.
1.
Clean shaft surface.
2.
Place reflective tape on shaft. A one-inch square of reflective tape
is
adequate for most shafts.
3.
Install optical Keyphasor sensor in pickup holder. Secure with lock
nuts.
4.
Install pickup holder, with optical Keyphasor sensor attached, in the
end of the gooseneck. Tighten pickup holder locking knob.
5.
Connect gooseneck to magnetic base using the threaded adapter. (An
alternate mounting method
is
with the vise grip pliers.
Do
not use the
threaded adapter when connecting gooseneck to vise grip pliers.)
6.
Mount the magnetic base (or vise grip pliers) on the machine.
7.
Loosen lever and adjust gooseneck so pickup
is
about 3 inches from
shaft.
Do
not
bend
gooseneck more than
90
degrees.
8. Tighten lever to secure gooseneck.
4
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M
ET
AL
SURFACE
I
GOOS
EN~
CK
TIG
HTENING
LEVER
BENTLY~
NEVADA'-.)
0 0
GOOSENECK
------i
"VISE
GRIP"
PLIERS
PICKUP
HOLDER
LOCKING
KNOB
I
1.
SET
SENSOR
AT
SLIGHT
ANGLE
TO
SHAFT
TO
AVOID
UNWANTED
REFLECTIONS.
0 0
••
OPTICAL
"--..._
SENSOR
EXTENS
ION
CABLE
(OPTIONAL)
GOOSENECK
TENSION
ADJUSTMENT
2.
ADJUST
SENSOR
-TO-
SHAFT
GAP
~-
"-
c:!:
-~~~=i
FROM
1
TO
4 IN
CH
E
S.
"-
OCKNUTS
""
TARGET
S
HAFT
MAR
l<CR
OF_ _~ SS,FT
SELF
ADHES,VE
REFLEC
nVE
WE
©
Figure 3. Temporary Optical Keyphasor Pickup.
5
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TK84 Temporary Transducer
Interface
NOTE
It
may
be necessary to adjust gooseneck tension
using tension adjustment. Loosen lock nut and
turn tension adjustment clockwise (viewed from
pickup .end) to tighten. Secure tension adjust-
ment with lock nut.
9.
Connect optical sensor cable to TK84 PROBE A connector.
10
. Connect TK84
OUT
A to a voltmeter (To use the TK83 Balance
Master
2,
connect to the SIGNAL connector
in
the DIRECT/GAP
mode).
11. Set TK84 CHAN A switch to ON. Make sure BATTERY OK light
is
lit.
KEYPHASOR REFLECTIVE
VOLTAGE
+5
voe
MINIMUM
+5V
·---
-----
-
-----
--- KEYPHASOR NONREFLECTIVE
VOLTAGE
+0.5
voe
MAXIMUM
ALTERNATE PROBE
+0.5
-------
=,,.,
m=
,0
,,,i
,,
,
~~
-
POSITION (SET ANGLE
O
-----
--
';<:j--
,
rn
('(
__
__..----
AS
REQUIRED)
REFLECTIVE
'-:' I -0
r,;?
:~3
_,
✓
Y~
TAPE-----
' . : _NONREFLECTIVE
~
/ SURFACE
SHAFT
Figure 4. Optical Keyphasor Output Voltage.
6
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BENTLY~
NEVADA'-.)
or move sensor) so that sensor
is
pointed toward non-
ce.
......,
......
,...._
from shaft
(1
to 4 inches) and, if required, angle lo
the gap voltage
is
+0.5Vde or less. See
NOTE
th
5ensor at an ang
le
to the shaft to avoid
t reflections from shiny shaft surfaces.
"'-''-'-""
.....
·ons from the reflective tape beaded sur-
still received.
or move sensor slightly until it points toward the reflec-
The
,oltage reading should be at least +5Vdc. If not, move
o tape until
yo
u read +5 Vdc or greater. Then, repeat
o O
14
to obtain the minimum and maximum voltages
in
7
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TK
84
Temporary Transducer
Interface
IN CASE OF DIFFICULTY
TEST AND VERIFICATION
Perform the following checks to be sure the TK84
is
functioning properly.
1.
Visually inspect for physical damage to case, connectors, and switche
s.
2.
Set CHAN A switch to ON and CHAN B switch to OFF. UATTERY
OK WHEN LIT indicator should come on;
If
not, replace battery.
3.
Set CHAN B switch to ON and CHAN A switch to OFF. BA
TIER
Y
OK WHEN LIT indicator should come on;
If
not, replace battery.
4.
Connect Proximitor to POWER and COM terminals to provide load.
(You can use a 3K ±
500
ohm resistor if a Proximitor
is
not available.)
5.
Set CHAN B switch to ON.
6.
Connect DC voltmeter between POWER and COM terminals and
measure the voltage. It should be from -22 to
-26
Vdc.
7.
Set CHAN B switch to OFF.
8.
Connect optical probe cable to PROBE A connector.
9.
Connect TK84
OUT
A to voltmeter (You may use a TK83 Balance
Master
2.
Connect to TK83 SIGNAL connector in the DIRECT/GAP
mode).
10.
Set TK84 CHAN A switch to ON.
11.
