Big Backyard MONTERREY PLAY SYSTEM F23265 User manual

INSTALLATION AND OPERATING INSTRUCTIONS
MONTERREY PLAY SYSTEM – F23265
8 - 10 Hrs
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions often
and give them to any future owner of this play system. Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE - 26’ 6” x 25’7” area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6’5”
CAPACITY - 8 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.
Rev 05/22/2012
Two person
assembly
Table of Contents
Warnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2
Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3
Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4
About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6
Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8
Part ID .......................................pg. 9
Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step
WARNING
Solowave Design
375 Sligo Rd. West, PO Box 10
Mount Forest, ON Canada N0G 2L1
General Inquiries:
8:00am - 4:30pm EST
Toll Free: 1-877-966-3738
[email protected]
13' 7"
11' 1"
25' 7"
26' 5"
3403265

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Warnings and Safe Play Instructions
CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred
while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying
with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using
this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they
understand and follow them. Remember on-site adult supervision is required for children of all ages.
Observe capacity limitations of your play-set. See
front cover.
Dress children with well fitting and full foot enclosing
footwear.
Teach children to sit with their full weight in the center
of the swing seat to prevent erratic swing motion or
falling off.
Check for splintered, broken or cracked wood; missing,
loose, or sharp edged hardware. Replace, tighten and or
sand smooth as required prior to playing.
Verify that suspended climbing ropes, rope ladders, chain
or cable are secured at both ends and cannot be looped
back on itself as to create an entanglement hazard.
On sunny and or hot days, check the slide and other
plastic rides to assure that they are not very hot as to
cause burns. Cool hot slide and rides with water and wipe
dry prior to using.
Do not allow children to wear open toe or heel footwear
like sandals, flip–flops or clogs.
Do not allow children to walk, in front, between, behind
or close to moving rides.
Do not let children twist swing chains or ropes or loop
them over the top support bar. This may reduce the
strength of the chain or rope and cause premature failure.
Do not let children get off rides while they are in motion.
Do not permit climbing on equipment when it is wet.
Do not permit rough play or use of equipment in a
manner for which it was not intended. Standing on or
jumping from the roof, elevated platforms, swings,
climbers, ladders or slide can be dangerous.
Do not allow children to swing empty rides or seats.
Do not allow children to go down slide head first or
run up slide.
WARNING
WARNING – Safe Play Instructions
2
SERIOUS HEAD INJURY HAZARD
Installation over concrete, asphalt, dirt, grass, carpet
and other hard surface creates a risk of serious injury
or death from falls to the ground. Install and maintain
shock absorbing material under and around play-set as
recommended on page 3 of these instructions.
COLLISION HAZARD
Place play-set on level ground at least 6 feet from any
obstruction such as a garage or house, fences, poles,
trees, sidewalks, walls, landscape timbers, rocks,
pavement, planters, garden borders, overhanging
branches, laundry lines, and electrical wires. (See
OBSTACLE FREE SAFETY ZONE on cover)
CHOKING HAZARD
Prior to assembly, this product contains small parts.
DO NOT allow children less than 5 years of age near or
around loose nuts, screws, washers, plastic bags and
other small parts.
STRANGULATION HAZARD
• NEVER allow children to play with ropes, clotheslines,
pet leashes, cables, chains or cord-like items when using
this play-set or to attach these items to play-set.
• NEVER allow children to wear loose fitting clothing,
ponchos, hoods, scarves, capes, necklaces, items with
draw-strings, cords or ties when using this play-set.
• NEVER allow children to wear bike or sport helmets
when using this play-set.
Failure to prohibit these items, even helmets with chin
straps, increases the risk of serious injury and death to
children from entanglement and strangulation.
TIP OVER HAZARD
Choose a level location for the equipment. This can reduce
the likelihood of the play set tipping over and loose-fill
surfacing materials washing away during heavy rains.
DO NOT allow children to play on the play-set until the
assembly is complete and the unit is properly anchored.

