BETTCHER INDUSTRIES Whizard Quantum Series Datasheet

Operating Instructions & Parts List for the
Manual# 101300
Issued: April 16, 2013
TMC# 821
For Assistance:
e-mail: [email protected]
BETTCHER INDUSTRIES INC.
6801 State Route 60
Birmingham, OH 44889
U.S.A.
Phone: [phone]
Phone: [phone]
Fax: [phone]
www.bettcher.com/quantum
COMPANY CONFIDENTIAL

Page i
Information in this document is subject to change without notice.
No part of this document may be reproduced or transmitted in any form or any means, electronic
or mechanical, for any purpose, without the express written permission of Bettcher Industries Inc.
Written permission to reproduce in whole or part is herewith granted to the legal owners of the
Whizard Quantum®Trimmers with which these Operating Instructions have been supplied.
Operating Instructions in other languages are available on request. Additional copies of
Operating Instructions are available by calling or writing your Regional Manager, or by
contacting:
BETTCHER INDUSTRIES, INC.
6801 State Route 60
Birmingham, OH 44889
U.S.A.Telephone: [phone]
(In The U.S.A.): 800/321-8763
Fax: [phone]
http://www.bettcher.com
Copyright © 2013 By Bettcher Industries, Inc.
All Rights Reserved.
Original Instructions
The Information Provided In These Operating Instructions Is
Important To Your Health, Comfort And Safety.
For Safe And Proper Operation, Read This Entire Manual
Before Using This Equipment.
COMPANY CONFIDENTIAL

Table of Contents
Section 1...............Safety
Section 2...............Designated Use
Section 3...............Installation
Section 4...............Instructions for Operation
Section 5...............Maintenance
Section 6...............Cleaning
Section 7...............Service Parts
Section 8...............Contact and Document Information
COMPANY CONFIDENTIAL

COMPANY CONFIDENTIAL

Safety
Manual No. 101300 Safety 1-1
January 16, 2015 Operating Instructions and Parts List for the Whizard Quantum®Trimmer
Section 1 Safety
CONTENTS OF THIS SECTION
Signal Words & Signal Word Panels .......................................................................................1-2
Safety Symbols .......................................................................................................................1-3
Safety Recommendations and Warnings ................................................................................1-4
Safety Features .......................................................................................................................1-6
Ergonomic Features ................................................................................................................1-6
Noise and Vibration Levels ......................................................................................................1-6
WARNING
The information provided in these operating instructions is important to
your health, comfort and safety. For safe and proper operation, read this
entire manual before using this equipment.
Please read and save these instructions. Read carefully before
attempting to assemble, install, operate or maintain this product. Protect
yourself, others and equipment by observing all safety information.
Failure to comply with instructions could result in personal injury and/or
damage to the equipment. Any use in applications other than those for
which the equipment was designed and built may result in equipment
damage and/or serious injuries.
Retain this manual for future reference. Be thoroughly familiar with the
controls and proper use of this equipment.
The manufacturer assumes no liability for any unauthorized changes in
operating procedures or for unauthorized changes or modifications made
to the design of the machine or any factory-installed safety equipment,
whether these changes are made by the owner of this equipment, by his
employees, or by service providers not previously approved by Bettcher
Industries, Inc.
COMPANY CONFIDENTIAL

Safety
1-2 Safety Manual No. 101300
Operating Instructions and Parts List for the Whizard Quantum®Trimmer January 16, 2015
SIGNAL WORDS & SIGNAL WORD PANELS
The signal word definitions provided, comply with the American National Standard for Product Safety
Information in Product Manuals, Instructions, and Other Collateral Materials (ANSI Z535.6-2011).
This technical manual is printed in black and white.
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or
serious injury.
(The signal word Danger is in white letters on a safety red background)
WARNING
Indicates a hazardous situation that, if not avoided, could result in death
or serious injury.
(The signal word WARNING is in black letters on a safety orange
background)
CAUTION
Indicates a hazardous situation that, if not avoided, could result in minor
or moderate injury.
(The signal word CAUTION is in black letters on a safety yellow
background)
NOTICE
Indicates information considered important, but not hazard-related (e.g.
messages relating to property damage).
(The signal word NOTICE is in italicized, white letters on a safety blue
background)
COMPANY CONFIDENTIAL

