Bespoke Infinity User manual

1
INSTALLATION
MANUAL
Infinity Stairlift
Rail
Carriage
Seat
Huddersfield • England

2
The information contained within this
manual has been designed for use by
Bespoke approved engineers who have
received the appropriate product training
in the following categories,
1. Product installation.
2. Testing and commissioning.
lt is also assumed that the person
using this manual will have the basic
knowledge and skills required in both the
mechanical and electrical aspects to apply
consideration and awareness for the safety
of themselves and others involving their
work.
The contents of this manual are in the
recommended order of placement, which
forms the full installation, and
commissioning
of this standard model.
INTRODUCTION

3
Introduction 2
Contents 3
Rail Preparation and Fixing 4-9
Carriage Preparation and Assembly 10-30
Calibrate and Program the Stairlift 31-35
Troubleshooting 36-39
Wiring Diagrams 40
Certificate of Conformity 41
Demonstration and Handover 42
Installation Tools 43
CONTENTS

4
Remove packaging and protective
wrapping from rail sections.
Position rail sections on staircase as per
Installation Drawing.
Insert the leg stanchions into the relevant
bases and approximately set the height
by tightening the 3 x grub screws on each
base. (Do not tighten too much as these
will need to be adjusted later)
RAIL PREPARATION
266.3
274.7
279.4
279.1
269.9
1147
2108.8
1161.6
265.1
274
269
266.2
267.9
265.4
263
255.7
302
48.9
259.9
269.1
274.1
268.8
261.7
273.5
259.5
265.5
272.2
267.5
275.5
278.9
264.5
14.1
984.7
910.6
1117.4
967.7
719.4
122.3
106.6
125.8
Riser 1
Riser 15
1
2
3
4
5
67
8
9
10
466.7
174.9
180.9
175.3
177.1
170.3
182.8
173.8
176.9
179.1
136.9
170
165.8
166.3
163
172.5
101
100
119.8
2565.6
312.9
499.9
515.6
526.4
442.1
442
442
507.1
489.6
124.2
Base/Stanchion
Number
Type Base
Height
Stanchion
Length
Total Height
1 New 205 ABF 280 312.87
2
New 165 450 499.87
3
New 204 450 515.62
4
New 204 450 526.37
5
New 100 400 442.06
6
New 100 400 442.04
7
New 100 400 442.04
8
New 100 400 442.02
9
New 165 450 507.07
10
New 165 450 489.59
Installation Drawing
RH EXT 180 - Standard Start and
Finish
A3
SHEET 1 OF 3
DWG:
TITLE:
Revision
DATE:
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN MILLIMETERS (mm)
ASSEMBLY BY:
SAGE ACCOUNT NO.
TYPE:
Model
Handing
Type
Swivel
Seat Type
Footrest
Extra Remotes
Controls
Remote Type
Region
Upholstery Colour
Surveyed By
Dispatch
Bend(s)
Rail Start
Rail Finish
Int' Landing
Int' Charge Point
Foot Covers
Rail Colour
Wall Brackets
Offset Footrest
Rail Length
Rail Sections
Bases to Kit
DRAWING BY:
1
Stairlift Specifications
10
No
7
8324.37
RAL 9010
No
No
N/A
N/A
Standard
Standard
2x90
Courier
Customer
Germany
Red
N/A
Recon
Recon
Recon
Manual
Right
BS 101
New
Standard
Square Ness
& U Bends
Vertical Height
O/B
-5/+15 I/B
-15/+5
Ride Quality
-10/+20
Upper Flights
Lower Flights
-/+2
-20/+20
-10/+20

5
Thread 2-core cable through lower tube of
each section of rail, working from top to
bottom.
Ensure a minimum of 150mm of cable at
each end.
RAIL PREPARATION

6
Assemble rail joints together working from
bottom to top of stairs.
Note: Offer top tubes first.
Apply grease to male part of joint.
Pins should be flush with stair side of rail.
Fit and tighten joint clamps
Using the installation drawing details:
Check top and bottom rail heights over
the corresponding steps.
Check rail angles
Check lower and upper rails are vertically
in line.
Adjust leg heights as required.
Ensure rail to wall measurements match
the Installation drawing.
RAIL FIXING

7
Secure plates to the staircase by the
following method:
Loosen grub screws on leg collar
Fix foot-plate with 3 screws (Figure 4)
Tighten screw to leg.
Repeat for each leg.
The following fixings are recommended:
Timber Staircase - 3 x 50mm screws.
Concrete Staircase -3 x 50mm screws & 3 x
rawlplugs.
Other Staircases - Installation
requirements must be assessed during
Survey.
BE AWARE OF HIDDEN DANGERS SUCH
AS; WIRING, PIPEWORK ETC.
RAIL FIXING

8
Finally ensure all rail dimensions are
in accordance with the rail installation
drawing.
Carry out any final adjustment to the
bases as required using the 3 x Grub
Screws then tighten once the rail position
is correct.
RAIL FIXING

9
MOUNTING THE CHARGER
Find a suitable power supply as close as
possible to either the top or bottom of the
stairs.
Mount the charger in a suitable position
near the power supply using the screws
supplied. Please ensure the charger is
mounted level and secure.
Leave sufficient length on the power
output to enable easy connection to the
rail charge points.
Do not connect or switch on the power
supply until the rail charge points have
been connected. (See Page 31)
Power Supply
Charging Unit
Power Output
Cable

10
CARRIAGE PREPARATION

11
Unwrap the pre-assembled carriage and
footrest, seat & arm assembly and EITHER
a manual swivel or powered swivel boss
assembly.
CARRIAGE PREPARATION
CARRIAGE & FOOTREST SEAT & ARMREST ASSEMBLY
MANUAL SWIVEL
BOSS ASSEMBLY
POWERED SWIVEL
BOSS ASSEMBLY

12
CARRIAGE PREPARATION
Once the carriage is removed from the box
insert the long loading bar into the top
skate.(Fig 1)
Insert the small cone into the bottom rail
tube.
(Loading bar & cone are part of the
separate installation kit.)
Small cone
Loading Bar
Loading strap
Fig 1
Fig 2

13
CONTROL CABLE INSTALLATION
LH Control LH Swivel RH Control RH Swivel
LH Control RH Swivel RH Control LH Swivel
RH LH RH LH
RH LH RH LH

14
M8 x8
M5 x4
CABLE
1
Powered
Swivel Unit
Powered
Swivel Board
INSTALLATION OF THE POWERED SWIVEL UNIT

15
C
!
OFF
INSTALLATION OF THE POWERED SWIVEL UNIT
Powered
Swivel Board
Powered
Swivel Unit

16
INSTALLATION OF THE POWERED SWIVEL UNIT

17
INSTALLATION OF THE POWERED SWIVEL UNIT
2a
2b
3
1
!
1 2 43
RH
1 2 43
LH
ON

18
INSTALLATION OF THE MANUAL SWIVEL LEVER
In the Box

19
INSTALLATION OF THE MANUAL SWIVEL LEVER
12

20
INSTALLATION OF THE MANUAL SWIVEL LEVER
3