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Keys to Assembly Success
Part Identification Key
On each page, you will find the parts and
quantities required to complete the assembly
step illustrated on that page. Here is a sample.
Symbols
Throughout these instructions symbols are provided as important reminders for proper and safe assembly.
Proper Hardware Assembly
Lag screws require drilling pilot
holes to avoid splitting wood. Only
a flat washer is required. For ease of
installation liquid soap can be used
on all lag-type screws.
For bolts, tap T-Nut into hole with
hammer. Insert the hex bolt through
lock washer first then flat washer then
hole. Because the assemblies need to
be squared do not completely tighten
until instructed. Pay close attention to
diameter of the bolts. 5/16” is slightly
larger than 1/4”.
Once the assembly is tightened, watch for exposed
threads. If a thread protrudes from the T-Nut, remove the
bolt and add washers to eliminate this condition. Extra
washers have been provided for this purpose.
This identifies information that requires special
attention. Improper assembly could lead to an
unsafe or dangerous condition.
Where this is shown, 2 or 3
people are required to safely
complete the step. To avoid
injury or damage to the
assembly make sure to get help!
Check that assembly is square
before tightening bolts.
Use a measuring tape to assure
proper location.
Check that set or assembly is properly level
before proceeding.
Pre-drill a pilot hole before
fastening screw or lag to prevent
splitting of wood.
This indicates time to tighten bolts, but
not too tight! Do not crush the wood.
This may create splinters and cause
structural damage.
Use
Help
Use
Help
Measure
Distance
Square
Assembly
Use
Level
Pre-drill
1/8” Bit
Tighten
Bolts
No Yes
CAUTION – Protrusion Hazard
Tools Required
6
Shovel Level #2 & #3 Phillips
or Robertson
Safety
Glasses
Drill (1/8”
3/16” Bit)
Measuring
Tape
Hammer Ratchet 1/2”,
7/16” & 9/16”
Square
Ruler
Step
Ladder
12342X Post 2 x 4 x 83”

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1 inch = 25.4mm
SOLO)WAVE DESIGN HARDWARE
For example:
BOLT LENGTH 4½ (4.5) inches long
114mm long
1 inch = 25.4mm
25.4mm
4.5 inches x
DIAMETER CONVERSION
LENGTH CONVERSION
=
BOLT DIAMETER 5/16 (0.31) inches 0.31 inches x 25.4mm = 8mm
For example:
HARDWARE LENGTH CHART
inches vs millimetres
6 152
5½ 140
5 127
4½ 114
4 102
3½ 89
3 76
2½ 64
2 51
1½ 38 1¼ 32
1-1/8 29
1 25.4
7/8 22 3/4 19 1/2 12.7
1/4" (6mm) Flat Washer
1/4" (6mm) Lock Washer
1/4"(0.25) = 6mm Hex Bolt
1/4" (6mm) T-Nut
5/16"(.31) = 8mm Lag Screw
5/16" (8mm) Flat Washer
1/4"(0.25) = 6mm Lag Screw
1/4" (6mm) Flat Washer
5/16" (8mm) Flat Washer
5/16" (8mm) Lock Washer
5/16"(.31) = 8mm Hex Bolt
5/16" (8mm) T-Nut
3/8"(.38) = 9.5mm Lag Screw
3/8" (9.5mm) Flat Washer

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5/4 x 5
4 1/2"
114.3
1"
25.4
5/4 x 4
3 1/2"
88.9
1"
25.4
1 inch = 25.4mm
For example:
1505mm
=
LENGTH CONVERSION
SOLO)WAVE DESIGN WOOD PROFILES
BOARD LENGTH 59¼ (59.25) inches 59.25 inches x 25.4mm
IMPORTANT: Dimensions in brackets [mm] represent millimetres.
1 x 2
1 x 4
1 x 5
1 x 6
15.9
5/8" 3 3/8"
85.7
2 x 4
3 3/8"
85.7
1 3/8"
34.9
2 x 2
1 1/2"
38.1
1 1/2"
38.1
2 x 3
2 1/2"
63.5
1 3/8"
34.9
4 1/2"
114.3
5/8"
15.9
5 3/8"
136.5
5/8"
15.9
5/4 x 6
5 1/2"
139.7
1"
25.4
4 x 6
5 1/4"
133.4
3 1/4"
82.6
4 x 4
3 1/4"
82.6
3 1/4"
82.6
15.9
5/8" 1 3/8"
34.9
2 x 6
5 3/8"
136.5
1 1/2"
38.1

