BEST SANITIZERS SmartStep ADB0002 User manual

USER MANUAL
SmartStep
HACCP
Footwear Sanizing System
™
SmartStep
HACCP
Footwear Sanizing System
™
SmartStep
HACCP
Footwear Sanizing System
™
ADB0002: Standard Sanizing Unit
ADB0002-MH: Sanizing Unit with Handle
ADB0002-BS: Sanizing Unit with Boot Scrubber and Handle
USP20031: Boot Scrubber Unit with Handle

Page 2 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
WARNING
Read this manual completely and understand
the system before operang or servicing the
HACCP SmartStep™.
• Read all instrucons before operang or interacng with
this unit.
• Always wear appropriate personal protecve equipment
(PPE) when operang or servicing unit.
• Always follow all chemical safety precauons and
handling instrucons provided by the chemical
manufacturer and Safety Data Sheet (SDS).
• If this unit is modied or serviced with parts not listed in
this manual, the unit may not operate correctly.
• This unit is for use with fully protecve footwear only.
• The unit should only be acvated when user’s foot is
posioned inside the unit. Acvang the unit without
the foot in place may cause chemical spray to shoot out
toward the user.
• Always disconnect the unit from compressed air before
performing any maintenance.
• Do not exceed an incoming air pressure of 100 psi (7
bar).
• Do not exceed a uid temperature of 100˚F (37˚C).
• Never use unit with hydrocarbons.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine
components, and hazardous uids in an environmentally safe
way according to local waste disposal regulaons.
Always remember to recycle.
*Specicaons and parts are subject to change without noce.
OPTIONS
System Add-On
ADB0002 -
None (standard)
Floor mounted handle (MH)
Boot scrubber (BS)
Add bold opon codes to item number as shown. For standard
opons, no opon code is needed.
Examples:
• ADB0002 (standard sanizing unit)
• ADB0002-MH (sanizing unit with handle)
• ADB0002-BS (sanizing unit with boot scrubber and
handle)
• USP20031 (boot scrubber unit with handle)
SPECIFICATIONS
Power type Compressed air
Chemical pickup type Draws from RTU product
Sucon line length/diameter 3 . (0.9 m) clear hose with
1/4 in. (6.4 mm) inside
diameter
Output Volume* 0.2 oz. (5.91 ml) per
applicaon
Pump seals Viton
Number of nozzles 4 nozzles
REQUIREMENTS
Compressed air requirements 50-80 psi (3.4-5.5 bar) with
1 cfm (28.3 l/min)
Liquid temperature range 40-100˚F (4.4-37˚C)
Chemical compability For more informaon on
chemical compability,
contact Best Sanizers’
Customer Service
Department at
888-225-3267 X126,
Monday - Friday,
8:00 - 5:00 PST.
Franklin Gothic Heavy w/ 15 & 12 pt outline (at this scale)
Calibri Bold
10% Shear / 10% Rotaon
PMS 519 / 35% Tint
Outlined
2
DD
®
Surface
Sanizer
2
2
DD
Surface
Sanizer
2
Outlined w/ no screen
®
®
®
®
CMYK
®
LIGHTER CMYK
®
888.225.3267
PO Box 1360
Penn Valley, CA 95946
WARRANTY
One year warranty on all parts and components. Warranty
void if unit is misused, modied, serviced by anyone other
than an authorized technician, or used with a chemical other
than Alpet® D2 Surface Sanizer.

