Bike-Lift Absolute 756 User manual

Operating manual No. 057-2-6-0002-R0
Version 2021
Page 1
EN
EC Use and Maintenance Manual
Scissor lifting platform
Absolute 756 Split Version
Model Version
 AS756-002 COMPRESSED AIR PUMP
 AS756-003 ELECTRO-HYDRAULIC PUMP
 AS756-003/F BUILT-IN ELECTRO-HYDRAULIC PUMP
 AS756-004/R ELECTRONIC WITH REMOTE CONTROL
Absolute 756 Gate Version
Model
Version
 AG756-002 COMPRESSED AIR PUMP
 AG756-003 ELECTRO-HYDRAULIC PUMP
 AG756-003/F BUILT-IN ELECTRO-HYDRAULIC PUMP
 AG756-004/R ELECTRONIC WITH REMOTE CONTROL
Absolute 756 Spider T pe
Model Version
 SP756-003 ELECTRO-HYDRAULIC PUMP
 SP756-004/R ELECTRONIC WITH REMOTE CONTROL
Garden 754
Model Version
 G-002 COMPRESSED AIR PUMP
 G-003 ELECTRO-HYDRAULIC PUMP
 G-004/R ELECTRONIC WITH REMOTE CONTROL
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 anguinaro di Fontanellato (PARMA) – Italy
Website: www.bikelifteurope.it
E-mail: [e-mail]

Operating manual No. 057-2-6-0002-R0
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EN
Summar
. Preface ............................................................................................................................................... 5
.2 Prohibitions ........................................................................................................................................ 6
.3 Warranty ............................................................................................................................................ 6
.3. Warranty conditions .................................................................................................................. 6
.3.2 Insurance .................................................................................................................................... 6
.4 Manufacturer identification............................................................................................................... 7
.5 Technical assistance and spare parts ................................................................................................ 7
.6 EC Declaration of conformity ............................................................................................................. 8
.7 Normative references ........................................................................................................................ 9
.8 Key .................................................................................................................................................... 0
2 Machine description ....................................................................................................................
2. Machine name .................................................................................................................................
2.2 Machine identification .....................................................................................................................
2.3 Machine description ........................................................................................................................ 2
2.4 Intended use .................................................................................................................................... 3
2.5 Technical specifications ................................................................................................................... 4
2.5. ABSOLUTE 756 SPLIT VERSION ................................................................................................. 4
2.5.2 ABSOLUTE 756 GATE VERSION ................................................................................................. 5
2.5.3 ABSOLUTE 756 SPIDER TYPE .................................................................................................... 6
2.5.4 GARDEN 754 ............................................................................................................................. 7
3 Safety section ..................................................................................................................................... 8
3. Environmental working values ......................................................................................................... 8
3.2 Sound level ....................................................................................................................................... 8
3.3 Residual risks .................................................................................................................................... 8
3.4 Operator protections ....................................................................................................................... 9
3.5 Safety systems.................................................................................................................................. 9
3.6 Pictograms ....................................................................................................................................... 20
3.7 Additional safety systems for the built-in version ........................................................................... 2
Information section
................................
................................
................................
.............................
5