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1pc. - 0726 Panel Frame (1 x 2 x 25-1/2") - Box 2 - 3640726
1pc. - 1874 Side Ground (1 x 5 x 38-1/4") - Box 2 - 3641874
1pc. - 1865 SW Side Roof (1 x 4 x 59-1/2") - Box 2 - 3641865
1pc. - 1864 SL Side Roof (1 x 4 x 59-1/2") - Box 2 - 3641864
1pc. - 1855 Divider (1 x 4 x 34-11/16") - Box 2 - 3641855
2pc. - 1501 Floor End (1 x 5 x 38-1/4") - Box 2 - 3641501
6pc. - 1503 Wall Board (1/2 x 4 x 20") - Box 2 - 3631503
1pc. - 1884 Side Top (1 x 5 x 38-1/4") - Box 2 - 3641884
Part Identification (Reduced Part Size)
Nominal Size
⅜" x 3½"
½" x 4"
1" x 2"
1" x 4"
1" x 5"
Actual Size
⅝" x 3½"
7/16" x 3¼"
⅝" x 1⅜"
⅝" x 3⅜"
⅝" x 4½"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 1239 Picket (1 x 2 x 23-1/2") - Box 2 - 3641239
26pc. - 0517 Cedar Roofing (3/8 x 3-1/2 x 48") - Box 2 - 3630517
1pc. - 0358 Top Front Back (1 x 4 x 46-1/2") - Box 2 - 3640358
1pc. - 1658 Safety Rail (1 x 4 x 38-1/2") - Box 2 - 3641658
9pc. - 1851 Cedar Floor Board (1 x 5 x 38-3/4") - Box 2 - 3631851
1pc. - 1502 Wall Support (1 x 4 x 38-1/4") - Box 2 - 3641502
2pc. - 0357 Tarp Front Back (1 x 4 x 47-3/4") - Box 2 - 3640357
1pc. - 0705 Cedar Wall (1 x 4 x 23-1/2") - Box 2 - 3630705

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1pc. - 0351 Front Back (1 x 5 x 46-5/8") - Box 2 - 3640351
5pc. - 1880 CE Wall Board (1 x 5 x 23-1/2") - Box 2 - 3631880
2pc. - 0606 CE Access Board (1 x 6 x 19-3/4") - Box 2 - 3630606
2pc. - 0631 CE Rock Board (1 x 6 x 19-3/4") - Box 2 - 3630631
3pc. - 0630 CE Rock Board (1 x 6 x 19-3/4") - Box 2 - 3630630
1pc. - 1883 Front Ground (1 x 5 x 46-5/8") - Box 2 - 3641883
1pc. - 1872 Ground (1 x 5 x 75-5/8") - Box 2 - 3641872
2pc. - 1881 CE Centre Gap Board (1 x 5 x 38-3/4") - Box 2 - 3631881
Part Identification (Reduced Part Size)
Nominal Size
1" x 5"
1" x 6"
Actual Size
⅝" x 4½"
⅝" x 5⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
4pc. - 0702 CE Wall Boards (1 x 6 x 23 1/2") - Box 2 - 3630702
4pc. - 0514 Roof Brace (1 x 6 x 13") - Box 2 - 3640514
2pc. - 0515 Top (1 x 6 x 13 1/2") - Box 2 - 3640515
2pc. - 1853 Cedar Gap Board (1 x 5 x 38-3/4") - Box 2 - 3631853
1pc. - 1559 Top Front (1 x 5 x 46-1/2") - Box 2 - 3641559

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5pc. - 0318 Ground Stake (1-1/4 x 1-1/2 x 14") - Box 1 - 3650318
1pc. - 1887 Long Table Top (5/4 x 4 x 41-1/4") - Box 2 - 3641887
1pc. - 1862 SW Support (5/4 x 4 x 46-1/2") - Box 2 - 3641862
2pc. - 0516 Bottom Arch (1 x 6 x 24") - Box 2 - 3640516
2pc. - 0799 Floor Back (5/4 x 4 x 46-3/4") - Box 2 - 3640799
2pc. - 0501 Joist (2 x 2 x 43 1/2") - Box 2 - 3640501
1pc. - 0790 Floor Joist (5/4 x 4 x 46-1/2") - Box 2 - 3640790
4pc. - 0863 Roof Support (2 x 3 x 43-1/2") - Box 2 - 3640863
1pc. - 1868 Table Support (2 x 2 x 38-3/4") - Box 2 - 3641868
2pc. - 0367 Floor Gusset (2 x 3 x 11") - Box 2 - 3640367
Part Identification (Reduced Part Size)
Nominal Size
1" x 6"
5/4" x 4"
2" x 2"
2" x 3"
2" x 4"
Actual Size
⅝" x 5⅜"
1" x 3½"
1½" x 1½"
1⅜" x 2½"
1⅜" x 3⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 0795 Side Joist (2 x 2 x 43") - Box 2 - 3640795
2pc. - 1882 Short Joist (2 x 2 x 20-1/2") - Box 2 - 3641882
2pc. - 0349 Rock Rail (2 x 3 x 51") - Box 2 - 3640349
2pc. - 0369 Lower Diagonal (2 x 3 x 37") - Box 2 - 3640369
1pc. - 1888 Front Table Support (2 x 2 x 25-1/2") - Box 2 - 3641888
1pc. - 0403 Gusset (5/4 x 4 x 18-1/2") - Box 2 - 3640403
1pc. - 1886 Short Table Top (5/4 x 4 x 24") - Box 2 - 3641886