Page 3 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
Installaon Instrucons:
For ADB0002 Unit:
1. Posion footwear sanizing unit in desired locaon.
2. Place Alpet® D2 Surface Sanizer pail in close proximity to
sanizing unit. Sucon hose length should not exceed 8
. (2.4 m). Remove white shipping cap from pail, replace
with red safety adapter cap (USP20028) and sucon line
(see page 7 for diagram). The HACCP SmartStep’s sucon
tube is now connected to the pail’s internal dip tube.
3. Connect an air line to the air ng (AP25).
4. Prime the unit according to the Priming Instrucons.
For ADB0002-MH Unit:
1. Posion footwear sanizing unit in desired locaon.
2. Aach handle to handle bracket with bolts on the ends
(B5161834). Secure with set screws (B5161858 and
LNSS516).
3. Mount handle assembly to oor or wall (hardware not
included).
4. Li up on the front of the grate and rotate the top half
of the unit to release from the base. Slide top half of unit
from the bracket (FS-GUARD).
5. Hook the plate (FS-FMP) on the underside of the collecon
basin to the bracket at the base of the mounng handle.
6. Place Alpet® D2 Surface Sanizer pail in close proximity to
sanizing unit. Sucon hose length should not exceed 8
. (2.4 m). Remove white shipping cap from pail, replace
with red safety adapter cap (USP20028) and sucon line
to pail.
7. Connect an air line to the air ng (AP25). Prime the unit
according to the Priming Instrucons.
For ADB0002-BS Unit:
1. Posion footwear sanizing unit in desired locaon.
2. Aach handle to boot scrubber base with bolts on the
ends (B5161812). Secure with set screws (B5161834 and
LNSS516).
3. Slide debris tray (DBTR) under boot scrubber, li up and
hook tray into slots on the front of the boot scrubber
frame to secure.
4. Connect debris shield (DBSH) by sliding hooks into the
slots on the back of the boot scrubber frame. Note:
Brushes (USP20032 and USP20033) must be removed
before installing/uninstalling debris shield.
5. Conrm that boot scrubber is in desired locaon and
mount to oor (hardware not included).
6. Posion mounng bracket (FS-BPL) for footwear sanizer
next to the boot scrubber and secure to the oor
(hardware not included).
7. Hook the plate (FS-FMP) on the underside of the collecon
basin to the bracket at the base of the mounng handle.
8. Place Alpet® D2 Surface Sanizer pail in close proximity to
sanizing unit. Sucon hose length should not exceed 8
. (2.4 m). Remove white shipping cap from pail, replace
with red safety adapter cap (USP20028) and sucon line.
9. Connect an air line to the air ng (AP25).
10. Prime the unit according to the Priming Instrucons.
For USP20031 Unit:
1. Posion boot scrubber unit in desired locaon.
2. Aach handle to boot scrubber base with bolts on the
ends (B5161812). Secure with set screws (B5161834 and
LNSS516).
3. Slide debris tray (DBTR) under boot scrubber, li up and
hook tray into slots on the front of the boot scrubber
frame to secure.
4. Connect debris shield (DBSH) by sliding hooks into the
slots on the back the boot scrubber frame. Note: Brushes
(USP20032 and USP20033) must be removed before
installing/uninstalling debris shield.
5. Conrm that boot scrubber is in desired locaon and
mount to oor (hardware not included).
6. Posion mounng bracket (FS-BPL) for footwear sanizer
next to the boot scrubber and secure to the oor
(hardware not included).
7. Hook the plate (FS-FMP) on the underside of the collecon
basin to the mounng bracket (FS-BPL).
Priming Instrucons:
Note: This unit is for use with fully protecve footwear only. Do not
acvate the unit if a user’s foot is not posioned inside the spray
guard (SS2-SH).
1. Verify that the Alpet® D2 Surface Sanizer pail is full. Check all
external tubing connecons and verify that none are loose or
leaking.
2. Place foot on the grate (FS-GRATE) and step down with heel
10-15 mes or unl all air has been purged from the sucon
line.
3. Check boom of footwear for proper sanizer applicaon. The
enre sole should be covered with a consistent spray paern.

Page 4 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
Operaon Instrucons:
For ADB0002 Unit:
1. Place one foot on the grate (FS-GRATE) and step down
with heel to acvate the spray.
2. Repeat the process with your other foot.
For ADB0002-MH Unit:
1. Grip the handle (FS-HNDL) with both hands to establish 3
points of contact.
2. Place one foot on the grate (FS-GRATE) and step down
with heel to acvate the spray.
3. Repeat the process with your other foot.
For ADB0002-BS Unit:
1. Grip the handle (FS-HNDL-C) above the manual boot
scrubber with both hands to establish 3 points of contact.
2. Place one foot in the brushes and push foot back and
forth to remove debris. Repeat the process with your
other foot.
3. Move to the footwear sanizer and grip the handle (FS-
HNDL) above with both hands to establish 3 points of
contact.
4. Place one foot on the grate (FS-GRATE) and step down
with heel to acvate the spray.
5. Repeat the process with your other foot.
Maintenance and Cleaning Instrucons:
Note: Before performing any maintenance or cleaning,
disconnect the unit from the compressed air supply. Aer
maintenance or cleaning is complete, reconnect compressed air,
verify sucon line and ngs are secure, and re-prime the unit
according to the Priming Instrucons on page 3.
For ADB0002, ADB0002-MH, and ADB0002-BS Units:
• Empty and clean collecon basin (SS2-H)
o Li up on the front of the grate and rotate the top
half of the unit to release from the base. Slide top
half of unit from the bracket (FS-GUARD).
o Stand top half of unit on short end. Seng unit
down in other posion may cause damage to nozzle
assembly.
o Grab handle on front of collecon basin and p
up to empty. Basin can be sprayed down using an
appropriate cleaner per your plant’s sanitaon
procedures, then rinsed.
• Cleaning top half
oIMPORTANT: The regulator and pump must be
protected from excessive moisture, and covered
during foaming/spraying, or cleaned by hand.
Check with your plant’s sanitaon or maintenance
department for recommended procedure before
aempng to clean.
o Once cleaned, slide top half of unit back into place
on collecon basin.
• Verify that the nozzle assembly is free of any debris or
blockage, and clean if necessary.
• Inspect all tubing for leaks or excessive wear. Make sure
all hose clamps and push ngs are in good condion
and properly secured.
For USP20031 Unit Only:
• Empty debris collecon tray (DBTR).
• Remove brushes (USP20032 and USP20033) by liing
them out from the brush bracket. Clean if necessary.
Troubleshoong Instrucons:
If footwear sanizing unit will not spray:
• Verify that the Alpet® D2 pail is not empty.
• Verify that the unit is connected to an appropriate
compressed air source. This unit requires 50-80 psi (3.4-
5.5 bar) with 1 CFM (28.3 l/min) to operate. To maximize
unit lifespan and performance, compressed air should be
clean and dry. Note: If your air source has a high moisture
content, you may wish to install a water separator (WS-
20CFM) before the unit.
• Re-prime the unit, according to the Priming Instrucons
on page 3.
• Check the nozzles and make sure they are not clogged
or blocked by debris. The spray ps (FCN120) may be
removed and cleaned if necessary.
• Check the sucon line and strainer for debris and clean as
needed.
If footwear sanizing unit is leaking liquid onto the oor:
• Verify the collecon basin (SS2-H) is not full or
overowing. Empty if necessary.
• Check all tubing connecons and verify that none are
loose, broken, or leaking.