Safety
Manual No. 101300 Safety 1-3
January 16, 2015 Operating Instructions and Parts List for the Whizard Quantum®Trimmer
SAFETY SYMBOLS
Symbols are harmonized with ANSI Z535.4 and ISO 3864-2 standards. Warning symbols are presented on a
safety yellow background. Mandatory action symbols are presented on a safety blue background.
This technical manual is printed in black and white.
The safety alert symbol indicates a potential personal injury hazard. It is
not used for messages related to property damage. The safety alert
symbol may be used alone or in conjunction with a signal word in a
signal word panel
Danger of electrical shock
Blade hazard, keep hands clear
Read operator's manual
Protective safety gloves must be worn
COMPANY CONFIDENTIAL

Safety
1-4 Safety Manual No. 101300
Operating Instructions and Parts List for the Whizard Quantum®Trimmer January 16, 2015
SAFETY RECOMMENDATIONS AND WARNINGS
WARNING
The manufacturer assumes no liability for any unauthorized changes in
operating procedures or for unauthorized changes or modifications made
to the design of the machine or any factory-installed safety equipment,
whether these changes are made by the owner of this equipment, by his
employees, or by service providers not previously approved by Bettcher
Industries, Inc.
Use only replacement parts manufactured by Bettcher Industries, Inc.
Use of substitute parts will void the warranty and may cause injury to
operators and damage to equipment.
The use of parts other than those listed in the parts list for the specific
model may cause blade lock-up, resulting in an unsafe operating
condition.
WARNING
Sharp blades may cause cut injury!
For proper protection of hands, a protective glove should be used when
operating this equipment and during the handling of blades. Metal mesh
gloves are recommended for the free hand.
Keep hands away from moving blade.
WARNING
To avoid personal injury, always disconnect the power cord before
performing any adjustments, disassembly/assembly, troubleshooting or
cleaning.
All electrical repairs should be completed by a qualified electrician or
approved service provider.
Always turn off the Whizard Quantum®Drive Unit and place the
handpiece in the hanger bracket. Never lay the handpiece down on the
workstation or let it hang free by the Whizard Quantum®Driveline. Never
place the handpiece in the hanger while the blade is still revolving.
Always disconnect the power and remove the tool from the driveline prior
to servicing.
COMPANY CONFIDENTIAL

Safety
Manual No. 101300 Safety 1-5
January 16, 2015 Operating Instructions and Parts List for the Whizard Quantum®Trimmer
SAFETY RECOMMENDATIONS AND WARNINGS (CONTINUED)
WARNING
If at any time this machine does not appear to operate normally or
exhibits a marked change in performance, it should be immediately shut
down, unplugged, and tagged as “UNSAFE” until such time as proper
repairs are made and the machine again operates normally.
WARNING
Avoid use of this machine in standing water.
WARNING
Long or repeated use of various power tools vibrating excessively is
suspected of contributing to certain hand, wrist or forearm disorders in
susceptible individuals. If excessive vibration occurs, it is an indication
that there are worn parts that need replacement.
If your Whizard Quantum®Trimmer develops unusual vibration,
do not continue to use it without first undertaking corrective action as
outlined in the troubleshooting guide in this operating instruction.
COMPANY CONFIDENTIAL