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2pc. - 1863 SW Post (2 x 4 x 86-11/16") - Box 2 - 3641863
1pc. - 1826 Front Beam (2 x 6 x 83-5/8") - Box 2 - 3631826
1pc. - 1861 SW Mount (2 x 4 x 38-1/8") - Box 2 - 3641861
1pc. - 1856 SW Upright (2 x 4 x 48-5/16") - Box 2 - 3641856
Part Identification (Reduced Part Size)
Nominal Size
2" x 4"
2" x 6"
Actual Size
1⅜" x 3⅜"
1½" x 5⅜"
Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)
1pc. - 4919 SW Rail Block (2 x 4 x 5-3/8") - Box 2 - 3644919
1pc. - 1825 Back Beam (2 x 6 x 83-5/8") - Box 2 - 3631825
4pc. - 1500 Post (2 x 4 x 83") - Box 2 - 3641500
1pc. - 1885 Centre Post (2 x 4 x 79-5/8") - Box 2 - 3641885

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20pc. H2 - Hex Bolt 1/4 x 2" - (9277220)
4pc. H3 - Hex Bolt 1/4 x 2-1/2" - (9277222)
1pc. H1 - Hex Bolt 1/4 x 1-1/2" - (9277212)
10pc. LS3 - Lag Screw 1/4 x 3" - (9262230)
4pc. LS1 - Lag Screw 1/4 x 1-1/2" - (9262212)
2pc. H4 - Hex Bolt 1/4 x 4" - (9277240)
4pc. H7 - Hex Bolt 1/4 x 5-1/2" - (9277252)
5pc. H5 - Hex Bolt 1/4 x 4-1/2" - (9277242)
1pc. H8 - Hex Bolt 1/4 x 4-1/4" - (9277241)
Hardware Identification (Actual Size)

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Hardware Identification (Actual Size)
4pc. G1 - Hex Bolt 5/16 x 1-1/2" - (9277312)
2pc. G8 - Hex Bolt 5/16 x 2" - (9277320)
5pc. G4 - Hex Bolt 5/16 x 4" - (9277340)
5pc. G5 - Hex Bolt 5/16 x 4-1/2" - (9277342)
4pc. G2 - Hex Bolt 5/16 x 1" - (9277310)

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18pc. LW2 - 5/16" Lock Washer - (9253300)
7pc. S4 - Wood Screw #8 x 3" - (9290530)
16pc. S3 - Wood Screw #8 x 2-1/2" - (9290522)
2pc. LN4 - #12 Lock Nut - (9289600)
43pc. LW1 - 1/4" Lock Washer - (9253200)
154pc. S2 - Wood Screw #8 x 1-1/2" - (9260512)
6pc. PB2 - Pan Bolt 1/4 x 1-1/4" - (9274211)
34pc. S1 - Wood Screw #8 x 1-1/8" - (9290514)
Hardware Identification (Actual Size)
28pc. S7 - Pan Screw #12 x 2" - (9264620)
4pc. S15 - Wood Screw #8 x 1-3/4" - (9260513)
5pc. S10 - Pan Screw #8 x 1" - (9264510)
60pc. S5 - Pan Screw #8 x 1/2" - (9264504)
4pc. S6 - Pan Screw #12 x 1" - (9264610)
22pc. FW2 - 5/16" Flat Washer - (9251300)
52pc. FW1 - 1/4" Flat Washer - (9251200)
17pc. FW0 - 3/16" Flat Washer - (9251100)
44pc. FW3 - #8 Flat Washer - (9251500)
2pc. MB1 - Machine Bolt #12 x 1/2" - (9269602)
18pc. TN2 - 5/16" T- Nut - (9285300)
2pc. LN2 - 5/16" Lock Nut - (9283300)
102pc. S0 - Truss Screw #8 x 7/8" - (9269505)
5pc. BN1 - 1/4" Barrel Nut - (9248200)
38pc. TN1 - 1/4" T - Nut -(9285200)

