Berco Versatile Plus 48'' 700580-1 User manual

1
CAUTION:
READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE
OPERATING YOUR EQUIPMENT
BERCO
Versatile Plus 48’’ & 54” Snowblower for
ALL TERRAIN VEHICLES & UTILITY VEHICLES
and Prestige 54’ for ALL TERRAIN VEHICLES
M-11
* ASSEMBLY * REPAIR PARTS
* OPERATION * MAINTENANCE
*106180*
OWNER’S MANUAL
(Original version)
Model Number
700580-1
700582-1
700360-10
106617_en

2
LIMITED WARRANTY
Revised 09-28-2011
Conditions and Products Covered:
BERCOMAC guarantees any part of the product or accessory
manufactured by BERCOMAC and found in the reasonable
judgment of BERCOMAC to be defective in material and or
workmanship will be repaired or replaced, at its option, by an
authorized dealer without charge up to our maximum labor rates
and pre-established times. For replacement parts only standard
ground freight services are covered. This warranty applies to
the products bought and used in North America.
Warranty Period
(from date of the original retail purchase)
Residential use: 1 year
Semi-commercial, professional or rental use: 90 days
Exceptions Noted Below; Despite the fact that the following
items are considered wear parts, they have a different
coverage condition and limited time:
Tire Chains:
90 days, residential use
No warranty for semi-commercial, professional or
rental use
Engines: Will vary as per the manufacturer
Please refer to the engine manufacturer’s warranty
statement included with the unit. BERCOMAC is not
authorized to handle warranty adjustments on engines.
Items and Conditions NOT Covered:
This warranty does not cover the following:
Pick-up or delivery charges or in-home services fees.
Any damage or deterioration of the unit, parts and or finish
of these due to normal use, wear and tear, or exposure.
Cost of regular use or maintenance service or parts, such as
gas, oil, lubricants, tune-up parts, and adjustments.
Any part or accessory which has been altered, modified,
misused, neglected, accidentally damaged or not properly
installed, improperly maintained, vandalism, theft, fire, water
or damage because of other peril or natural disasters,
stored or repaired not in accordance with the instructions in
the owner’s manual.
Repair due to normal wear and or any wear items include
but are not limited to items, such as shear pins, bolts, belts,
winch cable, cutting edge, skid shoes, etc.
Expedited freight fee services for replacement parts.
Shear bolts and shear pins are to be considered as a
preventive measure not as an assured protection, any
damages resulting from the lack of shear bolts breakage are
not covered.
Damages due to product being installed on vehicle other
than stipulated in the owner’s manual.
NOTE: All warranty work must be performed by an
authorized BERCO dealer using original (manufacturer)
replacement parts.
Owner’s Responsibilities:
BERCO’s defective equipment or part must be returned to an
authorized BERCO dealer within the warranty period for
repairs. In the event that defective merchandise must be
returned to manufacturer for repairs, freight fees are prepaid
and a written authorization either BERCOMAC or KIMPEX
must be obtained prior to the shipment. This warranty extends
only to equipment operated under normal conditions. To
validate a warranty claim, it is the user’s responsibility to
maintain and service the unit as specified in the owner’s
manual or to have the unit serviced at their dealer at their
expense.
General Conditions:
The sole liability of BERCOMAC with respect to this warranty
shall be strictly and exclusively repair and replacement as
mentioned herein. BERCOMAC shall not have any liability for
any other costs, loss or damage, including but not limited to,
any incidental or consequential loss or damage.
Taking advantage of the warranty does not in any way extend
the length or renewal of the warranty.
In particular, without being limited to, BERCOMAC shall have
no liability or responsibility for:
Travel time, overtime, after hour time or other extraordinary
repair charges or relating to repairs and or replacements
outside of normal business hours.
Rental of like or similar replacement equipment during the
period of any, repair or replacement work.
Any communicating or travel charges.
Loss or damage to person or property other than that
covered by the terms of this warranty.
Any claims for lost revenue, lost profit or any similar costs
as a result of damage or repair.
Attorney’s fees.
BERCOMAC’s responsibility in respect to claims is limited to
making the required repairs or replacement without charge up
to our maximum labour rates and pre-established times and
no claim of breach of warranty shall be cause for cancellation
or rescission of the contract of sale of any product or
accessory. In no event shall recovery of any kind be greater
than the amount of the purchase price of the product sold.
This warranty gives you specific legal rights. You may also
have other rights, which vary from country to country.
NOTE: Bercomac reserves the right to change or improve the design of any part or accessory without assuming any obligation to modify
any product previously manufactured.
Instructions for Obtaining Warranty Services: Contact the BERCO dealer where equipment was purchased or any other authorized service dealer to arrange service at
their dealership. Requests for warranty claims must be carried out through the same distribution network used to
purchase the product. Don’t forget to bring your proof of purchase (sales receipt) to the authorized dealer.

