BETTCHER INDUSTRIES Whizard AirMax MACH 3 Datasheet

Operating Instructions & Parts List for
Manual # 188000
Issued : September 1, 2009
TMC #754
For Assistance, Write:
BETTCHER INDUSTRIES INC.
P.O. Box 336
Vermilion, Ohio 44089-0336
U.S.A.
Phone: [phone]
Phone: [phone]
Fax: [phone]
www.bettcher.com

Information in this document is subject to change without notice.
No part of this document may be reproduced or transmitted in any form or any means, electronic
or mechanical, for any purpose, without the express written permission of Bettcher Industries Inc.
Written permission to reproduce in whole or part is herewith granted to the legal owners of the
Whizard® AirMax MACH 3 with which these Operating Instructions have been supplied.
Operating Instructions in other languages are available on request. Additional copies of Operating
Instructions are available by calling or writing your Regional Manager, or by contacting:
BETTCHER INDUSTRIES, INC.
P.O. Box 336
Vermilion, Ohio 44089-0336
U.S.A.
Telephone : [phone]
(In The U.S.A.) : 800/321-8763
Fax : [phone]
www.bettcher.com
The Information Provided In These Operating Instructions Is Important To Your
Health, Comfort And Safety.
For Safe And Proper Operation, Read This Entire Manual Before Using This
Equipment.
Copyright 2009 By Bettcher Industries, Inc.
All Rights Reserved.
Original Instructions
Page i

Table of Contents
Section 1……………Safety and Ergonomics
Section 2……………Designated Use
Section 3……………Unpacking and Installation
Section 4……………Instructions for Operation
Section 5……………Maintenance
Section 6……………Cleaning
Section 7……………Service Parts
Section 8……………Contact and Document Information

Safety and Ergonomics
Manual No. 188000
September 1, 2009
Safety and Ergonomics
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
1-1
Section1
Safety and
Ergonomics
CONTENTS OF THIS SECTION
Safety Recommendations and Warnings ............................................................................... 1-2
Safety Features...................................................................................................................... 1-6
Ergonomic Features............................................................................................................... 1-6
Additional Features................................................................................................................. 1-6
NOTICE
The manufacturer assumes no liability for any unauthorized
changes in operating procedures or for unauthorized changes or
modifications made to the design of the machine or any factory-
installed safety equipment, whether these changes are made by
the owner of this equipment, by his employees, or by service
providers not previously approved by Bettcher Industries, Inc.

Safety and Ergonomics
1-2
Safety and Ergonomics
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Safety Recommendations and Warnings
Whizard®AirMax MACH 3 Trimmers are used for removal of fat and tissue, the recovery of
lean meat from bone, and as a universal cutting tool in industry. Any use in applications other
than those for which the Whizard®trimmer was designed and built may result in serious injuries.
W A R N I N G
THE MANUFACTURER ASSUMES NO LIABILTY FOR ANY
UNAUTHORIZED DESIGN CHANGES, MODIFICATION,
OR USE OF PARTS NOT SUPPLIED BY THE MANUFACTURER
OR
THE USE OF PARTS NOT DESIGNED FOR USE ON THAT
SPECIFIC MODEL, INCLUDING CHANGES IN OPERATING
PROCEDURES MADE BY THE OWNER OR ANY OF HIS
PERSONNEL.
THE USE OF PARTS OTHER THAN THOSE LISTED IN THE
PARTS LIST FOR THE SPECIFIC MODEL MAY CAUSE BLADE
LOCK-UP RESULTING IN AN UNSAFE OPERATING
CONDITION.
W A R N I N G
SHARP BLADE MAY CAUSE INJURY !

