Beta Motorcycles RR-S 350 2019 User manual

2019 OWNERS MANUAL
350CC - 500CC
STANDARD EDITION

Thank you for choosing Beta as your next Motorcycle!
All of us at Beta USA would like to say Thank You for
your purchase and we hope you will enjoy many
years of fun and excitement with your new Beta.
Our service email line is [email protected] if you
should have any questions or concerns.
Enjoy your Beta!
Sincerely,
Tim Pilg and the entire Beta USA staff
Beta USA, Inc.
PO Box 4099
Paso Robles, CA 93447

1USA
RR-S 350-390-430-500 EFI
Thanks for you preference, and have a good time! This hand-
book contains the information you need to properly operate and
maintain your motorcycle.
The data, specifications and images shown in this manual does not constitute
an engagement on the part of BETAMOTOR S.p.A. BETAMOTOR reserves
the right to make any changes and improvements to its models at any mo-
ment and without notice.
Code 031.44.055.00.00

2
USA
IMPORTANT
We recommend you to check all the tightenings after the first one
or two hours’ ride over rough ground. Special attention should
be paid to the following parts:
%rear sprocket
%ensure that the footrests are properly fixed
%front/rear brake levers/calipers/discs
%check that the plastics are properly fastened
%engine bolts
%shock absorber bolts/swingarm
%wheel hubs/spokes
%rear frame
%pipe connections
%tensioning the chain
IMPORTANT
In the event of interventions on the vehicle, contact Betamotor
after-sales service.

CONTENTS
3USA
CONTENTS
Operating instructions............................................................................. 5
Symbols................................................................................................ 5
Riding safety .........................................................................................6
CHAPTER 1 GENERAL INFORMATION ..............................................7
Vehicle identification data .......................................................................8
Tools kit ................................................................................................ 8
Label location ...................................................................................... 10
Familiarizing with the vehicle.................................................................11
Specifications ......................................................................................12
Recommended lubricants and liquid .......................................................14
CHAPTER 2 OPERATION .................................................................. 15
Main parts ..........................................................................................16
Moto-GPS “Voyager” (Trail Tech)............................................................ 20
Checks before and after use.................................................................. 21
Running in........................................................................................... 21
Fuelling...............................................................................................22
Starting the engine...............................................................................23
Engine shut-down.................................................................................23
Vehicle preparation for use in heavy-duty conditions................................. 24
CHAPTER 3 ADJUSTMENTS..............................................................27
Key to symbols.....................................................................................28
Brakes ................................................................................................28
Clutch.................................................................................................28
Adjustment of gas clearance..................................................................29
Idle adjustment ....................................................................................29
Handlebar adjustment .......................................................................... 29
Adjusting fork ...................................................................................... 31
Shock absorber....................................................................................32
CHAPTER 4 CHECKS AND MAINTENANCE .....................................35
Engine oil............................................................................................36
Gearbox oil ........................................................................................ 38
Liquid coolant......................................................................................39
Air filter ..............................................................................................41
Spark plug ..........................................................................................43
Front brake..........................................................................................44

CONTENTS
4
USA
Rear brake ..........................................................................................47
Clutch control ......................................................................................50
Check and adjusting of steering play......................................................52
Fork....................................................................................................53
Front wheel .........................................................................................53
Tyres................................................................................................... 54
Rear suspension leverage...................................................................... 54
Chain .................................................................................................55
Headlight............................................................................................ 57
Replacing the headlight bulbs................................................................ 57
Tail light.............................................................................................. 57
Battery................................................................................................58
Fuses ..................................................................................................60
Cleaning the vehicle.............................................................................61
Electrical connector maintenance ...........................................................62
Prolonged inactivity..............................................................................64
Scheduled maintenance vehicle ............................................................65
Tightening torque overview ...................................................................67
CHAPTER 5 REMOVING AND INSTALLING SUPERSTRUCTURES ....69
Removing and installing of the saddle..................................................... 70
Removing and installing air filter cover panel...........................................71
Removing and installing of the tank ........................................................72
CHAPTER 6 TROUBLESHOOTING .................................................... 73
Troubleshooting ...................................................................................74