1
TABLE OF CONTENTS
INTRODUCTION ...................................................................................................................................................... 2
SAFETY PRECAUTIONS ........................................................................................................................................ 3
SAFETY DECALS .................................................................................................................................................... 5
ASSEMBLY
Tools Required ............................................................................................................................................ 6
Installing the Chute ...................................................................................................................................... 7
Installing the Snowblower Drive System .................................................................................................... 7
Adjusting the Height of the Engine Support .............................................................................................. 8
Positioning the Engine ............................................................................................................................... 9
Installing the Guard .................................................................................................................................... 9
Installing the Electromagnetic Clutch ........................................................................................................ 10
Installing the Electrical Wiring .................................................................................................................... 11
Installing the Belt ........................................................................................................................................ 12
Vehicle Preparation .................................................................................................................................... 13
Preparing the Subframe ............................................................................................................................. 15
Installing on the Vehicle ............................................................................................................................. 17
OPERATION
Lifting and Lowering the Snowblower ....................................................................................................... 20
Snowblowing Technique ............................................................................................................................ 21
Adjusting the Pressure of the Subframe Tires on the Ground ............................................................... 21
Skid Shoe adjustment ................................................................................................................................ 21
MAINTENANCE
Engine Maintenance .................................................................................................................................. 22
Snowblower Maintenance ......................................................................................................................... 22
Clearing a Clogged Chute ......................................................................................................................... 22
Cutting Edge Maintenance ........................................................................................................................ 22
Lubrication ................................................................................................................................................... 23
Auger and Fan Shear Bolt Replacement ................................................................................................. 23
Belt Replacement ........................................................................................................................................ 24
Replacing the Augers, Fan and / or Gear Box ......................................................................................... 25
DISMOUNTING & STORAGE ................................................................................................................................. 26
TROUBLESHOOTING ............................................................................................................................................. 27
PARTS BREAKDOWN AND PARTS LIST
48’’ Snowblower............................................................................................................................................ 29
54’’ Snowblower ........................................................................................................................................... 32
Chute ......................................................................................................................................................... 35
Subframe ..................................................................................................................................................... 37
Snowblower with Kohler 14Hp motor ........................................................................................................ 39
Snowblower with Kohler 20Hp motor ......................................................................................................... 41
Snowblower with Kohler 23Hp motor ........................................................................................................ 44
54’’ Prestige Snowblower 700360-10 ....................................................................................................... 47
Parts Explosive view .................................................................................................................................. 50
TORQUE SPECIFICATION TABLE ....................................................................................................................... 51
OPTIONS ......................................................................................................................................................... 53
PAGE

2
INTRODUCTION
TO THE PURCHASER
This new accessory was carefully designed to give years of dependable service. This manual has been provided to
assist in the safe operation and servicing of your attachment.
NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but
are intended for reference only and are based on the latest product information available at the time of publication.
Familiarize yourself fully with the safety recommendations and operating procedures before putting the machine to
use. Carefully read, understand and follow these recommendations and insist that they be followed by those who will
use this attachment.
THIS SAFETY ALERT SYMBOL IDENTIFIES AN IMPORTANT SAFETY MESSAGE IN THIS
MANUAL THAT HELPS YOU AND OTHERS AVOID PERSONAL INJURY OR EVEN DEATH.
DANGER, WARNING, AND CAUTION ARE SIGNAL WORDS USED TO IDENTIFY THE LEVEL OF
HAZARD. HOWEVER, REGARDLESS OF THE HAZARD, BE EXTREMELY CAREFUL.
DANGER: Signals an extreme hazard that will cause serious injury or death if recommended precautions
are not followed.
WARNING: Signals a hazard that may cause serious injury or death if the recommended precautions are
not followed.
CAUTION: Signals a hazard that may cause minor or moderate injury if the recommended precautions are
not followed.
Record your attachment serial number and purchase date in the section reserved below (there is no serial number on
the subframe). Your dealer requires this information to give you prompt, efficient service when ordering replacement
parts. Use only genuine parts when replacements are required.
If warranty repairs are required please present this registration booklet and original sales invoice to your selling dealer
for warranty service.
This manual should be kept for future reference.
Please check if you have received all the parts for your kit with the list of the
bag and the list of the box.
SERIAL NUMBER : ___________________________
(IF APPLICABLE)
MODEL NUMBER: ___________________________
PURCHASE DATE : ___________________________
O/L = Obtain Locally