Safety
1-6 Safety Manual No. 101300
Operating Instructions and Parts List for the Whizard Quantum®Trimmer January 16, 2015
SAFETY FEATURES
All Whizard Quantum®tools have been designed for use with an optional disconnect which will
stop blade rotation when the trigger/lever is released. This trigger/lever has been designed in
such a way that minimal grip force is required for operation, using three fingers.
ERGONOMIC FEATURES
Small, Medium, and Large Handle sizes are available to help improve the operator's grip and
comfort. Fitting the correct size handle to the worker's hand is a very important step. Whizard
Quantum®tools can be configured in both right and left handed configurations.
Optional Thumb Support - An adjustable thumb support is available to ensure a proper and
comfortable fit while providing added control and stability of the tool during use.
Whizard®Micro- Break Hand Strap - This strap has been designed to allow the user to relax the
fingers between work cycles while maintaining control of the trimmer. This is beneficial to the
operator to reduce exposure to mechanical stresses.
NOISE AND VIBRATION LEVELS
Forces applied by the worker are greatly reduced via the drive motor and limited to guiding the
rotating knife blade.
The noise emission value is less than 70 dB(A)
Vibration of the handpiece is less than 1 m/sec2
No negative side effects have been reported
COMPANY CONFIDENTIAL

Designated Use
Manual No. 101300 Designated Use 2-1
January 16, 2015 Operating Instructions and Parts List the Whizard Quantum®Trimmer
Section 2 Designated Use
CONTENTS OF THIS SECTION
Designated Use .......................................................................................................................2-2
Machine Specifications ............................................................................................................2-2
Recommended Operation .......................................................................................................2-3
Function ..................................................................................................................................2-8
WARNING
The manufacturer assumes no liability for any unauthorized changes in
operating procedures or for unauthorized changes or modifications made
to the design of the machine or any factory-installed safety equipment,
whether these changes are made by the owner of this equipment, by his
employees, or by service providers not previously approved by Bettcher
Industries, Inc.
Use only replacement parts manufactured by Bettcher Industries, Inc.
Use of substitute parts will void the warranty and may cause injury to
operators and damage to equipment.
The use of parts other than those listed in the parts list for the specific
model may cause blade lock-up, resulting in an unsafe operating
condition.
COMPANY CONFIDENTIAL

Designated Use
2-2 Designated Use Manual No. 101300
Operating Instructions and Parts List the Whizard Quantum®Trimmer January 16, 2015
DESIGNATED USE
The Whizard Quantum®Trimmers are specifically designed for use with the Whizard Quantum®Drive
Unit. They are used for removal of fat and tissue, the recovery of lean meat from fat and as a universal
cutting tool in the meat industry. WARNING! Any use in applications other than those for which the
Whizard Quantum®Trimmer was designed and built may result in serious injuries.
MACHINE SPECIFICATIONS
Bettcher Quantum®Trimmers are highly effective for use in the meat industry, designed with the highest
possible standards for safety, ergonomics and production. These versatile machines, with their carefully
engineered and durable cutting edge, bring uniformity and consistent yield control to all operations. This
Operating Instruction covers the following models:
.
MODEL USE
Q350 Bone Trimmer
Q360 Bone Trimmer
Q440 Bone Trimmer
Q500 Bone Trimmer
Q505A Bone Trimmer
Q505 Defatting Machine
Q620 Bone Trimmer
Q620A Bone Trimmer
Q625 Defatting Machine
Q750 Bone Trimmer
Q850 Defatting Machine
Q880 (B & S) Primal Fat Shaper
Q1850 Defatting Machine
Q1880 Primal Fat Shaper
Q1000 Defatting Machine
Q1300 Primal Fat Shaper
Q1400 Ham Finisher
Q1500 Skinning Machine
COMPANY CONFIDENTIAL