Safety and Ergonomics
Manual No. 188000
September 1, 2009
Safety and Ergonomics
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
1-3
Safety Recommendations and Warnings (Continued)
Whizard®AirMax MACH 3 Trimmers have been designed to obtain the highest possible degree
of safety. The trimmer contains a sharp knife blade. Handle this equipment with caution, as you
would any sharp object. In particular, read and apply the following safety recommendations:
Warnings identify conditions that can cause serious bodily injury to the user.
Cautions identify conditions that are important to the operation, care and maintenance of the
machine.
W A R N I N G
SHARP BLADES MAY CAUSE CUT INJURY!
FOR PROPER PROTECTION OF HANDS, A PROTECTIVE
GLOVE SHOULD BE USED WHEN OPERATING THIS
EQUIPMENT AND DURING THE HANDLING OF THE BLADES.
METAL MESH GLOVES ARE RECOMMENDED FOR THE “NON-
KNIFE” HAND.
W A R N I N G
KEEP HANDS AWAY FROM MOVING BLADES!
W A R N I N G
IF AT ANY TIME THIS MACHINE DOES NOT APPEAR TO
OPERATE NORMALLY OR EXHIBITS A MARKED CHANGE IN
PERFORMANCE, IT SHOULD BE IMMEDIATELY SHUT DOWN,
DISCONNECTED FROM THE AIR SUPPLY, AND TAGGED AS
“UNSAFE” UNTIL SUCH TIME AS PROPER REPAIRS ARE
MADE AND THE MACHINE AGAIN OPERATES NORMALLY.

Safety and Ergonomics
1-4
Safety and Ergonomics
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Safety Recommendations and Warnings (Continued)
W A R N I N G
HEARING LOSS MAY OCCUR!
ALWAYS OPERATE WITH HOSE AND MUFFLER ATTACHED.
W A R N I N G
SHARP BLADE MAY CAUSE INJURY!
ALWAYS DISCONNECT AIR SUPPLY PRIOR TO
SERVICING UNIT.
W A R N I N G
LONG OR REPEATED USE OF VARIOUS POWER TOOLS
VIBRATING EXCESSIVELY IS SUSPECTED OF CONTRIBUTING
TO CERTAIN HAND, WRIST OR FOREARM DISORDERS IN
SUSCEPTIBLE INDIVIDUALS. IF EXCESSIVE VIBRATION
OCCURS, IT IS AN INDICATION THAT THERE ARE WORN
PARTS THAT NEED REPLACEMENT.

Safety and Ergonomics
Manual No. 188000
September 1, 2009
Safety and Ergonomics
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
1-5
Safety Recommendations and Warnings (Continued)
W A R N I N G
IF YOUR TRIMMER DEVELOPS UNUSUAL VIBRATION, DO NOT
CONTINUE TO USE IT WITHOUT FIRST UNDERTAKING
CORRECTIVE ACTION AS OUTLINED IN THE FAULT AND
DETECTION SECTION OF THIS OPERATING INSTRUCTION.
C A U T I O N
USE ONLY REPLACEMENT PARTS MANUFACTURED BY
BETTCHER INDUSTRIES, INC.
USE OF SUBSTITUTE PARTS WILL VOID THE
WARRANTY AND MAY CAUSE INJURY TO OPERATORS AND DAMAGE TO
EQUIPMENT.

Safety and Ergonomics
1-6
Safety and Ergonomics
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Safety Features
Two-handed start-up prevents the tool from being started accidentally.
The air supply is disconnected from the motor when the run lever is released.
Ergonomic Features
Right and Left-Handed –The Whizard®AirMax MACH 3 Trimmers have been
manufactured in both right and left-handed configurations.
Optional Thumb Support - A thumb support is available to ensure a proper and comfortable
fit while providing added control and stability of the tool during use.
Additional Features
The hose assembly swivels for easier trimmer rotation and operator comfort.
The hose is ten feet (3.05 m) long to allow for greater operator mobility.

Designated Use
Manual No. 188000
September 1, 2009
Designated Use
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
2-1
Section2
Designated Use
CONTENTS OF THIS SECTION
Recommended Operation ................................................................................................................... 2-2
Model 350 / 360 ................................................................................................................. 2-2
Model 620 .......................................................................................................................... 2-2
Model 625 .......................................................................................................................... 2-3
Model 500 .......................................................................................................................... 2-3
Model 505 .......................................................................................................................... 2-3
Model 750 .......................................................................................................................... 2-3
Model 850 / 1850 ............................................................................................................... 2-4
Model 880-B / 1880 with Adjustable Depth Gauge............................................................. 2-4
Model 880-S with Adjustable Depth Gauge........................................................................ 2-4
Model 1000 ........................................................................................................................ 2-5
Model 1300 ........................................................................................................................ 2-5
Model 1400 with Adjustable Depth Gauge......................................................................... 2-5
Model 1500 with Adjustable Depth Gauge......................................................................... 2-6
Model TRIMVAC® 18AMX................................................................................................. 2-6
Model TRIMVAC®45AMX.................................................................................................. 2-6