3
SAFETY PRECAUTIONS
Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle
and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury. All operators, no matter how experienced they may be,
should read this and other manuals related to the vehicle and accessory before operating. It is the owner's legal
obligation to instruct all operators in safe operation of the accessory.
GLOSSARY:
In this manual, right and left sides are determined by
sitting on the seat of the vehicle facing forward.
In this manual, "accessories" means attachments
(snowblower, rotary broom, blade etc.) that you install
on the vehicle (lawn tractors, A.T.V. s etc).
TRAINING:
This symbol, "Safety Alert Symbol", is used
throughout this manual and on the
accessory’s safety labels to warn of the
possibility of serious injury. Please take
special care in reading and understanding
the safety precautions before operating the
vehicle and accessory.
1. Read this owner's manual carefully. Be thoroughly
familiar with the controls and proper use of the
vehicle and accessory. Know how to stop the unit
and disengage the controls quickly.
2. Never allow children to operate the vehicle nor the
accessory. Never allow adults to operate the vehicle
nor the accessory without proper instructions.
3. No one should operate the vehicle nor the
accessory while intoxicated or while taking
medication that impairs the senses or reactions.
4. Keep the area of operation clear of all people,
particularly small children and pets.
PREPARATION:
1. Thoroughly inspect the area where the accessory
is to be used and remove door mats, all foreign
objects and the like.
2. For motorized accessories, disengage all clutches
and shift into neutral before starting engine.
3. Do not operate the accessory without wearing
adequate winter outer garments. Avoid loose fitting
clothing that can get caught in moving parts. Wear
footwear that will improve footing on slippery
surfaces.
4. Handle fuel with care, it is highly flammable.
a) Use approved fuel container.
b) Never add fuel to a running engine or hot engine.
c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
d) Never fill containers inside a vehicle, or on a
truck or a trailer bed with a plastic liner. Always
place containers on the ground, away from your
vehicle, before filling.
e) When practical, remove gas-powered
equipment from the truck or trailer and refuel it
on the ground. If this is not possible, then refuel
such equipment on a trailer with a portable
container, rather than from a gasoline
dispenser nozzle.
f) Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times, until
refueling is complete. Do not use a nozzle lock-
open device.
g) Replace fuel cap securely and wipe up spilled
fuel.
h) If fuel is spilled on clothing, change clothing
immediately.
5. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by manufacturer).
6. Let the vehicle and accessory adjust to outdoor
temperatures before using.
7. Never use an accessory without proper guards,
plates, or other safety protective devices in place
8. Always make sure to wear the appropriate safety
equipment required (glasses, muffs, mask…) for
each type of product. See operation section.
9. Always make sure of having safe traction on the
vehicle by using the recommended accessories
(chains, A.T.V. tracks, counterweights…). See
operation section.
10. Always make sure the all components are correctly
installed. (driveline securely attached and locked at
both ends, belts properly installed…)
11. Always handle the winch cable with thick leather
gloves.
12. Never modify the accessory or any part without
the written consent from the manufacturer.