5USA
OPERATING INSTRUCTIONS
%The vehicle must be accompanied by: number-plate, registration document, tax
disc and insurance.
%Any modifications of the engine or other parts are punishable by severe sanctions
including the confiscation of the vehicle.
%To protect your safety and that of others, always drive carefully and with your helmet
on and always keep low beams on.
%Do not sit on the vehicle when it is on its stand.
%Do not start the engine in closed places.
WARNING
Any modifications and tampering with the vehicle during the warranty period exempt
the manufacturer from all responsibility and invalidate warranty.
SYMBOLS
SAFETY/ATTENTION
Failure to respect information marked with this symbol can entail a personal
hazard.
INTEGRITY OF THE VEHICLE
Failure to respect information marked with this symbol can entail serious damage
to the vehicle and termination of the warranty.
FLAMMABLE LIQUID HAZARD
Read the use and maintenance manual carefully.
MANDATORY TO WEAR PROTECTIVE CLOTHING
Use of the vehicle is subject to wearing specific protective clothing and safety
footwear.
PROTECTIVE GLOVES MANDATORY
To perform the operations described, it is mandatory to wear protective gloves .
FORBIDDEN TO USE NAKED FLAMES OR POSSIBLE UNCONTROLLED
IGNITION SOURCES
NO SMOKING
DO NOT USE MOBILE PHONE
CORROSIVE SUBSTANCES HAZARD
Liquids marked with this symbol are highly corrosive: handle with care
POISONING HAZARD

6
USA
RIDING SAFETY
%Observe the Highway Code.
%Always wear approved personal protective equipment.
%Always ride with the low beam on.
%Always keep the crash helmet visor clean.
%Avoid wearing garments with hanging ends.
%Do not keep sharp or brittle objects in your pockets while riding.
%Properly adjust the rearview mirrors.
%Always ride in a seated position, with both hands on the handlebars and both feet
on the footrests.
%Never ride abreast with other vehicles.
%Do not tow and avoid being towed by other vehicles.
%Always keep a safe distance from other vehicles.
%Do not start off while the vehicle is on its stand.
%Avoid swaying and wheelies as they are extremely dangerous for your own and
other people’s safety as well as for your vehicle.
%Always apply both brakes on dry roads with no gravel and sand. Using one brake
may be dangerous and cause uncontrolled skidding.
%To reduce the braking distance, always apply both brakes.
%On wet roads and in off-road riding, drive with care and at moderate speed. Take
special care in applying the brakes.

1
GENERAL INFORMATION
7USA
CHAPTER 1 GENERAL INFORMATION
CONTENTS
Vehicle identification data ....................................................................... 8
Frame identification ...........................................................................8
Engine identification ..........................................................................8
Tools kit ................................................................................................ 8
Label location ...................................................................................... 10
Familiarizing with the vehicle.................................................................11
Main parts...................................................................................... 11
Specifications ......................................................................................12
Weight........................................................................................... 12
Dimensions ..................................................................................... 12
Tyres..............................................................................................12
Capacities...................................................................................... 12
Front suspension.............................................................................. 12
Rear suspension ..............................................................................13
Front brake.....................................................................................13
Rear brake ..................................................................................... 13
Engine ...........................................................................................13
Recommended lubricants and liquid ....................................................... 14

1
GENERAL INFORMATION
8
USA
VEHICLE IDENTIFICATION
DATA
FRAME IDENTIFICATION
Frame identification data Aare stamped
on the right side of the steering head tube.
ENGINE IDENTIFICATION
Engine identification data Bare stamped
in the area shown in the figure.
TOOLS KIT
The following items are supplied as stand-
ard: operation, maintenance manual, tool
kit and the cable adapter to connect the
CAN socket to a scantool (see photo).
The hex key 1and its socket wrench (8
mm) are found inside the battery compart-
ment. Remove the seat to reach them (page
70).
A
B
1

1
GENERAL INFORMATION
9USA

1
GENERAL INFORMATION
10
USA
Label RS4T:
1 – Warnings plate
2 – Brake oil plate
3 – Technical plate and vapour recovery diagram
4 – Eco-plate
5 – Noise limit
6 – Liquid level check
1
4
3
2
LABEL LOCATION
2
This BETA exhaust system 2204185 meets U.S.EPA
QRLVHHPLVVLRQUHTXLUHPHQWVRIG%DIRUPRGHOVSHFL¿F
code Beta 3867700497, 3867710497, 3867660497,
3867670497 and 3867680497
Installation of this exhaust system on motorcycles not
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spark arrester-Screen type ARROW screen type 5205007
5
6

