Bigfoot GO-PED User manual

Bigfoot Go-Ped®OEM Parts List
Part # Description
8001 FRONT AXLE ASSY.
8002 BRAKE MOTION BUSHING
8003 DISC
1031 DISC BOLTS
8004 DISC SPACERS
8005 BRAKE SPRING
8006 CLUTCH CABLE
8007 CLUTCH LEVER
8008 BF HUB NUTS
8009 BF HUB BOLTS
1016 QUICK RELEASE WASHER
8010 BF REAR FENDER
8011 REAR BRAKE
8012 ENGINE MOUNT
8013 MOTOR MOUNT BUSHING
8014 ENGINE MOUNT NUT
8015 ENGINE MOUNT BOLT
8016 SWIVEL DAMPEN WASHER
8017 ENGINE MOUNT SPRING
8018 DISK BRAKE CALIPER
BF1001 BIG FOOT FRAME
BF1002 WIRE LATCH ASSY.
BF1006 BIG FOOT DECK
1007 DECK HARDWARE KIT
1008 DECK BOLT
1009 DECK WASHER
1010 DECK NUT
1011 MOUNTING GROMMET
BF1013 BIG FOOT DRIVE SPINDLE
BF1019 MUFFLER CONNECT TUBE
BF1027 BIG FOOT FORKS
1028 FRONT FORK BEARING KIT
BF1033 AXLE BOLT
BF1034 BF KICK STAND
BF1036 AXLE LOCK WASHER
BF1038A BF WHEEL BEARING
BF1038B BF BEARING SPACER
BF1041 BF T-BAR W/O CABLES
BF1046 BF T-BAR W/ CABLES
BF1058 COMPLETE WHEEL AND TIRE ASSY. W/O BRAKE DISC
BF1058D COMPLETE WHEEL AND TIRE ASSY. WITH BRAKE DISC
1061 “T” HANDLE PAD
1062 SAFETY SPRING & GRIP KIT
1063 YELLOW WARNING STICKER
1064 RED WARNING LABEL
BF1050 THROTTLE CABLE ASSY.
BF1058H BF HUB
BF1058O BF RUBBER TIRE
BF1058T BF TUBE
BigfootManual 11/16/1999 3:01 PM Page 1

BIGFOOT GO-PED®SPECIFICATIONS
Length 42 in
Height 43 in
Folded Height 18 in
Width 13 in
Dry Weight 27 lbs
Engine Type Single Cylinder,
Two Stroke,
Air Cooled
Engine Displacement 22.5 cc
Ignition Electronic
Carburetion Pumper type
w/choke and
Primer
Fuel Gasoline Mixed
40:1
Fuel Capacity 1 Liter
Running Duration 1 - 1 1/2Hrs.
Transmission Single Speed,
Direct Drive
Maximum Carry Capacity 400 lbs.
Wheel Type 10” Pneumatic
(Front & Rear)
Braking Front - Disk
Rear - Friction
Starting Recoil
Turning Radius 3.5 Feet
Dudester says,
“Make sure you place EXTRA ATTENTION to the
yellow safety warning sections of this manual.These
are very important to understand before you
ride your Go-Ped®.”
IMPORTANT
If you did not completely fill out and submit a
warranty registration form to your dealer upon
purchasing your Go-Ped® Product, return to your
dealer immediately and do so. Without this form
turned in to the manufacturer,
YOU DO NOT HAVE A WARRANTY.
ENGINE PARTS FOR G23-LH ENGINE
Index Part # Description Index Part # Description
4800 Engine 41 4041 Crankshaft Complete
1 4001 Cylinder 44 3044 Flywheel Nut
2 4002 Muffler Bolt 45 4045 Cover Screw
3 4003 Cylinder Gasket 54 4054 Flywheel
4 4004 Cylinder Screw 55 4055 Ignition Coil
5 4005 Insulator Gasket 58 4058 Grommet
6 4006 Insulator Manifold 59 4059 Cord Complete
7 4007 Carburetor Gasket 60 4060 Grommet
8 4008 Insulator Screw 61 4061 Coil Screw
9 3009 Carburetor Screw 66 3066 Spark Plug
11 4011 Muffler Gasket 67 4067 Starter Assy
12 4012 Muffler 76 4112 Cap (plug)
16 4016 Crankcase 77 4113 Spring
18 4018 Crankcase Gasket 79 4079 Starter Screw
19A&B 4019 Oil Seals Set 81 4115 Cap (seal)
20 3020 Main Bearings 88 4088 Carburetor Assy.
21 3021 Snap Rings 107 3107 Cleaner Assy.
22 3022 Flywheel Key 108 3108 Filter Screen
23 4023 Crankcase Screw 109 3109 Air Filter
26 4026 Fan Cover 110 3110 Cover Cleaner
32 4032 Fan Cover Screw 3114 Gas Tank Assy.
33 4033 Engine Cover 111 3111 Rear Filter Housing
34 4034 Cover Screw 112 3117 Gas Cap Packing
35 3035 Piston 116 3116 Gas Cap Assy.