4
OPERATION:
1. Do not put hands or feet near, under or inside rotating
parts.
2. Exercise extreme caution when operating on or
crossing gravel drives, walks or roads. Stay alert for
hidden hazards or traffic. Do not carry passengers.
3. After striking a foreign object, stop the engine (motor),
disconnect the wire from the spark plug(s) and keep
wire away to prevent accidental starting. Thoroughly
inspect the accessory for any damage and repair
damage before restarting and using the accessory.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the
cause. Vibration is generally a warning of trouble.
5. Take all possible precautions when leaving the
vehicle unattended. Disengage the power take-off,
lower the attachment, place the transmission into
neutral, set the parking brake, stop the engine and
remove the contact key.
6. Do not run the engine indoors, except when starting
the engine and for transporting in or out of the
building. Do not operate or let motor run in a storage
area without ventilation because gas contains
carbon monoxide which is odorless, colorless and
can cause death.
7. Never use the accessories across the face of
slopes, go from top to bottom. Exercise extreme
caution when using equipment on slopes. Do not
attempt to clear a steep slope.
8. Never tolerate bystanders in the working zone.
Never use an accessory in the direction of
bystanders, it might throw gravel or debris that can
hurt people or damage property.
9. Never operate the accessory at high transport
speeds on slippery surfaces. Use care when
backing up.
10. Do not carry passengers.
11. Disengage power to the accessory when it is
transported or not in use.
12. Never operate the accessory without good visibility
or light.
13. Keep the accessory away from heat sources or
flames.
14. Never handle the winch cable or hook while in
tension.
MAINTENANCE AND STORAGE
1. When cleaning, repairing or inspecting the vehicle
and accessory, make certain that all moving parts
have stopped. For gasoline engine, disconnect wire
from the spark plug(s) and keep wire away to
prevent accidental starting.
2. Check all the bolts and components at frequent
intervals to make sure that they are properly
tightened.
3. Never store a motorized accessory with fuel in the
fuel tank inside a building where ignition sources are
present such as hot water and space heaters,
clothes dryers, and the like. Allow the engine to cool
before storing in any enclosure.
4. Always refer to the owner’s manual when you store
the accessory and vehicle for a prolonged or an
unspecified length of time.
5. Maintain or replace safety and instruction labels, as
necessary.
6 For winter accessories, (if applicable), let the engine
run for a few minutes after clean snow in order to
prevent the rotary parts from freezing.
7. Inspect the vehicle’s and accessory’s air filter (if
applicable) every day. Clean it or replace it as
necessary. Change the oil more often when working
in dusty conditions. See the vehicle’s and
accessory's owner’s manual.
THIS SYMBOL MEANS
DANGER !
BECOME ALERT !
YOUR SAFETY IS INVOLVED !
SAFETY PRECAUTIONS

5
REPLACE IF DECALS ARE DAMAGED
SEE PARTS BREAKDOWN FOR DECAL LOCATION
SAFETY DECALS
Symbol Description
Decal #105126
To avoid serious injury:
Keep hands, feet & clothing away from rotating auger while engine is
running.
Decal #105127
To avoid serious injury:
Keep hands out of this discharge chute while engine is running.
Decal #105128
To avoid serious injury:
Keep hands, feet & clothing away.
Do not attempt to install or remove drive belt without reading owner’s
manual.
Decal #105130
Before installing or using:
Locate, read and make sure to understand all of the owner’s manual.
Decal #105131
Refer to owner’s manual about wearing safety glasses, ear muffs and
mask.
Refer to owner’s manual for use of counter weights, cat tracks and tire
chains.
1-Do not drive faster than 3 KM/H when the snowblower is in operation.
2-Do not drive faster than 10 KM/H when the snowblower is in the raised
position.
3-The head of the snowblower weighs 96 kg. (without engine).
4-The engine wattage. (See specification of the engine installed).
5-The sound pressure level (See specification of the engine installed).

