Better Homes and Gardens Ellis Shutter BH18-084-097-23 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2018-07-13 Rev. 0001-A Factory: HESLTD
Ellis Shutter Media Fireplace Console
Stock # BH18-084-097-23
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASED: / /

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Ellis Shutter Media Fireplace Console
MODEL # BH18-084-097-23
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT
LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR
EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE
BASE OF THE TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE
UNIT WITHOUT OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR
FLAT PANEL TVS INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND
WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY.
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
MAXIMUM LOAD 50 lb. (22.7 kg)
PLACE TV BEHIND THE STOPPER
1
2
HOLDS MOST 42"-70" FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.3 kg)

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert the Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Upper Partition Panel (Qty. 1) E- Upper Partition Molding (Qty. 1) F- Top Front Stretcher (Qty. 1)
G- Left Side Molding (Qty. 1) H- Right Side Molding (Qty. 1) I- Left Side Panel (Qty. 1)
J- Right Side Panel K- Left Lower Partition Panel L- Right Lower Partition Panel
(Qty. 1) (Qty. 1) (Qty. 1)
M- Left Middle Stile (Qty. 1) N- Right Middle Stile (Qty. 1) O- Middle Crossbar (Qty. 1)
P- Bottom Front Stretcher (Qty. 1) Q- Bottom Back Stretcher (Qty. 1) R- Bottom Side Stretcher (Qty. 2)
S- Left Door (Qty. 1) T- Right Door (Qty. 1) U- Adjustable Shelf (Qty. 2)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
V- Upper Back Panel (Qty. 1) W- Lower Back Panel (Qty. 2) X- Stopper Rail (Qty. 1)
Fireplace Insert (Qty. 1) Remote Control with Battery (Qty. 1)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 57+2 extra) (Qty. 57+2 extra) (Qty. 45+2 extra)
(4) 1/4" x 12 mm Bolt (5) Corner Connector (6) M4 x 50 mm Screw
(Qty. 4+1 extra) (Qty. 2) (Qty. 4+1 extra)
(7) M3.5 x 15 mm Pan Head Screw (8) Angle Metal Bracket (9) Floor Leveler
(Qty. 8+1 extra) (Qty. 2) (Qty. 2)
(10) Straight Metal Bracket (11) M3.5 x 15 mm Washer Head Screw (12) Shelf Support
(Qty. 2) (Qty. 38+1 extra) (Qty. 8+1 extra)
(13) Cam Lock Cover (14) Rubber Bumper (15) M3.5 x 12 mm Flat Head Screw
(Qty. 20+1 extra) (Qty. 4+1 extra) (Qty. 4+1 extra)
Glue Touch-up Pen Tipping Restraint Hardware Kit (Qty. 2)
(Qty. 1) (Qty. 1) (Included in plastic bag)
Tools required: Phillips screwdriver and rubber mallet (not provided).

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A), Fixed Shelf (B),
Bottom Panel (C) and the Moldings (E, G and H) using a Phillips screwdriver.
Cam Bolt
(31 used in this step)
②
G
H
2
A
B
C
E

7
Assembly Instructions
3. Securely screw the Cam Bolts (2) into the designated small holes on the Side Panels (I and J), the
Stretchers (F, P and Q) and the Middle Stiles (M and N).
Cam Bolt
(20 used in this step)
②
J
I
F
M
N
P
Q
2

8
Assembly Instructions
4. Insert two 30 mm Wood Dowels (3) into the inner holes of the Left Lower Partition Panel (K). Tap in with
a rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small amount of glue on both ends of dowels.
5. Align the drilled holes on the Left Middle Stile (M) with the inserted Wood Dowels (3) on the Left Lower
Partition Panel (K), and then press them together. Attach the Left Middle Stile (M) in place by engaging
three Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
K
M
3
1
Cam Lock
(3 used in this step)
①
M8 x 30 mm Wood Dowel
(2 used in this step)
③

9
Assembly Instructions
6. Repeat the same procedure to combine the Right Lower Partition Panel (L) with the Right Middle Stile (N).
3
1
L
N
Cam Lock
(3 used in this step)
①
M8 x 30 mm Wood Dowel
(2 used in this step)
③

10
Assembly Instructions
7. Attach the Middle Crossbar (O) to the Fixed Shelf (B) with two 30 mm Wood Dowels (3) and three Cam
Locks (1).
3
3
1
1
1
B
O
Cam Lock
(3 used in this step)
①
M8 x 30 mm Wood Dowel
(2 used in this step)
③

11
Assembly Instructions
8. Attach the Lower Partition Panels (K and L) to the Fixed Shelf (B) with four Cam Locks (1) and four
Wood Dowels (3).
1
3
B
K
L
Cam Lock
(4 used in this step)
①
M8 x 30 mm Wood Dowel
(4 used in this step)
③

12
Assembly Instructions
9. Attach Side Panels (I and J) to the Fixed Shelf (B) with four Wood Dowels (3) and four Cam Locks (1).
1
3
K
L
B
I
J
M8 x 30 mm Wood Dowel
(4 used in this step)
③
Cam Lock
(4 used in this step)
①

13
Assembly Instructions
10. Attach the Left Side Molding (G) to Left Side Panel (I) with two Wood Dowels (3) and two Cam Locks
(1).
11. Repeat the same procedure to combine Right Side Molding (H) with Right Side Panel (J).
G
H
I
J
1
3
H
K
L
B
M8 x 30 mm Wood Dowel
(4 used in this step)
③
Cam Lock
(4 used in this step)
①

14
Assembly Instructions
12. Securely screw the Cam Bolts (2) into the designated small holes on the top of Fixed Shelf (B).
Cam Bolt
(2 used in this step)
②
2
B
I

15
Assembly Instructions
13. Attach Upper Partition Molding (E) to Upper Partition Panel (D) with two Wood Dowels (3) and two
Cam Locks (1).
Wood Dowel
(2 used in this step)
③
Cam Lock
(2 used in this step)
①
1
3
ED

16
Assembly Instructions
14. Attach the Upper Partition Panel (D) to the Fixed Shelf (B) with two Cam Locks (1) and one Wood
Dowel (3).
B
D
3
1
I
Cam Lock
(2 used in this step)
①
M8 x 30 mm Wood Dowel
(1 used in this step)
③

17
Assembly Instructions
15. Fasten two Corner Connectors (5) to the Top Panel (A) with two 12 mm Bolts (4).
Corner Connector
(2 used in this step)
⑤
1/4" x 12 mm Bolt
(2 used in this step)
④
5
4
A
21mm
27mm

18
Assembly Instructions
16. Attach the Top Front Stretcher (F) to the Top Panel (A) with one 30 mm Wood Dowel (3) and four Cam
Locks (1).
17. Insert two 12 mm Bolts (4) through the Corner Connectors (8) and screw into the Top Front Stretcher
(F).
M8 x 30 mm Wood Dowel
(1 used in this step)
③
Cam Lock
(4 used in this step)
①
1/4" x 12 mm Bolt
(2 used in this step)
④
3
A
F
4
1
A
F

19
Assembly Instructions
18. Glue five Wood Dowels (3) into the inner holes on the vertical panels (D, I and J).
19. Position the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place with eight Cam
Locks (1).
M8 x 30 mm Wood Dowel
(5 used in this step)
③
Cam Lock
(8 used in this step)
①
A
F
I
J
K
L
B
1
3

20
Assembly Instructions
20. Combine the Bottom Front Stretcher (P), Back Stretcher (Q) and Side Stretchers (R) together with four
Cam Locks (1).
1
Q
P
R
R
Cam Lock
(4 used in this step)
①