Designated Use
Manual No. 101300 Designated Use 2-3
January 16, 2015 Operating Instructions and Parts List the Whizard Quantum®Trimmer
RECOMMENDED OPERATION
Whizard Quantum®Trimmers are made for several recommended operations. Ensure that you are using
the correct tool for your specific application. The following recommendation list is not intended to be a
total and comprehensive listing, but is offered as a guide. Additional applications are possible.
Model Q350 / Q360
Model Q440
Model Q500 / Q500A
Model Q505
BEEF KILL / OFFAL POULTRY PORK KILL / OFFAL
Cartilage removal
Liver spotting
Bone trimming
Strip intestine
Turkey: breast, necks, thighs,
cage
Chicken backs
Oil sacks
Button bones
Bone trimming
Spotting livers / Removing gall sacks
POULTRY
Chicken wing drop
Chicken thigh deboning
Turkey thigh/knuckle deboning
POULTRY PORK KILL PORK CUT
Turkey thigh knuckles
INDUSTRIAL
Foam Industry
Trim pork snouts
Trim port trachea
Trim pork heads
Remove lean from neck bones
of heavy hogs
Remove tails from heavy hogs
Removing 99% picnic muscle
from bellies
Removing pork tenderloins
POULTRY BEEF BONING/FABRICATION
Turkey thigh trim Removing lean from fat generated in fabrication
COMPANY CONFIDENTIAL

Designated Use
2-4 Designated Use Manual No. 101300
Operating Instructions and Parts List the Whizard Quantum®Trimmer January 16, 2015
RECOMMENDED OPERATION (CONTINUED)
Model Q620 / Q620A
Model Q625
BEEF KILL / OFFAL POULTRY PORK KILL / OFFAL
Removing lean from heads
De-veining livers
Removing lean from turkey
carcasses
Removing lean from turkey
necks
Removing oil sacks
Removing eyelids
Cleaning stick wounds
Removing eardrums
Removing lean from heads
Spotting livers / removing gall
sacks
BEEF BONING / FABRICATION PORK CUT
Removing lean from bones, especially:
Neck bones - atlas bones
Chine bones from strips or rib eyes
Pelvic bones / aitch bones
Rib cages
Blade bones
Strip bones
Feather bones
Trimming neck bones
Removing lean from bones
Removing tails
BEEF POULTRY PORK
Upgrading Retrim Fat trimming of turkey thighs
Trimming of turkey skins
Fat trimming of pork loins
COMPANY CONFIDENTIAL

Designated Use
Manual No. 101300 Designated Use 2-5
January 16, 2015 Operating Instructions and Parts List the Whizard Quantum®Trimmer
RECOMMENDED OPERATION (CONTINUED)
Model Q750
Model Q850/Q1850
Model Q880-B/Q1880 With Adjustable Depth Gauge
FOAM INDUSTRY PORK KILL PORK CUT
Remove defects
Flash trimming
Remove cheek meat
Remove blood clots from jowls
Remove diaphragm lean
Removal of picnic hearts
BEEF POULTRY PORK PROCESSING
Recover lean from fat
Trim lean from rib caps
Trim beef tripe
Defatting turkey skins
Defatting turkey thighs
External ham defatting
Internal ham defatting
Defat pork loins
Remove oyster meat
*PORK KILL
Removing leaf lard
BEEF BONING/FABRICATING
Removing dirt and hair
Slaughter floor
Prior to loading
Upon receiving
Prior to fabrication
Final trim on primal fat shaping
COMPANY CONFIDENTIAL

Designated Use
2-6 Designated Use Manual No. 101300
Operating Instructions and Parts List the Whizard Quantum®Trimmer January 16, 2015
RECOMMENDED OPERATION (CONTINUED)
Model Q880-S/Q1880 with adjustable depth gauge
Model Q1000
Model Q1300
HOG KILL / HOT CUT / HAM
PROCESSING
TOP ROUNDS / BOTTOM
ROUNDS / BRISKETS /
CUBE STEAK MATERIAL TURKEY
Remove skin or hair patches
Trimming pork loins and
Canadian backs
Internal and external defatting of
hams
Removing membranes and light
fat covering Defatting turkey thighs
HOG CUT BEEF SLAUGHTER
Defat hams, picnics and butts
Removing lean from:
Picnic Face - Fat Backs
Clear Plates - Bootjack
Jowls shoulder end of belly
Belly (Wire muscle - Pickle pocket)
Plate Trim
Defatting hot beef externally and internally
Kidney fat, heart fat, pelvic fat and cod fat
BEEF KILL BEEF BONING /
FABRICATION HAM BONING
Pizzle cord removal
Removing external fat
Primal Fat Shaping:
Strips
Sirloin Butts
Ribs
Defat navels (Pastrami)
External defat of hams
External defat of pork
shoulders
COMPANY CONFIDENTIAL