6
ASSEMBLY
ASSEMBLY INSTRUCTIONS
IMPORTANT: UNLESS OTHERWISE SPECIFIED TORQUE ALL BOLTS ACCORDING TO TORQUE
SPECIFICATION TABLE (SEE TABLE OF CONTENTS) WHEN STATED: TIGHTEN FIRMLY. REFER TO
PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION.
IMPORTANT: THE VEHICLE MUST BE EQUIPPED WITH A TOW HITCH BALL OF 1 7/8’’ IN ORDER TO
INSTALL THE SNOWBLOWER.
TOOLS REQUIRED
1 Ratchet
4 Wrenches 7/16’’, 1/2’’, 9/16’’ and 13 mm
4 Sockets 7/16’’, 1/2’’, 9/16’’ and 13 mm
1 Plier
1 Cutting pliers
1 torque spanner
Overall view of the snowblower

7
ASSEMBLY
INSTALLING THE CHUTE
1. If the muffler of the motor that is being installed on
the snowblower surpasses the front face of the motor
of 3’’ (ex: Honda GX630), you must inverse the
rotation ring and place as shown below. In doing so,
you will avoid contact between the chute and the
muffler. Tighten nuts firmly.
Verification of muffler obstruction
3. Insert the two carriage bolts 1/4" n.c. x 1" (item 1)
inside the chute as shown in figure below. Insert
the gear pin (item 2) in the hole on the support
(item 3) and insert the support and motor assembly
(item 4) on the carriage bolts. Secure in place with
two flange nuts 1/4" (item 5).
Motor installation
IMPORTANT: Make sure to follow the safety
precautions of the engine installed and all its
maintenance procedures in the owner’s manual.
NOTE: For the Versatile Plus snowblower, Bercomac
Limitée recommends installing an engine between 14
and 23 H.P. with a horizontal shaft of 1" or 1 1/8’’.
Here are a few engines that were tested:
NOTE: For a snowblower already equipped
with a motor, please go to section ‘’vehicle
preparation’’.
2. Install the rotation ring (item 1) over the opening
(item 2) by aligning the notches. Place the chute
(item 3) as shown in figure below. Turn the chute a
half turn to lock into place.
Chute installation
Brand All-
Power Honda Kohler
Model 420 CC GX630
RQXF6
CH-440-
3021sp
Ch-680-
3054
Power 15 C.V. 20 C.V. 14 C.V. 23 C.V.
Shaft 1" 1" 1" 1 ⅛"
Muffler VHLM3
Gas tank Includ. Not
includ. Includ. Not Includ.
Electric
clutch
assembly
106178 106178 106178 106179
3
1
2
IMPORTANT
In order to respect the safety precautions concerning
the Versatile Plus snowblower, it is imperative to
install an engine with an electric starter.
INSTALLING THE SNOWBLOWER’S
DRIVE SYSTEM

8
ADJUSTING THE HEIGHT OF THE
ENGINE SUPPORT
NOTE: Adjusting the height of the engine support is
very important for the good working order of the
snowblower’s drive system.
1. Measure the height (h) from the middle of the
engine shaft to its base (figure below).
ASSEMBLY
Height of the engine shaft
2. Align the holes (A or B) of the engine support
(item 1) with the holes of the hitch (item 2). If the
height (h) of the engine shaft is about
6 1/4" (160mm) use the holes B, if the height (h) of
the engine shaft is about 5 3/8" (135mm) use holes
A. Insert four hex bolts 3/8" x 1" (item 3) in the
aligned holes and secure everything in place with
four nylon insert lock nuts 3/8" (item 4).
Height of engine support
NOTE: An appropriate choice of holes (A or B) will
respect a distance of 13 5/8" (321mm) between the
middle of the engine shaft and the middle of the gear
box shaft.
Height of the engine shaft
13 5/8’’
B
A
4
2
3
1

9
ASSEMBLY
POSITIONING THE ENGINE
The figure below shows the position of the back right
hand hole on the four engines tested. If another
engine is installed on the snowblower, all you have to
do is attach the engine with the right combination of
holes to allow an adequate pulley alignment. The
GX630 has two series of holes in back. Use the
series of holes closest to the engine’s shaft. This will
provide an adequate pulley alignment.
Position the engine (item 1) on the engine support
(item 2) making sure to use the right combination of
holes. Secure engine in place with four hex bolts 3/8"
x 2" (item 3), eight flat washers 7/16’’ (item 4) and
four nylon insert lock nuts 3/8" (item 5).
Tighten firmly.
INSTALLING THE GUARD
For this step two types of bolts are supplied:
hex bolt 5/16" x 3/4" n.f. and hex bolt M8 x 1.25 x 20.
Use the bolts that correspond with the engine
installed. Secure the guard (item 1) on the engine
(item 2) with four hex bolts (item 3).
Installing the guard
Positioning the engine
Install the engine
ENGINE PREPARATION:
CAUTION
Oil must be added to this motor.
Please refer to motor’s owner’s manual for instruc-
tions and proper winter oil recommendations.
Kohler CH440
All-Powe420cc
Kohler CH680
Honda GX630