1
GENERAL INFORMATION
11 USA
FAMILIARIZING WITH THE VEHICLE
MAIN PARTS
1 - Fuel tank
2 - Tank cap
3 - Silencer
4 - Rear shock absorber
5 - Headlight
6 - Rear light
7 - Side stand
8 - Fork
9 - Rider’s footrests
10 - Lower bumper
(Bumper kit)
11 - Saddle
12 - Engine
13 - Front mudguard
14 - Number-plate holder
15 - Kick-start
16 - Gear lever
17 -
Rear brake lever
18 - Front brake lever
19 - Clutch lever
20 - Throttle
21 - Fork covers
22 - Rear mudguard
23 - Cover air filter
24 - Front indicators
25 - Rear indicators
5
8
21
11
19
14
12
9
4
6
3
17
15
10
13
16
18
20
7
9
21
22
23
24
25

1
GENERAL INFORMATION
12
USA
SPECIFICATIONS
WEIGHT
Weight in running order with full fuel and optional
Version Total [kg] Front [kg] Rear [kg]
RR-S 350 - 390 126,5 61,8 64,7
RR-S 430 - 500 127,5 62 66,5
DIMENSIONS
maximum length (with plate holder) .............................................. 2270 mm
maximum width ........................................................................... 807 mm
overall height ............................................................................ 1270 mm
wheelbase................................................................................. 1490 mm
saddle height............................................................................... 940 mm
ground clearance......................................................................... 320 mm
footrest height.............................................................................. 413 mm
TYRES
Dimensions Pressure [Bar]
Front tyre Rear tyre Front tyre Rear tyre
90/90-21 140/80-18 1,5 (road use) 1,8 (road use)
1 (off-road use) 1 (off-road use)
front rim........................................................................ 21x1,6 - 36 holes
rear rim ...................................................................... 18x2,15 - 36 holes
CAPACITIES
fuel tank..........................................................................................8 liter
including reserve..............................................................................2 liter
coolant circuit...............................................................................1,3 liter
engine oil.................................. 750 ml following normal maintenance work
.................................................800 ml following a complete engine review
gear oil..................................... 750 ml following normal maintenance work
.................................................800 ml following a complete engine review
FRONT SUSPENSION
Hydraulic upside-down fork (shafts Ø48 mm) with open cartridge
Spring ............................................................................................ K 4,8
Oil type ......................................................... MOTUL FACTORY LINE 5WT
Oil quantity .................................................................................... 510 g
Compression clicks (from completely closed)............................................ 12
Rebound clicks (from completely closed).................................................. 12
Sping preload clicks (from completely open)..............................................0

1
GENERAL INFORMATION
13 USA
REAR SUSPENSION
Single shock absorber with compound lever
Spring ............................................................................................ K 5,4
Static sag load (see page 33).......................................................... 35 mm
Compression clicks, high speeds (from completely closed)......................... 20
Compression clicks, low speeds (from completely closed)..........................22
Rebound clicks (from completely closed).................................................. 15
Rear wheel travel ......................................................................... 290 mm
FRONT BRAKE
Ø 260 mm disc and dual-piston floating caliper
REAR BRAKE
Ø240 mm disc and single-piston floating caliper
ENGINE
Version RR-S 350 RR-S 390 RR-S 430 RR-S 500
Type Single-cylinder, 4-stroke
Bore x stroke [mm] 88x57,4 88x63,4 95x60,8 100x60,8
Displacement [cm³] 349,1 386 431 478
Compression ratio 13,19:1 12,5:1 12,3:1 11,9:1
Fuel system....................................................................electronic injection
Cooling system ......................................... forced liquid circulation by pump
Spark plug .................................................................... NGK LKAR 8A - 9
Clutch..................................................................................wet, multidisc
Transmission.................................................. 6-speed with front claw clutch
Version RR-S 430 RR-S 430 RR-S 430 RR-S 500
Primary drive 28/76 28/76 31/72 31/72
Gear ratio 1st gear 12/31 12/31 12/31 12/31
Gear ratio 2nd gear 15/28 15/28 15/28 15/28
Gear ratio 3rd gear 19/28 19/28 19/28 19/28
Gear ratio 4th gear 20/24 20/24 20/24 20/24
Gear ratio 5th gear 27/27 27/27 27/27 27/27
Gear ratio 6th gear 28/24 28/24 28/24 28/24
Final drive 15/48 15/48 15/48 15/48
Starting.................................................electric starter (Kick-starter optional)