Designated Use
Manual No. 101300 Designated Use 2-7
January 16, 2015 Operating Instructions and Parts List the Whizard Quantum®Trimmer
RECOMMENDED OPERATION (CONTINUED)
Model Q1400 with adjustable depth gauge
Model Q1500 with adjustable depth gauge
PORK PROCESSING BEEF PROCESSING
Defatting:
- Whole hams
- Shoulders
- Canadian Backs
Removing beater marks
Scraping leaf lard
Carcass hair & dirt removal
Defatting:
- New York strips & sirloin butts
- Rounds and ribeyes
PORK PROCESSING BEEF SLAUGHTER
Removing skin patches from bellies
Defatting:
- Whole hams
- Pork loins
Defatting hot beef externally
Hair and dirt removal
COMPANY CONFIDENTIAL

Designated Use
2-8 Designated Use Manual No. 101300
Operating Instructions and Parts List the Whizard Quantum®Trimmer January 16, 2015
FUNCTION
Whizard Quantum®Trimmers are durable and efficient, promoting higher yields for meat and
poultry trimming. Whizard Quantum®Trimmers are superbly designed for ease of handling
while reducing operator fatigue.
A vertically hung motor drives a flexible shaft. The flexible shaft drives a rotating blade in the
handpiece via a gear and pinion. Forces applied by the worker are greatly reduced via the drive
motor and limited to guiding the rotating knife blade.
COMPANY CONFIDENTIAL

Unpacking and Installation
Manual No. 101300 Unpacking and Installation 3-1
March 16, 2015 Operating Instructions and Parts List for the Whizard Quantum®Trimmer
Section 3 Unpacking and
Installation
CONTENTS OF THIS SECTION
Contents ..................................................................................................................................3-2
Work Station ............................................................................................................................3-3
Optional Thumb Support and Handle Adjustment ...................................................................3-4
Optional Whizard® Micro-Break Hand Strap and Adjustment .................................................3-7
Optional Disc Gauge or Depth Gauge Installation ..................................................................3-8
Optional Post Handle Kit .........................................................................................................3-9
Attaching Whizard Quantum® Trimmer to the Whizard Quantum® Driveline .......................3-10
The Disconnect Casing .....................................................................................................3-10
Non-Disconnect Models ....................................................................................................3-11
Attaching Whizard Quantum® Driveline to the Whizard Quantum® Drive Unit ....................3-12
Preparation for Operation ......................................................................................................3-13
COMPANY CONFIDENTIAL

Unpacking and Installation
3-2 Unpacking and Installation Manual No. 101300
Operating Instructions and Parts List for the Whizard Quantum®Trimmer March 16, 2015
CONTENTS
The following parts are included with each Whizard Quantum®Trimmer. Please check when
unpacking and advise your local Bettcher Industries representative if the delivery is incomplete.
Models Q350, Q360, Q440, Q500, Q500A, Q505, Q620, Q620A, Q625
Models Q750, Q850, Q880, Q1850, Q1880, Q1000, Q1300, Q1400
and Q1500
PART
NUMBER DESCRIPTION QTY
100641 Whizard®Special Steel 1
100655 Special Stone for Sharpening 1
102609 13.5 oz. Cartridge of Whizard Quantum®High Performance
Grease
1
101300 Operating Instructions & Spare Parts List 1
PART
NUMBER DESCRIPTION QTY
100642 Whizard®Special Steel 1
100660 Special Stone for Sharpening 1
102609 13.5 oz. Cartridge of Whizard Quantum®High Performance
Grease
1
101300 Operating Instructions & Spare Parts List 1
COMPANY CONFIDENTIAL