10
ASSEMBLY
INSTALLING THE ELECTROMAGNETIC
CLUTCH
NOTE: If the position of the electromagnetic clutch is
not well adjusted, it can have important
repercussions on the life span of the snowblower
components and on its efficiency.
Here is a chart identifying the mounting components
of the electromagnetic clutch according to the
engines tested.
Install the clutch on the engine shaft as shown in
figure above, making sure to respect the torque
specified in the chart above.
NOTE: Hold the clutch support with a lock-grip plier
which will keep the engine shaft from turning and to
obtain the appropriate torque.
Mounting components of the electromagnetic clutch
NOTE: Once the clutch has been installed, it is
important to check the alignment of the two pulleys
(Clutch pulley (item 1) and snowblower pulley (item
2). The clutch 106143 has two grooves to position the
belt. You must use the one closest to the engine. The
two following figures illustrate two types of wrong
pulley alignments. A wrong pulley alignment can be
resolved by loosening the bolts securing the engine
and moving the engine. If this is the case, it is very
important to retighten all the bolts.
Parallel pulley alignment error
Angular pulley alignment error
Brand All-Power Honda Kohler
Model 420cc GX630
20cv
CH440
14cv
CH680
23cv
Clutch
assembly 106178 106178 106178 106179
Clutch
spacer
(Item 1 or 2
or 3)
106616
(3) 1/4’’ th.
*See Note
106584
(1) 3/4’’ th.
106338
(2) 1/8’’ th.
*See note
106338
(2)1/8’’th.
*See note
106216
3/4’’ th.
*See note
Clutch
(item 4) 106142 106142 106142 106143
Clutch
support
(item 5)
103976 103976 103976 106277
Bolt
(item 6)
7/16” x 1
1/2” n.f.
3/8” x 2
n.f.
3/8” x 1
1/2” n.f.
7/16” x 1
1/2” n.f.
Torque* 40 - 45
ft-lb
40 - 45
ft-lb
40 - 45
ft-lb
50 - 55
ft-lb
1
5
6
2
3
4
***NOTE: You may need to add a spacer between
the clutch and the existing spacer or even changing
this spacer. This is related to the tolerances of diffe-
rent components. Most importantly, is that the pulleys
are aligned.
Take note, for the All Power motor, the clutch spacer
(item 3) 106616 must be applied on the motor. Put-
ting any other spacer instead, may cause failure.

11
INSTALLING THE ELECTRICAL WIRING
IMPORTANT: Improper installation of the electrical
wiring might cause damage to the snowblower
components.
When assembling the snowblower there are four
elements to connect: the electromagnetic clutch, the
engine’s kill switch, the control of the engine’s electric
starter and connect the engine power supply.
1. Find wire 106548 (item 1). Pass wire around arm
blocking rotation of clutch (item 2) and connect it
to the electromagnetic clutch (item 3). Secure wire
in place with a nylon tie wrap (item 4). Shorten tie
wrap to make sure the wire never comes into
contact with the pulleys or belt.
ASSEMBLY
Connect wire to electromagnetic clutch
2. Locate connectors of wiring 104018 and 106558.
Connect red wires to the engine’s starter
(solenoid) and the black wires to the base of the
motor as shown.
Connect power cables
Connect cables of engine starter
4. Locate the wire of oil sensor (item 1) on the engine
and disconnect it. Connect the control box wire
connector (item 2) to the engine wire (item 1)
connector (item 3). Connect the control box wire
(item 4) connector (item 5) to the engine wire
(item 1).
Note: The kill switch must be pulled up to start the
snowblower engine.
Connecting the engine circuit breaker wire
4
2
1
3Vert /
green
Orange /
Orange
3. Locate orange and green wiring of the 106558 and
cable going to engine starter and solenoid. Con-
nect as illustrated.
IMPORTANT: This step is essential since it will pre-
vent the snowblower from being accidentally started.
106558 104018
104018
Red/Rouge
Black/Noir