Place a reflective target (white paper or other reflective object)
in
front of optical sensor. The voltmeter (or TK83) reading should be
greater than 5 Vde when you put the target in front of the probe, and
drop to less than 0
.5
Vdc when
you
remove it.
8
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PROBLEMS
Problem
BATTERY OK WHEN LIT
off.
No
output from CHAN B
OUT
with Proximitor transducer
connected.
Erratic output from optical
Keyphasor transducer.
Constant
low
output from
optical Keyphasor transducer.
Constant high voltage output
from optical Keyphasor
transducer.
BENTLY~
NEVADA'-.)
Cause
I
Solution
Battery
low.
/ Replace battery.
Loose or wrong connections.
/ Check connections.
Check power output voltage to
Proxim1tor at TK84 POWER
terminal. Output should be
-22
lo
-26
Vdc.
Probe receiving unwanted
reflections from shiny spots on shaft.
/ Readjust gap and angle of probe to
shaft (See Optical Keyphasor
Transducer paragraph in Operation
section).
Reflective tape
is
dirty. / Replace
reflective tape.
Pickup not receiving reflection from
shaft. / Readjust probe-to-shaft gap
and angle
as
requued.
Reflective tape target wrong size or
coated with oil. / Replace tape.
Pickup defective. / See Test and
Verirication paragraph.
Pickup receiving steady reflection
from shiny shaft. / Adjust probe-to-
shaft gap and angle as required.
For technical assistance
or
service, call
Bently Nevada Corporation.
800-227-5514
In
Nevada call (702) 782-3611
9
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TK84 TemporaryTransducer
interface
ORDERING INFORMATION
Component
TK84 Optical Package
TK84 Temporary Transducer 1/F
Optical Kcyphasor sensor
Optical Keyphasor mounting kit
Optical Keyphasor sensor holder
Gooseneck . . . . .
Vise grip pliers
Magnetic mounting base
Standoff adapter
Reflective tape
(15
feet)
Battery, 9 Vdc alkaline
(NEDA
1604A)
Carrying case . . . . . .
Manual . . . . . .
Male -Male coaxial cable
(6
fe
et)
Black banana lead (48 inches)
Red banana lead (48 inches)
White banana lead (48 inches)
Alligator clip . . . .
Red alligator clip boot
Black alligator clip boot
Optional - Reflective tape (150 feet)
Optical Sensor
ext
ension cable
*
xx
= Length in feet,
99
fe
et m
axi
mum.
10
Part
No.
. 82608-01
. 82447-01
. 10798-03
. 20211-05
. 20197-01
. 04490700
. 20210-01
. 46000-01
. 49273-01
. 81769-01
. 01810700
. 04160101
. 82594-01
. 02211505
. 01600480
. 01600482
. 01600489
. 02259524
. 02259528
. 02259526
. 02290050
. 20545-xx *
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BENTLY~
NEVADA'-.)
SPECIFICATIONS
POWER
REQUIREMENTS
9 Vdc transistor battery, alkaline, 5.4 Vdc to 10.0 Vdc.
(NEDA
1064A or
equivalent)
BATTERY
LIFE
The
values given below show minimum battery life for a fresh battery
·with
sensors connected. The table shows the range
of
battery life for the range
of Proximitor current drain.
Prox Current
5
mA
(min)
12
mA (max)
Channel A On
17 hours
17 hours
LOW-BATTERY
CONTROL
Channel B On
20
hours
8 hours
Both
On
9 hours
5 hours
The low-battery control circuit disables the optical and Proximitor power
supply circuits when the battery voltage drops between
+4.8
Vdc
and
+5.4
Vdc.
OPERATING
TEMPERATURE
RANGE
0° C to +
50°
C (32° to
122°
F)
STORAGE
TEMPERATURE
RANGE
-20° C to +
70°
C
(68°
to 158 °F)
Note: A battery stored above +
40°
C has a reduced shelf life.
RELATIVE
HUMIDITY
5% to 90%, non-condensing, operating or stored.
11
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T
KS
4
Te
mporary
Tran
sducer
Interface
OPTICAL
(Chanriel
A)
REFLECTIVE TAPE
SIZE
One
inch square, typical
OUTPUT VOLTAGE
From
reflective
tape
(light) = + 5 Vdc minimum
From shaft (dark) =
+0.5
Vdc maximum
PROXIMITOR POWER (Channel
B}
OUTPUT VOLTAGE
-22.0 Vdc to -26
.0
Vdc, with
rated
load, measured between the
POWER
and
COM
terminal.
RATED LOAD OUTPUT CURRENT
5.0
mA
to 12.0
mA
OUTPUT NOISE VOLTAGE
10
mV
peak
to
peak
maximum (on oscilloscope)
or
3 mVac maximum (on
an average reading voltmeter) measured between the
POWER
and
COM
terminals.
12
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Artisan Technology Group is your source for quality
new and certied-used/pre-owned equipment
• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
REMOTE INSPECTION
Remotely inspect equipment before purchasing with
our interactive website at www.instraview.com
LOOKING FOR MORE INFORMATION?
Visit us on the web at www.artisantg.com for more
information on price quotations, drivers, technical
specications, manuals, and documentation
Contact us: (888) 88-SOURCE | sales@artisantg.com | www.artisantg.com
SM
View
Instra
Table of contents
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