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4 Transport and handling section ...................................................................................................... 22
4. Transport, handling and storage ...................................................................................................... 22
4.2 Packaging and transport .................................................................................................................. 22
4.3 Unloading and handling ................................................................................................................... 22
4.4 Receipt and check ............................................................................................................................ 23
4.5 Storage ............................................................................................................................................. 23
5 Installation section ........................................................................................................................... 24
5. Power ............................................................................................................................................... 24
5.2 Putting into service .......................................................................................................................... 25
6 Dismantling/scrapping section ........................................................................................................ 26
6. Dismantling ...................................................................................................................................... 26
6.2 Mechanical dismantling ................................................................................................................... 26
6.3 Scrapping .......................................................................................................................................... 26
7 Operation section ............................................................................................................................. 27
7. Loading operations .......................................................................................................................... 27
7.2 Unloading operations ...................................................................................................................... 28
7.3 Lifting types ...................................................................................................................................... 28
7.3. HYDRAULIC FOOT PUMP - element code - 00 ........................................................................ 28
7.3.2 COMPRESSED AIR PUMP - element code - 002 ....................................................................... 29
7.3.3 ELECTRO-HYDRAULIC PUMP - element code - 003 .................................................................. 29
7.3.4 ELECTRONIC WITH REMOTE CONTROL - element code 004/R 30 ........................................... 24
7.3.5 ELECTRO-HYDRAULIC PUMP built-in system - element code - 003/F ...................................... 30
8 Maintenance section ........................................................................................................................ 3
8. Lubrication ....................................................................................................................................... 3
8.2 Bleeding of the hydraulic circuit ...................................................................................................... 3
8.3 Piston replacement .......................................................................................................................... 32
8.4 Cleaning............................................................................................................................................ 33
8.4. Initial cleaning .......................................................................................................................... 33
8.4.2 General cleaning of the machine ............................................................................................. 33
8.4.3 Cleaning of the work areas ...................................................................................................... 34
8.5 Problems and remedies ................................................................................................................... 34
8.5. FOOT PUMP ............................................................................................................................. 35
8.5.2 AIR PUMP ................................................................................................................................. 37
8.5.3 ELECTRIC PUMP ........................................................................................................................ 39

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9 Accessories ........................................................................................................................................ 4
SPARE PARTS - TECHNICAL DRAWINGS ........................................................................................................... 42
9. ABSOLUTE 756 SPLIT VERSION ......................................................................................................... 43
9.2 ABSOLUTE 756 GATE VERSION ........................................................................................................ 44
9.3 ABSOLUTE 756 SPIDER TYPE ............................................................................................................ 45
9.4 GARDEN 754..................................................................................................................................... 46

Operating manual No. 057-2-6-0002-R0
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EN
1 Information section
1.1 Preface
The EC Use and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an integral
part of the Machine.
The purpose of this publication is to provide the operator with efficient and safe instructions
regarding the use and maintenance.
This manual must be read before starting any operation regarding the installation, use,
maintenance and putting out of service of the machine; therefore, it is necessary to be
kept intact over time.
In order to properly store the Manual, it is recommended to:
 Use the manual without deteriorating it;
 Do not remove, add, change or rewrite any part of the Manual; any modifications must be
made only by Bike-Lift-Europe s.r.l.;
 Keep the Manual in areas protected against humidity in order not to compromise its
durability over time;
 Deliver the Manual to any other user or subsequent owner of the Machine.
Workers in charge of using this machine must have all the necessary information and
must receive proper training.
The manual and its attached documentation are confidential by law with the prohibition of
reproduction or transmission to third parties without receiving the explicit authorization of the
manufacturer.
As a partial exception to the above mentioned, a copy of this Manual kept in the vicinity of the
Machine is allowed for prompt reference, in case the original document is stored in a different
place, in order to guarantee better keeping over time.
Drawings, data and specifications contained in this manual can be modified at any time by the
company, without prior notice.
In case of significant changes of the machine due to the installation of new parts, Bike-Lift Europe
s.r.l. will compile an updated Manual that will be sent to the Customer together with the
purchased part.

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1.2 Prohibitions
The installation, use, maintenance and putting out of service of the device with means, objects,
actions and anything else not provided for in this manual is considered improper and therefore the
manufacturer declines all responsibility for the consequences that may occur regarding people,
animals and objects.
It is expressly FORBIDDEN the use of the Machine by Operators who do not know
the regulation and procedures described in the Manual and by unauthorized people
(hereinafter referred to as "non-operators").
The use of the machine by children is also forbidden and non-operators or children must not stand
near the machine during all phases of the machine's life.
The putting out of service of the protection systems or anything else provided by the
manufacturer to protect the operators is the sole responsibility of the Purchaser or the Machine's
User.
Any mechanical, electrical or functional change of the Machine (not provided for in this Manual)
regarding the control systems, the logic of controls, the circuits present and the safety systems is
prohibited without the prior written authorization of the manufacturer.
1.3 Warranty
Bike-Lift Europe s.r.l. will not be held responsible for inconveniences, breakages, accidents, etc.
due to lack of knowledge or failure to apply the procedures specified in this Manual. The same
applies to the execution of modifications, changes or for the installation of accessories not
previously authorized.
1.3.1 Warranty conditions
Bike-Lift-Europe s.r.l guarantees its products for 2 months, except for the commercial
components that are guaranteed by the manufacturers.
All worn parts are excluded from the warranty.
The warranty is limited to the replacement, ex-works Bike-Lift Europe s.r.l, of those parts that are
recognized as defective by Bike-Lift Europe s.r.l due to a material or manufacturing defect and do
not include labor or travel expenses required for their replacement.
The recognition of the warranty is void if the anomaly is due to an inappropriate use of the
product, if the installation was not carried out according to the provisions of the company or if
non-genuine parts were installed.
It also becomes void if the product has been submitted to performances exceeding those indicated
by Bike-Lift Europe s.r.l.
1.3.2 Insurance
All Bike-Lift-Europe s.r.l products are insured with an RCP policy with a price ceiling of €
3.000.000. Damages caused by negligence or tampering are excluded.