12
2. Lower the tensioner (item 1) and place it in the
notch on the frame (item 2). Make sure the flat
pulley is well placed on the belt.
Tensioning the belt
INSTALLING THE BELT GUARD
Place the belt guard (item 1) on the snowblower
frame (item 2). Secure everything in place with three
hex bolts 1/4" x 1/2" (item 3) three lock washers
1/4" (item 4)and three flat washers 5/16’’ (item 5)
Installing the belt guard
ASSEMBLY
INSTALLING THE BELT
1. Install the belt (item 1) on the clutch pulley groove
(item 2) closest to the engine (item 3) and on the
snowblower V pulley (item 4).
Positioning the belt
Securing the tensioner
3. Secure the tensioner (item 1) with the pin (item 2)
and hair pin (item 3).
4
2
5
3
1

13
ASSEMBLY
VEHICLE PREPARATION
FASTENING THE SUBFRAME
Choose one of the three following options as a
means of fastening the subframe.
OPTION A:
Install the lift strap (item 1) by making a loop around
the front suspension arm of the vehicle.
Tighten the loop firmly.
OPTION B:
Remove the nut and bolt from the vehicle’s front
suspension arm. Secure the bracket (item 3) with a
bolt, flat washer and nut (item 2).
Do not tighten the nut too firmly.
OPTION C:
Remove the nut and bolt from the vehicle’s front
suspension arm. Secure the bracket (item 4) with a
bolt, flat washer and nut (item 2).
Do not tighten the nut too firmly.
NOTE: Repeat the operation on the other side of
vehicle.
Vehicle preparation
CONTROL BOX INSTALLATION.
1. Choose between the two different ways of
securing the control box support (item 1).
Option A
Use two hex bolts 1/4" x 1 1/2" (item 2), two spacers
(item 3) and two flange nuts 1/4" (item 4) in order to
secure the control box support to the support
brackets. (item 5).
NOTE: Choose the right combination of holes on the
control box support so that the front of the control box
is facing the front of the vehicle.
Option B
Use the support as a template and drill two holes in
an appropriate place on the vehicle.
Secure the control box support with two bolts 1/4" x
1/2" (item 6) and two flange nuts 1/4".
2. Insert the control box (item 7) in the control box
support.
NOTE: In order to avoid damages due to water
accumulation, make sure the control box is installed
horizontally.
Installing the control box

14
ASSEMBLY
5
3
2
14
Control box
Item 1: The 4 positions switch that controls the chute
defelector and rotation.
Item 2: P.T.O. switch
Item 3: Light indicator for P.T.O.
Item 4: Kill switch
Item 5: Light switch (if installed)
SADDLE PREPARATION:
NOTE: All the electrical system is already installed
and connected to the various snowblower
components.
Place the saddle assembly on the A.T.V. seat.
Place and tie the wire protector in an appropriate
place so the wire protector does not interfere with any
hot or moving parts
Saddle controls
Item 1: P.T.O. Switch
Item 2: Ignition & Light Switch
Item 3: Switch (deflector)
Item 4: Throttle Control
Item 5: Switch (chute rotation)
Item 6: Choke Control
Item 7: Safety Switch
NOTE: For snowblowers equipped with a
control box.

15
ASSEMBLY
INSTALLING THE ELECTRICAL SUPPLY
Connect wire assembly (104017) to the positive
post on the vehicle’s battery. Connect the black
wire on the vehicle’s frame.
Connect the electrical supply on the vehicle’s battery
PREPARING THE SUBFRAME
1. Assemble the wheel support (item 1) on the
subframe (item 2) with four hex bolts 3/8" x
1" (item 3) four flange nuts 3/8" (item 4).
Installing the wheel support
2. Install the assembled turnbuckles (item 1) on the
subframe (item 2) with two hex bolts 5/16" x 1"
(item 3), two flat washers 3/8" (item 4) and two
nylon insert lock nuts 5/16" (item 5). Slightly tighten
the nuts.
Installing the turnbuckles
NOTE: The set of holes used to assemble the wheel
support to the subframe depends on the height of the
vehicle. Once installed the subframe must be parallel
with the ground.
3
2
15
4