 16 [email protected]
1X 3200184
Triangle Plate (4pk)
Green
1X 3724908
24" Acro Swing - Yellow
w/ welded chain
1X 3202001
Swing Hanger Bolt
Thru. (6 pk)
9750256
9750257
9200255 9200256
9750255
1X 3750255
Canopy Set
3750702
1X 3320190
Stool Seat Set
2X 3320401
Flower Box Set (Green)
1X 3320215
Phone Assembly
Part Identification (Reduced Part Size)
1X 3201103 (4 Pk)
Corner Brace Set
2X 3724943
42" Belt Swing Yellow
w/ welded chain
1X 3320356
Big Backyard I.D
Plaque w hardware
1X 3320386 Rocks (5pk)
3-Green 2-Yellow
1X 3310148
Slide 48" High Rail -Green

 17 [email protected]
1-877-966-3738
[email protected]
B.Ifthereareanymissingordamagedpiecesoryouneedassistancewith
assemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callus
beforegoingbacktothestore.
STOP STOPSTOP STOP
Step 1: Inventory Parts - Read This Before Starting Assembly
C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;
notes;andsafety/maintenanceinformationonpages1-6.
D. Beforeyoudiscardyourcartonsllouttheformbelow.

•ThecartonI.D.stampislocatedontheendofeachcarton.Thetrackingnumberis
locatedontheBigBackyardIDPlaque(3320356).
 •Pleaseretainthisinformationforfuturereference.Youwillneedthisinformationifyou
contacttheConsumerRelationsDepartment.
•PleaserefertoPage6forproperhardwareassembly.

•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellas
anyatwashers,lockwashers,t-nutsorlocknuts.
A.Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,
referencingthepartsidenticationsheets.Thiswillassistyouwithyourassembly.

•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsofthe
boards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.
CARTONI.D.STAMP:__________14459___(Box4)
CARTONI.D.STAMP:__________14459___(Box5)
CARTONI.D.STAMP:__________14459___(Box6)
CARTONI.D.STAMP:__________14459___(Box1)
CARTONI.D.STAMP:__________14459___(Box2)
CARTONI.D.STAMP:__________14459___(Box3)
MODELNUMBER:F23265
TRACKINGNUMBER(fromIDPlaque):

 18  [email protected]
Step 2: Rock Wall Assembly
A:Lay2(0349)RockRailsdown,sidebysidewithanglededgesfacingdown.(g.2.1)
B:Place(0606)CEAccessBoardonthebottomofeach(0349)RockRailasshowning.2.1.Makesure(0606)
CEAccessBoardisushtotheoutsideandbottomedgesofeach(0349).Attachusing4(S2)#8x1-1/2”Wood
Screws.
C:7-3/4”downfromthetopofboth(0349)RockRailsplace1(0630)CERockBoard,makingsurethesidesare
ushtotheoutsideedgesofeach(0349)RockRail.Attachusing4(S2)#8x1-1/2”WoodScrews.(g.2.1)
D:Inbetweenthe(0606)CEAccessBoardand(0630)CERockBoardstagger2(0631)and2(0630)CERock
Boardsusing4(S2)#8x1-1/2”WoodScrewsperboard.Placingthemasshowning.2.1,thiswillpreventrocks
fromformingastraightline.Makesuretheboardsareevenlyspacedanddonotexceed2-3/8”betweenboards.
E: Place1rockoneach(0630)and(0631)
CERockBoard(g.2.2)andattachusing1
(PB2)1/4x1-1/4”PanBolt(withlockwasher,
atwasherandbarrelnut)and1(S10)#8x
1”PanScrewperrock.TheScrewmustbein
theholedirectlyunderthePanBolt,itwillstop
therockfromspinning.(g.2.3)
Note: Gaps between boards 2-1/4”,
not to exceed 2-3/8”
Note: The holes
in the rock boards
must orient to the
top of the boards.
7-3/4”
Approx
1 x CE Access Board 1 x 6 x 19-3/4 ”
3 x CE Rock Board 1 x 6 x 19-3/4”
2 x CE Rock Board 1 x 6 x 19-3/4”
2 x Rock Rail 2 x 3 x 51”
24 x #8 x 1-1/2” Wood Screw
5 x #8 x 1” Pan Screw
5 x 1/4 x 1-1/4 Pan Bolt
(1/4” lock washer, 3/16” at washer & 1/4” barrel nut)
S2
0349
0631
0630
0606 5 x Rocks (3 green/2 yellow)
S10
Wood Parts Hardware Other Parts
PB2
Fig. 2.1
0606
Fig. 2.2
Fig. 2.3
0630
0631
0349
0630
0630
0631
S2
S10
1/4”Lock
Washer
3/16”Flat
Washer
1/4”BarrelNut
Rock
PB2

