BERG Rally BF-R User manual

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Introduction
Congratulations on your purchase of a Pedal-Gokart.
BERG Toys does everything it can to design and produce robust and safe prod-
ucts. Your choice for a BERG product means you have chosen a product that will
give years of pleasure. It is a possession to be cherished. The go-kart has a long
life span, but will need some maintenance from time to time. You will nd the in-
structions for maintenance in this User’s Manual. People who keep this in mind are
guaranteed of a hardwearing toy that will last for many years.
You can also visit our homepage at www.bergtoys.com where you can readmore
about BERG Toys and see photos of our products. You can of course also report
your experiences with BERG Toys and the products from BERG Toys. You can
send these to [email protected]. You are warmly invited to send an e-mail to
BERG Toys with your suggestions for improvement and other experiences.
In connection with continuous development we retain the right to change product
specications without giving any notice.

Contents
I. Guidelines for use
1. Safety
1.1 Brakes
1.2 Tire pressure
1.3 Steering
1.4 Trailers
2. Rules for use
3. Accessories
II. Maintenance
4. Maintenance scheme
5. Maintenance activities
5.1 Frame
5.2 Wheels/tires
5.3 Steering
5.4 Drive mechanism
5.4.1 Crank adjustment when running in a new go- kart
5.5 Plastic parts
III. Guarantee
6. Guarantee period
7. Guarantee regulations
8. Guarantee certicate

I. Guidelines for use
1. Safety
This BERG product is a toy and therefore the go-kart may not be used on public
roads. may not be used on public roads. This product complies with CPSIA and CE
requirements and is provided with the TUV/GS quality mark. Children (under 12)
must only ride the go-kart under the guidance of an adult. BERG Toys cannot be
held liable for any omissions to this User’s Manual. Always pay attention to the high-
est possible safety measures. If you have questions or are not sure of anything, then
visit your local dealer or contact BERG Toys.
1.1 Brakes
The go-kart is equipped with a special hub. With this it is possible while riding for-
wards to pedal backwards so that the braking function in the rear wheel comes into
action. With this special hub it is also possible to ride backwards.
When parking, make sure that the go-kart cannot move away, by turning the steering
to the right or left, for example.
1.2 Tire pressures
Before using the go-kart, make sure that the tire pressures meet the safety norms as
shown on the tire (28 psi/2,0 bar). The action of the brake and the steering depend
on these being correct.
1.3 Steering
Before anyone starts driving, check if the steering is functioning properly. If this is
not functioning properly, it must be corrected before the go-kart can be used.
1.4 Trailers
If a trailer is connected to the go-kart, please be aware that the braking distance
will be longer. The trailers from BERG Toys may not be hooked on the go-kart while
standing on steep slopes. The maximum weight of the trailer that may be connected
to the back of the go-kart depends on the weight of the driver. For this the rule is that
the trailer including its load may not be heavier than the combined weights of the
go-kart and the driver. For the maximum load weight for the trailer please refer to the
trailer User’s Guide.

2. Rules for use
• Before anyone uses the , check if everything is functioning as it should.
• Children (under 12) may only steer the go-kart under adult supervision.
• The go-kart may not be used on the public roads. Drive at a suitable speed,
according to the situation. If you ride across a slope (rather than up or down it),
there is a danger of the go-kart tipping over. A considerable speed can be
reached when going downhill. Be aware that the braking distance at a higher
speed will be longer!
• Do not take any sharp bends at high speeds, as there is danger of the go-kart
tipping over.
• Always pay attention to your surroundings.
• Do not ride backwards at too great a speed, as in doing this you can lose con-
trol of the steering.
• Never ride if you are under the inuence of drink, drugs or medicines that can
negatively affect your reactions or powers of observation.
• Collisions or such abuse increase the chance of injury and damage to the go-
kart. If it is damaged by these this kind of abuse, then BERG Toys cannot be
held responsible.
• Do not place any unnecessary objects on or against the steering. Make sure
that the steering can always function properly.
• Beware of loose hanging pieces of clothing such as scarves and shoelaces.
These can become entangled in moving parts, which can lead to accidents.
• Avoid any contact with the wheels when you are riding the go-kart.
• In the manual there are guidelines as regarding age categories. The driver or
owner is himself responsible for assessing if the go-kart has the correct sizes
(leg space, seat height, distance to steering and brakes, etc.) for him or her.
• Take care that for every ride the seats and the steering wheel are in the correct
position with regard to the pedals, so that the go-kart can be ridden safely.
• Do not get on or off the go-kart while it is moving.
• Do not overload the vehicle.
• Never ride in the dark without lights.
• If a protective cover must be removed for maintenance, always remount it as it
was before using the vehicle again.
• When parking, make sure that the go-kart cannot run away, by parking it with
the steering pointing left or right, for example.

3. Accessories
Only original BERG accessories may be used.
BERG Toys has a range of accessories with which you can adapt the go-kart en-
tirely to your own wishes. You can nd all the accessories at www.bergtoys.com.
II. Maintenance
Some maintenance is necessary in order to use the and have pleasure with it for a
long time. This chapter describes how, how often, and which maintenance must be
carried out.
4. Maintenance scheme
Daily
• Check the tires for damage and replace them if necessary
• Check the tire pressures and bring them to the correct pressures if
necessary
Monthly
• Clean and possibly conserve the go-kart
• Check the nut and bolt connections and tighten them if necessary
• Check the frame for any cracks or fractures
• Lubricate the moving parts
Yearly
• Check the plastic parts for any damage and replace them if necessary.