16
ASSEMBLY
3. Among the three following configurations, choose
the height of the hitch support. There must be a
maximum of ground clearance. (Configuration A)
does not have the hitch support plates (item 1).
If applicable, assemble the hitch support plates on
the hitch support (item 2) with four hex bolts 3/8" x
3/4" (item 3) and four nylon insert lock nuts 3/8".
Secure the hitch (item 4) on the two hitch support
plates or on the hitch support with a hex bolt 3/8" x
3" (item 5) and one nylon insert lock nut 3/8".
Tighten firmly
Adjusting the hitch support
4. There are seven different positions on the
adjustment tube (item 1) (the adjustment tube can
be inverted) to adjust the length of the subframe. To
choose the right adjustment, insert the adjustment
tube into the subframe (item 2) and insert the rear
bracket (item 3) on the adjustment tube. Slide the
hitch support (item 4) on the rear bracket. Do not
secure.
Assembling the subframe
5. Drive the vehicle over the subframe,
Place the hitch under the tow hitch ball and make
sure there is at least 7" (180 mm) between tube on
the wheel support (item 1) and the most advance
part of the front of the vehicle. Furthermore, the
wheels of the subframe must not touch the front
wheels of the vehicle.
Adjusting the length of the subframe
6. Identify the right length of the subframe (item 1)
and secure in place with two long pins (item 2), a
short pin (item 3) and three hair pins 3mm (item 4).
Securing the subframe

17
ASSEMBLY
INSTALLING ON THE VEHICLE
1. Place the hitch (item 1) on the tow hitch ball and
secure in place with a pin (item 2) and a hair pin
(item 3).
IMPORTANT: Make sure the vehicle never comes
into contact with the subframe even when the
vehicle’s suspensions are compressed to the
maximum.
NOTE: It is possible to turn the hitch support to
facilitate driving the vehicle over the subframe.
Installing the subframe on the tow hitch ball
NOTE: Correct adjustment will allow the handle to be
released with moderate pressure applied to the
handle.
To open, pull up on hitch coupler handle and rotate
forward.
Place hitch coupler on ball.
When ball is completely nested in socket, rotate hitch
coupler handle backward until handle is in locked
position.
Always check tightness before using the tow hitch.
Lock the handle (item 1) into position over the ball in
the hitch coupler. Tighten the lock nut (item 2) against
the spring so that the hitch coupler is not loose on the
ball.
Be sure hitch coupler handle is in locked position.
WARNING
TO PREVENT INJURIES:
Always check that ball is completely inserted into
hitch coupler socket and that under jaw is securely
closed around the bottom of ball.
Always check that hitch coupler handle is properly
locked before its use.
Always examine hitch coupler and ball for damage
before using, replace if damaged.
Operation instructions for hitch coupler:
Adjusting the hitch coupler

18
ASSEMBLY
Verification of turnbuckles installation
3. Hook the turnbuckles (item 1) in the brackets or the
lift straps. Tighten the turnbuckles firmly.
Install the turnbuckles on the vehicle
4. Install the snowblower hitch (item 1) on the wheel
support (item 2) of the subframe with a pin (item 3)
and hair pin 4mm (item 4).
Assembling the snowblower to the subframe
5. Secure the winch hook (item 1) in the lift eye on
the hitch (item 2). Place the winch cable (item 3)
between the engine support (item 4) and the
pulley (item 5). Secure the pulley with a pin (item
6) and a hair pin 3mm (item 7).
Install the snowblower lift system
4
21
5
3
7
6
2
4
3
1
12
3
16’’ max.
40cm max.
IMPORTANT: After adjusting the turnbuckles, tighten
firmly the nuts that secure the brackets on the
vehicle’s suspension arms. Make sure to lock the nuts
with the original locks. Furthermore, tighten firmly the
turnbuckle assembly nuts that secure them to the
subframe.
2. In the event where the vehicle is equipped with a
prominent front bumper or tracks, the assembled
turnbuckles (item 3) will become too angled.
Relocate the assembled turnbuckles from plate 1
towards plate 2.
IMPORTANT: To avoid any damages to the
subframe or vehicle, plate #2 must be placed in front
of the wheels’ center if the assembled turnbuckles are
relocated.