 19  [email protected]
xx x
x
x
x x x
xx x
x
x
x x x
xx x
x
x
x x x
Step 3: Swing Beam Assembly
Make sure triangle is
tight against beam
Warning: For your child’s safety,
orientate the swing hangers as
shown to ensure your swing will
have proper swing motion when
installed. Failure to do so could
result in premature failure of the
swing hanger or swing chain.
A:Inthemiddleholesof(1825)BackBeaminstall
2Bolt-ThruSwingHangers(g.3.1)makingsure
theswinghangersareorientedinthedirection
showning.3.4tomaintainproperswingmotion.
B:Intheendholesof(1826)FrontBeaminstall4Bolt-
ThruSwingHangers(g.3.1)makingsuretheswing
hangersareorientedinthedirectionshowning.3.4to
maintainproperswingmotion.
Fig. 3.4
C: Attach1TrianglePlate
totheendsofeach(1826)
FrontBeamand(1825)Back
Beamusing1(G1)5/16x
1-1/2”HexBolt(withlock
washer,atwasherand
t-nut)intheholeindicatedin
g.3.2&3.3.Correct hole
usage is very important.
Important!
Swing End
(With Overhang)
Important!
Fort End Side
(No Overhang)
D:Attach1(H7)1/4x5-1/2”HexBolt(withlockwasher,atwasherandt-nut)totheendsofeach(1826)Front
Beamand(1825)BackBeam.Theboltsdonotattachtoanything,butMUSTbeinstalledtothebeamstoprevent
splittingandcheckingofwood.(g.3.2&3.3)
Swing End
(With Overhang)
Fort End Side
(No Overhang)
Wood Parts Hardware
Bolt-Thru
SwingHangers
4 x 1/4 x 5-1/2” Hex Bolt
(1/4” at washer, 1/4” lock washer, 1/4” t-nut)
4 x 5/16 x 1-1/2” Hex Bolt
(5/16” at washer, 5/16” lock washer, 5/16” t-nut)
H7
G1
1 x Bolt-Thru Swing Hangers (pkg of 6)
1 x Triangle Plate (pkg of 4)
1 x Front Beam 2 x 6 x 83-5/8”
1 x Back Beam 2 x 6 x 83-5/8”
1826
1825
Triangle
Plates
G1 H7
1826
1825
1/4”Flat
Washer 1/4”Lock
Washer
1/4”
T-Nut
5/16”Flat
Washer
5/16”Lock
Washer
5/16”
T-Nut
1826
1825
H7
Other Parts
Fig. 3.2
Fig. 3.3
G1
H7
G1 G1
H7
Fig. 3.1
Bolt-Thru
SwingHangers
TrianglePlates

 20  [email protected]
Step 4: Swing End Assembly
A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,at
washerandt-nut).(g.4.1)
B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”Hex
Bolts(withlockwasher,atwasherandt-nut).(g.4.1)
Wood Parts Hardware
5/16”Flat
Washer
5/16”Lock
Washer
5/16”
T-Nut
Fig. 4.1
1863
1862
1856
G4
G5
1863
G5
5/16”Flat
Washer
5/16”Lock
Washer
5/16”
T-Nut
2 x 5/16 x 4” Hex Bolt
(5/16” lock washer, 5/16” at washer, 5/16” t-nut)
3 x 5/16 x 4-1/2” Hex Bolt
(5/16” lock washer, 5/16” at washer, 5/16” t-nut)
G4
G5
2 x SW Post 2 x 4 x 86-11/16”
1 x SW Support 5/4 x 4 x 46-1/2”
1 x SW Upright 2 x 4 x 48-5/16”
1862
1863
1856