Page 5 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
PARTS DIAGRAMS - UNITS WITH STANDARD FITTINGS
FS-GUARD
S142058-VS
SS2-H
P18
AP25 AG100
SS2-SH
R16
FS-FRAME
SS1B2WV
FS-GUARD
B105516
S142058-VS
SPC12
SS2-H
TN516SS
AS1-VS
RMFT12
FS-GRATE
SSA14
R16
FWLG14
AG100
H14C
PHC14
QCPP14HB
PSS02
EL14M14F
SSA14
R16
FWLG14
CV14M14B-R
PHC14
AP25
GR381
AG100
H14C
(Available per .)
SS1B2WV
QFEL1814
H14RP
(Available per .)
PHC14
QCPP14HB
USP20028
HACCP SMARTSTEP SANITIZING UNIT
QF14P
QFEL1814
SPG875
LNSS516
B105516
PSS02
FCN120
CV18MFSS
MN186
HBSSEL1814
H14C
)
S142034
EL14M14F
CV14M14B-L
PHC14
LN14
QFEL1814
QF1814

Page 6 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
MANUAL BOOT SCRUBBER AND HANDLE
ITEM NUMBER: USP20031
PARTS DIAGRAMS
FLOOR MOUNTED HANDLE FOR
ADB0002-MH
FS-FMP
FS-FMB
LNSS516
FS-HNDL
FS-FMB
B5161858
B5161834
LNSS516
FS-HNDL
MOUNTING PLATE FOR ADB0002-BS
ITEM NUMBER: FS-BPL
FS-BPL
DBSH
B5161812
B5161834
FS-HNDL-C
BR10S
DBTR
BR10
BR10S
LNSS516
USP20033
USP20033
USP20032

Page 7 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
CONNECTING SMARTSTEP SANITIZING UNIT TO ALPET®D2 SURFACE SANITIZER PAIL
F
I
R
S
T
S
E
C
O
N
D
SS10002-BSS
Alpet® D2 Surface Sanizer
5 Gallon Pail with insert and
dip tube. Comes lled and
ready to use.
Internal dip tube
SS20001
Secondary 2.5 Gallon Pail with
stainless steel mounng bracket,
dip tube w/ screen, ¼” I.D. tube
connector & secondary tag.
Comes empty for lling with Alpet
D2 from bulk (SS10001 - Alpet D2
50 Gallon Drum).
When using the secondary 2.5
gallon pail, remove the adapter
cap and connect the sucon line to
the quick connect ng.
Securely screw on red
safety adapter cap
(USP20028) and
sucon line.
Remove white
shipping cap.
PAIL OPTIONS