36 3036 Piston Rings Set (2) 3123 Kill Switch
37 3037 Piston Pin 3120 Fuel Filter
38 3038 Snap Ring Set
39 3039 Pin Bearing
40 3040 Pin Washers Set
BigfootManual 11/16/1999 3:01 PM Page 2

•Keep the air intake opening clear of debris.
•Do not touch the muffler or cylinder. These parts get extremely hot from
operation and remain hot for a short time after the equipment is turned
off.
•Avoid excess drive spindle to tire slippage to prevent abnormal spindle
tire wear.
DRIVING DEFENSIVELY
Although the engine noise has been reduced, it is difficult to hear vehicles approaching you -
head check often and before changing direction. The Bigfoot Go-Ped® has been designed to
operate off-road on any hard pack dry surfaces: avoid wet and or oily surfaces, loose sand,
potholes, etc. Always use both hands on the handle bar when riding.
STARTING
BEFORE YOU RIDE - Bigfoot Go-Ped® should be warmed up. Simply trim the motor up so
the spindle is not engaged to the wheel. Use the side (“kick”) stand to keep the Bigfoot Go-Ped®
from falling over. Follow the instructions on the engine pull start cover that explains the choke
and primer features.
STARTING INSTRUCTIONS
1) Pump primer bulb until fuel flows steadily through clear overflow tube.
2) Move choke lever to the closed position.
3) Set throttle to start position (half).
4) Pull starter until engine starts.
5) Allow engine to warm up before using.
6) To stop, idle engine, push red kill button.
After warming up the engine (30 seconds to one minute), Place hands on the hand grips (no
throttle), raise the side stand and place one foot on the deck.With the other foot briskly push the
Bigfoot Go-Ped® forward and slowly trim the motor down using the thumb lever (this may take a
little practice, but adequate skill should come within a couple of hours). All this might be easier
on a downhill grade.
MOTORIZED RIDING
Power transmission is through a drive spindle connected directly to the engine crankshaft. The
rear wheel must be engaged to the drive spindle for motorized operation.Your drive spindle can
be engaged or disengaged by using the engine trim thumb lever. Excessive slippage of the fric-
tion drive spindle will greatly increase rear tire wear. The rear foot pedal controls rear wheel braking.
MAINTENANCE / PARTS
•All frame parts are available through your distributor
•Engine parts are also available through your local Go-Ped® dealer.
•Use only manufactures original equipment replacement parts when servicing this unit.
These parts are available from your authorized dealer. The use of non-standard parts, or
other accessories or attachments not designed for this unit could result in serious injury to
the user or damage to the unit.
Congratulations! Your purchase puts you among the first of charter member Bigfoot
Go-Ped® owners! For years of Bigfooting fun, and to keep your Bigfoot Go-Ped® in top-notch
condition, please read the following information BEFORE YOU RIDE.
BIGFOOT GO-PED® Assembly Instructions
FRONT WHEEL:
1) Inspect all components for damage
2) Remove bolt and washers from end of front axle.
3) Remove front axle from front steering arm.
4) Insert brake disk into front brake caliper and align wheel with axle bushing.
5) Insert axle through steering arm bushing and into wheel hub. It may be necessary to align
inner wheel spacer to allow axle insertion.
6) Install and tighten axle bolt.
7) Check for smooth wheel rotation and proper front brake actuation.
REAR WHEEL:
1) Remove bolt and washers from end of rear axle.
2) Adjust engine trim to full forward stop position.
3) Install rear wheel with valve stem on left side to prevent interference with gas tank bracket.
4) Rotate rear fender and tank mount bracket and align with rear axle.
NOTE: Make sure left side fender tab hooks securely on outside of engine support
bracket.
1) Install axle bolt with washers between bearings and bracket and nut.
2) Tighten rear axle bolt.
3) Check for free rotation of rear wheel.
4) Check for proper operation of rear brake.
5) Check for proper operation of engine trim and drive roller tire contact.
Oil & Fuel Information
The Bigfoot Go-Ped® has a two-stroke engine that requires oil to be mixed with gasoline. Use a
high quality 2 cycle oil that is formulated for small air cooled engines.
Oil and Fuel Mixing Instructions
NOTE: For proper engine operation and maximum reliability, pay strict attention to the oil
and fuel mixing instructions. Use a 40:1 fuel/oil ratio, using improperly mixed fuel can severely
damage the engine.
U se the following procedure to ensure proper mixing:
1) Put a small amount of fresh gasoline into a clean 1(U.S.) gallon (3.875-liter) fuel can.
2) Add 3.2 ounces of 2-cycle oil.
3) Fill the remainder of the fuel can with gasoline (1gallon).
4) Screw the fuel can cap on tight and
SHAKE THE CAN VIGOROUSLY FOR 30
SECONDS.
BE SURE TO READTHESE INSTRUCTIONS
CAREFULLY BEFORE ATTEMPTINGTO START OR
OPERATE THIS UNIT.