Designated Use
2-2
Designated Use
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Recommended Operation
Whizard® AirMax MACH 3 Trimmers are made for several recommended operations. Assure
that you are using the correct tool for your specific application. The following recommendation
list is not intended to be a total and comprehensive listing, but is offered as a guide. Additional
applications are possible.
Model 350 / 360
BEEF
PORK
POULTRY
Cartilage Removal
Liver Spotting
Bone Trimming
Strip Intestine
Button Bones
Bone Trimming
Spotting Livers / Removing
Gall Sacks
Turkey Breast
Turkey Necks
Chicken Backs
Turkey Thighs
Turkey Cage
Oil Sacks
Model 620
BEEF KILL/OFFAL
POULTRY
PORK KILL/OFFAL
Removing Lean from
Heads
De-Veining Livers
Removing Lean from Turkey
Carcasses
Removing Lean from Turkey
Necks
Removing Oil Sacks
Removing Eyelids
Cleaning Stick Wounds
Removing Eardrums
Removing Lean from Heads
Spotting Livers / Removing
Gall Sacks
BEEF BONING / FABRICATION
PORK CUT
Removing Lean from Bones, Especially:
- Neck Bones - Atlas Bones
- Chine Bones from Strips or Rib Eyes
- Pelvic Bones / Aitch Bones
- Rib Cages
- Blade Bones
- Strip Bones
- Feather Bones
Trimming Neck Bones
Removing Lean from Bones
Removing Tails

Designated Use
Manual No. 188000
September 1, 2009
Designated Use
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
2-3
Recommended Operation (Continued)
Model 625
BEEF
POULTRY
PORK
Upgrading Retrim
Fat Trimming of Turkey
Thighs
Trimming of Turkey Skins
Fat Trimming of Pork Loins
Upgrading Retrim
Model 500
POULTRY
PORK KILL
PORK CUT
Turkey Thigh Knuckles
Trim Pork Snouts
Trim Pork Trachea
Trim Pork Heads
Remove Lean from Neck
Bones of Heavy Hogs
Remove Tails from Heavy
Hogs
Removing 99% Picnic Muscle
from Bellies
Removing Pork Tenderloins
INDUSTRIAL
Foam Industry
Model 505
POULTRY
Turkey Thigh Trim
BEEF BONING/FABRICATION
Removing Lean from Fat Generated in Fabrication
Model 750
PORK CUT
PORK KILL
FOAM INDUSTRY
Remove Diaphragm Lean
Removal of Picnic Hearts
Remove Cheek Meat
Remove Blood Clots from
Jowls
Remove Defects
Flash Trimming

Designated Use
2-4
Designated Use
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Recommended Operation (Continued)
Model 850 / 1850
PORK KILL
HAM PROCESSING
BEEF
Removing Leaf Lard
External Ham Defatting
Internal Ham Defatting
Defat Pork Loins
Remove Oyster Meat
Recover Lean from Fat
Trim Lean from Rib Caps
Trim Beef Tripe
POULTRY
Defatting Turkey Skins
Defatting Turkey Thighs
Model 880-B / 1880 with Adjustable Depth Gauge
BEEF BONING/FABRICATING
Removing Dirt and Hair
- Slaughter Floor
- Prior to Loading
- Upon Receiving
- Prior to Fabrication
Final Trim on Primal Fat Shaping
Model 880-S with Adjustable Depth Gauge
PORK
POULTRY
BEEF
Remove Skin or Hair
Patches
Trimming Pork Loins and
Canadian Backs
Internal and External
Defatting of Hams
Defatting Turkey Thighs
Removing Membranes and
Light Fat Covering from Top
Rounds, Bottom Rounds,
Briskets and Cube Steak
Material