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1.4 Manufacturer identification
Bike-Lift EUROPE s.r.l. via Don Milani, 40/42, 430 2 Sanguinaro di Fontanellato (PARMA) – Italy
Website: www.bikelifteurope.it E-mail:
[email protected]
Tel: 0039
-
052
-
82709
Fax: 0039
-
052
-
827064
1.5 echnical assistance and spare parts
To order spare parts, it is recommended to specify exactly the following data:
 Model and serial number of the machine;
 Code number and part name;
 Required quantity;
 Shipping means, address and telephone number;
For replacements use only genuine spare parts.
Do not wait until the components are completely worn before replacing them.
CAUTION: THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH
THE SHIPPING COSTS.
We recommend that you always contact Bike-Lift Europe s.r.l. for all those Assistance and
maintenance operations that are not described or indicated in this Manual.

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1.6 EC Declaration of conformity
(Annex II, part 1, section A of directive 2006/42/EC)
Manufacturer:
Company: ike-Lift EUROPE S.r.l.
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Declares under its sole responsibility that the machine:
Designation: Lifting platform A SOLUTE 756 Gate/A SOLUTE 756 Split/Garden 754
Model: AG756-002/AS756-002/G754-002
Serial number:
Year:
Function: Lifting of motorcycles for vehicle maintenance operations
Complies with the essential safety requirements of the following Directive:
 2006/ 2/EC – Machineries Directive
Complies with the requirements of the following Harmonized Standards:
 UNI EN ISO 12100:2010 - Safety of machinery - General principles of design - Risk assessment and
risk reduction
 UNI EN 1 93:2010 – Lifts for vehicles
Person authorized to prepare the Technical Sheet:
Name: Alessandro Tozzi
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Alessandro Tozzi
Legal Representative

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1.7 Normative references
The machine is identified by the CE marking drawn up according to the specifications of the Machinery
Directive 2006/42/EC and subsequent updates.
Reference Title
2006/42/EC Machinery Safety Directive
20 4/30/EC Electromagnetic Compatibility Directive (EMC)
20 4/35/EU Low Voltage Directive (LVD)
EN ISO 2 00 (20 0) Safety of machinery - General principles of design - Risk
assessment and risk reduction.
UNI EN 349 ( 993+A : 2008) Safety of machinery - Minimum spaces to avoid the crushing of
body parts.
UNI EN ISO 3850 (2008) Safety of machinery - Emergency shutdown - Design principles
EN 493 (20 0) European standard on vehicle lifting platforms
EN 60204- (20 6)
Directive on the state of the art for the design and construction
of the electrical equipment of machines, including the
switchboard connected to the machines.
UNI EN ISO 44 3:20 2
Safety of machinery -
Safety requirements related to systems and
their components for hydraulic fluid and pneumatic
transmissions
UNI 285-68 Calculation of metal pipes resistance subject to internal pressure