5. Maintenance activities
5.1 Frame
The frame is powder-coated, resulting in a hard nish. To prevent any rust forming
it is important to regularly clean the frame. If you want to conserve the frame with
grease, only use acid free substances. You can treat damaged areas with paint.
5.2 Wheels/tires
The wheels are equipped with ball bearings. Regularly check the rims and tires
for any damage (for example cuts, cracks and bulges). Take care: damaged rims
and tires can lead to accidents! The correct tire pressure is shown on the outside
of the tire. If the tires are at the correct pressures the go-kart will be light and easy
to handle. If the tire pressures are too low, the tires will leak quicker and will suffer
undue wear and tear. If the tire pressure is too high, the tire can for example, come
away from the rim, resulting in dangerous situations. Remember that in bright sun-
light and at high temperatures the tire pressures increase! The tires must not come
into contact with oil, grease or fuel. Make sure that the valve caps are always tted
on the valves.
5.3 Steering
The steering equipment must be checked every month for the following:
Breakage, wear and tear and/or damage to the steering equipment.
All the nuts and bolts must be tight.
5.4 Drive mechanism
5.4.1 Crank adjustment when running in a new go-kart
After using the for several days (intensive use) or for up to two weeks (normal
use), the mounting bolts (see Fig. 1) with which the left and right cranks are mount-
ed must be tightened again. Note that they must be ‘hand tightened’, that is to say
with a tightening moment of 30 Nm at the maximum (It is a normal effect that after a
short period of use, as a result of the force applied to the pedals, the crank assem-
bly settles). A secondary effect of this is that a certain amount of play can occur,
which can lead to damage to the crank and the crank axle. This play can be taken
up by tightening the bolts further.)

5.5 Plastic parts
The plastic parts must be checked regularly for damage and breakage. In the case
of breakage you must immediately replace the part concerned with an original part,
in order to guarantee the safety of the user.
III. Guarantee
6. Guarantee period
The owner of this BERG Toys product has the following guarantees on this product:
• The frame is guaranteed for two years from the date of purchase and parts
are guaranteed for one year from the date of purchase.
• No guarantee is given for parts that are liable to wear and tear (such as
chains and tires).
7. Guarantee regulations
The owner of the go-kart can lay only claim a guarantee by presenting the original
bill for the purchase together with the guarantee certicate to BERG Toys or the
dealer from whom the product was bought.
The guarantee only applies to material and construction faults and with respect to
this product or parts thereof.
The guarantee lapses if:
• the product is incorrectly and/or carelessly used.
• use of the product is not in accordance with its purpose.
• the product is not assembled and maintained in conformance with the
instruction book.
• technical repairs to the product are not carried out in a professional way.
• parts tted afterwards are used that do not conform to the technical speci
cations of the product or that are incorrectly tted.
• deciencies arise as a result of climatic inuences, such as rust or normal
weathering of the paintwork.
• the product is used for hire or in any other way made available to several
unspecied persons.

Under no circumstances can BERG Toys held responsible for damage to
(parts of) the product as a result of:
• incorrect adjustment/tightening of the steering, the steering mechanism,
chains, tires and gear hub.
• replacement of parts such as chains and tires not being carried out in time.
During the guarantee period all material or construction faults assessed by
BERG Toys will be repaired or replaced at the discretion of BERG Toys.
The owner of this product can only lay claim under this guarantee by providing the
product for inspection by a BERG Toys dealer. At the same time the guarantee
certicate (completely lled out) and the original purchase bill must be handed over
to the dealer. If the owner has moved, or the dealer is no longer available, when
asked, BERG Toys will inform the owner of the nearest BERG Toys dealer.
If the claim under the guarantee is refused, then all costs incurred must be paid by
the owner.
This guarantee certicate is not transferable to third parties.
8. Guarantee certicate
Dealer stamp:
Name of dealer:
Address:
Town/City:
Tel. n°:
Name of product:
Serial number:
Date of purchase:
WWW.BERGTOYS.COM

Einleitung
Herzlichen Glückwunsch zum Kauf Ihres Pedal-Gokart.
BERG Toys setzt alles daran, ein robustes und sicheres Produkt zu entwerfen
und herzustellen. Mit Ihrer Entscheidung für einen Pedal-Gokart haben Sie
ein Produkt erworben, das Ihnen viele Jahre lang Freude bereiten wird und
auf das Sie stolz sein können. Der Pedal-Gokart zeichnet sich durch eine
lange Lebensdauer aus, braucht jedoch hin und wieder etwas Wartung. Wenn
Sie die entsprechenden Wartungshinweise in dieser Gebrauchsanleitung
beachten, werden Sie lange viel Vergnügen an diesem robusten Spielgerät
erleben. Besuchen Sie auch einmal unsere Homepage www.bergtoys.com,
wo Sie mehr über BERG Toys lesen können und Fotos von unseren Produk-
ten nden. Natürlich sind wir auch an Ihren Erfahrungen mit BERG Toys und
unseren Produkten interessiert. Ihre Reaktion können Sie an info@bergtoys.
com senden. Über mögliche Verbesserungsvorschläge oder Erlebnisse mit
unseren Produkten würden wir uns sehr freuen. Da wir unsere Produkte stän-
dig weiterentwickeln, behalten wir uns das Recht vor, Produktspezizierungen
ohne vorherige Mitteilungen zu ändern.

Inhalt
I. Benutzungshinweise
1. Sicherheit
1.1 Bremsen
1.2 Reifenspannung
1.3 Lenkung
1.4 Anhänger
2. Benutzungsvorschriften
3. Zubehör
II. Wartung
4. Wartungsplan
5. Wartungsarbeiten
5.1 Rahmen
5.2 Räder/Reifen
5.3 Lenkung
5.4 Antrieb
5.4.1 Kurbelsatz beim Einfahren eines neuen Pedal- Gokart
5.5 Kunststoffteile
III. Garantie
6. Garantiefrist
7. Garantiebedingungen
8. Garantieschein