Designated Use
Manual No. 188000
September 1, 2009
Designated Use
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
2-5
Recommended Operation (Continued)
Model 1000
PORK CUT
BEEF SLAUGHTER
Defat Hams, Picnics and Butts
Removing Lean from:
- Picnic Face
- Fat Backs
- Clear Plates
- Bootjack
Jowls Shoulder End of Belly
Belly (Wire Muscle –Pickle Pocket)
Plate Trim
Defatting Hot Beef Externally & Internally
Kidney Fat, Heart Fat, Pelvic Fat & Cod Fat
Model 1300
BEEF KILL
BEEF BONING / FABRICATION
HAM BONING
Pizzle Cord Removal
Removing External Fat
Primal Fat Shaping :
- Strips
- Sirloin Butts
- Ribs
Defat Navels (Pastrami)
External Defat of Hams
External Defat of Pork
Shoulders
Model 1400 with Adjustable Depth Gauge
PORK PROCESSING
BEEF PROCESSING
Defatting
- Whole Hams
- Shoulders
- Canadian Backs
Removing Beater Marks
Scraping Leaf Lard
Carcass Hair & Dirt Removal
Defatting
- New York Strips & Sirloin Butts
- Rounds and Ribeyes

Designated Use
2-6
Designated Use
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Recommended Operation (Continued)
Model 1500 with Adjustable Depth Gauge
PORK PROCESSING
BEEF SLAUGHTER
Removing Skin Patches from Bellies
Defatting
- Whole Hams
- Pork Loins
Defatting Hot Beef Externally
Hair and Dirt Removal
Model TRIMVAC® 18AMX
BEEF and PORK SLAUGHTER
Removal of Spinal Column
Model TRIMVAC®45AMX
BEEF and PORK SLAUGHTER
Internal Defatting
Salmon and Whitefish Processing
Frame Scraping
Cheese Processing
Remove Mold

Unpacking and Installation
Manual No. 188000
September 1, 2009
Unpacking and Installation
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
3-1
Section3
Unpacking and
Installation
CONTENTS OF THIS SECTION
Safety First ............................................................................................................................. 3-2
Included with your Machine –(Small Whizard®AirMax MACH 3 Tools)................................. 3-2
Models: 350, 360, 620, 625, 500, 505............................................................................... 3-2
Included With Your Machine –(Large Whizard® AirMax MACH 3 Tools) ............................... 3-3
Models: 750, 850, 880-B, 880-S, 1850, 1880, 1000, 1300, 1400, 1500............................ 3-3
Included With Your Machine –(TRIMVAC® Tools)................................................................. 3-4
Installation .............................................................................................................................. 3-6

Unpacking and Installation
3-2
Unpacking and Installation
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Safety First
W A R N I N G
SHARP BLADES MAY CAUSE CUT INJURY!
UNPACK THE WHIZARD TRIMMER CAREFULLY.
Included with your Machine –(Small Whizard®AirMax MACH 3
Tools)
Models: 350, 360, 620, 625, 500, 505
Part
Number
Description
173226
Filter Regulator Lubricator (FRL) Kit
100655
Special Stone
100641
Special Steel
103603
Pint of Oil
113326
Planetary Gear Grease Gun (Needle-Nose)
184134
Spanner Wrench
184128
Hex Wrench
184282
4 oz. Tube of Max-Z-Lube
And one of the following:
143631
14 oz. Cartridge of Special Whizard® Grease
100608
8 oz. Tube of Special Whizard® Grease

Unpacking and Installation
Manual No. 188000
September 1, 2009
Unpacking and Installation
Whizard® AirMax MACH 3 Operating Instructions and Parts
List
3-3
Included With Your Machine –(Large Whizard® AirMax MACH 3
Tools)
Models: 750, 850, 880-B, 880-S, 1850, 1880, 1000, 1300, 1400, 1500
Part
Number
Description
173226
Filter Regulator Lubricator (FRL) Kit
100660
Special Stone
100642
Special Steel
103603
Pint of Oil
113326
Planetary Gear Grease Gun (Needle-Nose)
184134
Spanner Wrench
184128
Hex Wrench
184282
4 oz. Tube of Max-Z-Lube
And one of the following:
143631
14 oz. Cartridge of Special Whizard® Grease
100608
8 oz. Tube of Special Whizard® Grease

Unpacking and Installation
3-4
Unpacking and Installation
Whizard® AirMax MACH 3 Operating Instructions and
Parts List
Manual No. 188000
September 1, 2009
Included With Your Machine –(TRIMVAC® Tools)
Models: TRIMVAC®18AMX and TRIMVAC®45AMX
Part
Number
Description
113326
Planetary Gear Grease Gun (Needle-Nose)
184134
Spanner Wrench
184128
Hex Wrench
184325
Hex Wrench –3/32”
184437
Hex Wrench –9/64”
184282
4 oz. Tube of Max-Z-Lube