Using old or improper oil or fuel, or improperly mixing
the oil and fuel can cause engine damage.This type of
damage will void engine warranty.
•Do not wear loose fitting clothes or articles
such as scarves, strings, chains, ties, etc.
• Do not remove rear fender which guards drive
mechanism from foreign objects.
Operate this unit only in a well-ventilated area - outdoors,
carbon monoxide exhaust fumes can be lethal in a confined area.
BigfootManual 11/16/1999 3:01 PM Page 3

NOTE: Go-Mix II premixed oil packets are recommended and available
through your Go-Ped® Dealer.
Fueling & Pre-Operational
•Gasoline is extremely flammable and its vapors can explode if ignited. Always stop the
engine and allow to cool before filling fuel tank. Do not smoke while filling fuel tank. Keep
sparks and open flames away from the area.
•Add fuel in a clean, well-ventilated area.Avoid spilling the fuel when mixing the oil.Wipe up
spilled fuel immediately. If fuel has been spilled allow to dry completely before starting the
engine.
•Move the unit at least 10 feet (3m) from the fueling point before starting the engine.
•Pressure can build up in the fuel tank. Loosen the fuel tank cap slowly to relieve any
pressure in the tank.
•Store gasoline and fuel only in containers designed and approved for the storage of
such materials.
FOLDING FEATURE
BEFORE YOU RIDE - Be certain the handle lock tube is in its full down position, locking the
handlebar upright. The loop fastener holds the handle in the folded position for carrying or
storage.
CONTROLS
BEFOREYOU RIDE - familiarize yourself with how your Go-Ped® works.
•The left-hand lever operates the front wheel caliper brake, and stops the engine when going
two-mph or less.
•Rear foot pedal operates rear wheel brake.
•The right hand lever operates the engine throttle.
•The red button is the engine kill switch.
•The engine trim lever controls the engagement of the drive spindle to the rear wheel and
can also be used for freewheeling or to keep engine running while your Bigfoot Go-Ped®
is not in motion. Rear brake is then controlled by rear foot pedal.
•The handle bar supports the rider and steers the Go-Ped® just like a bicycle.
•Always use both hands on the handle bar when riding.
SAFETY WARNING
This vehicle does not conform to Federal Motor Vehicle Safety
Standards and is not intended for operation on public streets, roads
or highways. Serious injuries can result from unsafe operation of this
vehicle. The operator can minimize these risks by wearing safety
equipment. SAFETY HELMET, GOGGLES, GLOVES, ELBOW &
KNEEPADS, AND APPROPRIATE SHOES MUST BE WORN. Do
not operate this vehicle inTRAFFIC, WET, FROZEN, OR OILY SUR-
FACES. Avoid uneven surfaces, large chuckholes, surface cracks
and obstacles. Adult supervision is strongly recommended.
NOTE: To prevent engine “bounce”, after normal break in
of components, slightly tighten engine mount pivot bolt peri-
odically. This will extend service life of clutch cable, exhaust
tube an engine return spring.
PNEUMATIC TIRE INFORMATION
•Never use tires or tubes not recommended by P.M.W. or exceed maximum P.S.I. Limits of
the tire assembly in use.
•The Bigfoot Go-Ped® likes higher pressures in the rear (35-45 psi.) for efficient drive
system performance and lower pressures in the front (20-30 psi.) for smoother ride
characteristics.
Replace front or rear tires when tread is worn within 1/16”
tread depth, or if obvious tire damage has occurred.
TIPS
BEFOREYOU RIDE - Thoroughly inspect the unit for loose or damaged parts before each
use. Do not use until adjustments or repairs are made. New engine break-in period is a few
hours. Avoid full throttle operation during this time. Position your feet in any location that is com-
fortable to you. Most prefer a parallel stance with the left leg slightly behind the right and bear-
ing most of the weight while bending your knees.When accelerating or climbing hills you will
need to lean forward a little to keep the front wheel on the ground. Under hard braking condi-
tions you will need to lean back to keep the rear wheel on the ground.
SUPPORT
Tech. Support Line [phone]
E-mail - [email protected] or on the Internet at www.goped.com
Go-Ped® is a registered trademark of P.M.W.
© 1998 P.M.W.All Rights Reserved rev. 1-99
SAFETY WARNING
•Persons without excellent vision, balance, coordination, reflex,
muscle and bone strength or good decision making capability
should not use this product.
•This product should not be used by minors without adult
supervision.
•This product should not be used by persons unwilling or
to take responsibility for their own actions.
•The user of this product assumes all risks, the user must wear
safety helmet, goggles, gloves, elbow and kneepads, and
appropriate shoes with ankle support.
SAFETY WARNING
Tire wear punctures or ruptures can cause immediate
loss of control, which may effect operator and
precipitate serious bodily injury. Helmets, goggles,
gloves, elbow and knee pads and appropriate shoes
with ankle support must be worn at all times.
BigfootManual 11/16/1999 3:02 PM Page 4