1
GENERAL INFORMATION
14
USA
RECOMMENDED LUBRICANTS AND LIQUID
To maximize the vehicle’s performance and ensure many years of trouble-free opera-
tion, we recommend using the following products:
PRODUCT TYPE SPECIFICATIONS
ENGINE OIL MOTUL 7100 10W40
GEAR AND CLUTCH OIL MOTUL TRASOIL EXPERT 10W40
BRAKE OIL MOTUL RBF 600
CLUTCH ACTUATOR OIL MOTUL RBF 600
FORK OIL MOTUL FACTORY LINE 5WT
TIE ROD GREASE MOTUL TECH 300
LIQUID COOLANT MOTUL MOTOCOOL EXPERT
AIR FILTER OIL MOTUL AIR FILTER OIL
Note:
It is essential that all renewals should be performed with the products listed in the
table above.

2
OPERATION
15 USA
CHAPTER 2 OPERATION
CONTENTS
Main parts ..........................................................................................16
Lights and key-switch........................................................................ 16
Clutch lever ....................................................................................17
LH switch........................................................................................ 17
RH switch .......................................................................................17
Front brake lever and gas control ......................................................18
Gear change lever...........................................................................18
Brake pedal.................................................................................... 18
Kickstart .........................................................................................18
Side stand ......................................................................................19
Steering lock................................................................................... 19
Moto-GPS “Voyager” (Trail Tech)............................................................ 20
Removing the lithium battery ............................................................. 20
Checks before and after use.................................................................. 21
Running in........................................................................................... 21
Fuelling...............................................................................................22
Starting the engine...............................................................................23
Engine shut-down.................................................................................23
Vehicle preparation for use in heavy-duty conditions................................. 24

2
OPERATION
16
USA
MAIN PARTS
LIGHTS AND KEY-SWITCH
Keyswitch
The vehicle is supplied with two keys (one key and its spare), for the ignition switch.
- Turn the key to to start up the engine.
- Turn the key to to switch off the engine.
CAUTION:
Before start the engine, make sure the switch is on
Control lights
On the left side of MOTO – GPS there are:
: blinker.
: high beam. Indicator glows when the high beam light is switch on
: Fuel reserve. Indicator glows when the fuel reaches reserve level (page 22).
Refuel as soon as possible.
On the right side of MOTO – GPS there is one control light:
FI : Injection light. Indicates a fault in the injection system. Contact as soon as
possible an authorized Betamotor.

2
OPERATION
17 USA
A
LH SWITCH
The dip and service switch is located on
the left side of the handlebar and is com-
posed as follows:
1- Horn button;
2- Dip switch:
high beam on;
low beam on;
3- Flasher button;
4- Turn signal light switch: shifting lever
left or right activates the left or right
indicators. When released, the lever
returns to the central position. Press it
to turn the indicators off.
1
2
3
4
RH SWITCH
Starter button 1is located on the right-hand
side of the handlebars and operate the
electri engine starter. Push the button until
the engine starts.
Do not press the button 1while the engine
is running.
While button 2turns off the engine.
CLUTCH LEVER
Clutch lever Ais fitted to the left-hand side
of the handlebars.
2
1

2
OPERATION
18
USA
FRONT BRAKE LEVER AND GAS
CONTROL
The front brake lever Aand the gas throt-
tle Bare located on the right side of the
handlebar.
GEAR CHANGE LEVER
Gear change lever is fitted to the left side
of the engine.
The positions corresponding to the different
gears are shown in the figure.
BRAKE PEDAL
Brake pedal is located in front of the right-
hand footrest.
KICKSTART
The kick-starter pedal is located on the
right side of the engine. The upper part
is rotatable. To start, depress the kick-
starter outward and with a quick movement
downward.
The pedal will automatically return up-
wards. After starting, manually fold the
pedal in the rest position.
A
B
1
2
3
456
N