Page 8 of 8
User Manual: HACCP SmartStep
™ Footwear Sanizing System | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Best Sanizers, Inc. I 888.225.3267 I www.bestsanizers.com
PARTS LIST
ITEM NUMBER DESCRIPTION
SS10002-BSS ALPET® D2 SURFACE SANITIZER 5 GALLON PAIL W/ INSERT
SS20001 ALPET® D2 SECONDARY 2.5 GALLON PAIL W/ STAINLESS
STEEL MOUNTING BRACKET, DIP TUBE W/ SCREEN, ¼” I.D.
TUBE CONNECTOR & SECONDARY TAG
USP20028 SAFETY ADAPTER CAP FOR 5 GALLON PAIL
AG100 1.5 INCH DRY MODEL 20 DUAL SCALE GAUGE
AP25 PLUG 1/4 NPTM AIR FITTING - BRASS
AS1-VS 1/4-20 X 1/2 PHIL TRUSS MACH SCREW 19-8 W/516
ORANGE VIBRASEAL PATCH
B105516 BOLT-10.5 IN LONG-5/16 DIAMETER-18TPI
B5161858 HEX HEAD 5/16-18 X 5/8 IN SS
B5161812 HEX HEAD 5/16-18 X 1/2 IN SS
B5161834 HEX HEAD 5/16-18 X 3/4 IN
USP20032 SOLE BRUSH 10-1/2 X 3 IN FOR MANUAL BOOT SCRUBBER
USP20033 SIDE BRUSH 10-1/2 X 3 IN FOR MANUAL BOOT SCRUBBER
CV14M14B-L PVC CHK 426-4B4M-F 1/4 IN MNPT X 1/4 IN BARB AIR
FLOW LEFT
CV14M14B-R PVC CHK 426-4B4M-E, HAST 1/4 IN MNPT X 1/4 IN BARB
FLOW RIGHT
CV18MFSS CHECK VALVE STAINLESS STEEL 1/8 IN 1 LB SPRING MALE
TO FEMALE
DBSH DEBRIS SHIELD FOR USP20031
DBTR DEBRIS TRAY FOR USP20031
EL14M14F 1/4 FEM PIPE X 1/4 M PIPE ELBOW
FCN120 FULL CONE NOZZLE-120 DEGREES-0.26GPM-PVDF
FS-BPL FLOOR MOUNTING BRACKET FOR USE WITH BOOT
SCRUBBER
FS-FMB FLOOR MOUNT BRACKET
FS-FMP FLOOR MOUNT PLATE
FS-FRAME STAINLESS HARDWARE MOUNTING FRAME
FS-GRATE STAINLESS FOOT GRATE
FS-GUARD SS PIVOT PLATE
FS-HNDL HANDLE BAR
ITEM NUMBER DESCRIPTION
FS-HNDL-C HANDLE BAR FOR ADB0002-BS
FWLG14 .569 ID X 1.28 OD X .08 THICK FLAT WASHER SS 18-8
GR381 GROMMET-3/8 IN ID, 5/8IN OD, 3/32 IN THICK FOR 7/16 IN
DIAMETER PANEL HOLE
H14C 1/4 IN ID CLEAR POLYVINYL TUBING - AVAILABLE PER FOOT
(3/8 IN OD)
H14RP 1/4 IN OD POLYETHYLENE TUBING - RED
HBSSEL1814 304 STAINLESS ELBOW 1/8 IN NPT X 1/4 INCH HOSE BARB
LN14 1/4-20 NE NYL INS LOCKNUT 18-8 PLN
LNSS516 5/16-18 HEX NYLON INSERT LOCKNUT 18-8 PLN NE
MN186 MANIFOLD-1/8 IN NPT-6 PORTS-PVC
P18 POLY PLUG 1/8 MPT HEX HEAD
PHC14 BLACK POLY HOSE CLAMP
PSS02 PUMP-SINGLE SHOT-AIR OPERATED-0.2 OZ PER SHOT-1/4
IN PORTS
QF14P MALE CON. 1/4 IN TUBE X 1/4 IN MPT POLYPROPYLENE
QF1814 MALE CONNECTOR 1/8 IN NPT BY 1/4 IN TUBE
POLYPROPYLENE
QFEL1814 FIXED ELBOW 1/8 IN MPT X 1/4 IN TUBE - POLYPROPYLENE
R16 PB21649-N500 W/6 BAR SPRING
RMFT12 RUBBER MOLDED FEET-1/2 IN TALL
S142034 1/4-20 X 3/4 PHIL TRUSS M/S 18-8
S142058-VS 1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8 W/#516
VIBRASEAL ORANGE PATCH
SPC12 STAINLESS SPACER-1/2 IN OD x .33I N ID-7/8 IN LONG
SPG875 SPRING-0.875 OD- 0.091 302/304 SS-0.875 OVERALL
LENGTH
SS1B2WV BRASS TWO WAY AIR VALVE
SS2-H FOOTWEAR SANITIZER HOUSING
SS2-SH FOOTWEAR SANITIZER SHROUD
SSA14 SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT
TN516SS STAINLESS THUMB NUT FOR BOLT- 5/16 - 18TPI
LIT-SMARTSTEP-UM-1015.001