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1.8 Key
LIFTING PLATFORM: hydraulic/electric/pneumatic scissor lifting system for the maintenance and
repair of motorcycles and scooters. The specific identification of the lifting platform is indicated on
the cover.
OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is specified that
the term "operator" means the person (s) in charge of installing, operating, adjusting and cleaning
the lifting platform. The maintenance and repair operations of the lifting platform are the
responsibility of competent personnel.
SYMBOLS
MEANING
Yellow triangle pictogram generally indicates a Warning /Risk, e.g. risk of high temperatures,
risk of crushing the hands, ...
BLUE round pictogram generally indicates an Obligation, for example the obligation to
wear certain PPE (goggles ...) or the Obligation to read the User Manual.
Round red Prohibition pictogram indicates in general a Prohibition, for example, person
access prohibition, prohibition of hand access while the vehicle is moving.
Indicates that the operation can be performed by specialized personnel authorized by the
Employer.
Particular importance indication that requires attention.
Specifies an operation that can only be performed by trained personnel, or after having
read and consulted specific operating instructions.

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2 Machine description
2.1 Machine name
Scissor lifting platform for the maintenance and repair of motorcycles and scooters with a
maximum capacity of 750 kg.
The handling of the Bike-Lift-Europe s.r.l. lifting platforms can be done through one of the following
systems:
- foot operated hydraulic system;
- compressed air system;
- electro-hydraulic system;
- electronic system with remote control
This manual refers to the model of lifting platform indicated on the cover
2.2 Machine identification
Figure 1 – Example of a plate affixed to the machine
The identification data of the machine are indicated on the plate placed on the structure and
shown in the attached declaration of conformity.
Refer to these details for ordering spare parts and for any kind of contact with the manufacturer
It is absolutely forbidden for the user to remove or alter this plate. Any modification or removal of
the plate will void any warranty.
The machines can be subject to updates or small aesthetic changes and therefore have different
details than those shown, without prejudice to the descriptions and procedures contained by this
Manual.

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2.3 Machine description
The machine known as Motorbike Lifting Platform is a suitable equipment to support motorcycles
during the maintenance and repair phase in a comfortable and safe way.
The basic parts of the lifting platform (see Figure 2) are:
Figure 2 – Model of a lifting platform
- an elevating work platform (red);
- a base that can be anchored to the ground (blue);
- a scissor lift system consisting of two crossed X-shaped legs (green) handled by a hydraulic
cylinder equipped with a parachute valve.
The fall protection system (shown in yellow in the following figure) consists of:
a mobile anchoring bar with automatic coupling that
prevents the accidental descent of the mobile surface.
a mechanical safety system consisting of two toothed bars
firmly welded to the base

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2.4 Intended use
Disseminate the instructions described in this chapter to all personnel involved in the
preparation and use of the machine.
The machine is intended for lifting motorcycles for maintenance purposes.
The machine has been designed and built for the specified use; a different use and
non-compliance with the technical parameters set by the Manufacturer may be
dangerous for the operators.
It can be used in the mechanical motorcycles repair shops both for the mechanical part and for the
bodywork.
The Operator must always work in proper lighting conditions and wear clothes and protections
appropriate to the task performed (typical activity of mechanical workshop)
The working position of the operator during the ascent and descent phases is in the area around the
machine at the safet distance allowed b the cable length of the control panel.
It is absolutely forbidden to lift motorcycles while leaning on the side kickstand
Do not try to lift motor vehicles weighing more than the maximum capacity of
the platform.
Do not try to lift four
-
wheeled vehicle
s, using two lifting platforms
placed side by.
Do not stand under the motorcycle in case of the "gate" version.
Any other use different from the
one indicated is to be considered as not planned
and may cause damage to the machine and Operators. It is therefore FORBIDDEN .
The machine must always be operated by only one Operator.

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2.5 echnical specifications
2.5.1 ABSOLU E 756 SPLI VERSION
(see exploded diagram attached to this manual)
ABSOLUTE 756 SPLIT VERSION
VERTICAL SCISSOR LIFTING
PARAMETER VALUE
Maximum loading capacity 750 kg
Maximum height 30 cm
Minimum height 9 cm
Safety positions number 8
Lifting surface size 220x75 cm
Side wings size 6 x8.5 cm
Total space of the lifting platform 220x92 cm
GATE panel size 60x36 cm
SPLIT panel size 75x44.5 cm
Run-up ramp size 82x5 cm
Total space of the lift 230x92 cm
Weight 265 kg
The following additional data are available depending on the type of handling:
2.5.1.1 ABSOLUTE 756 SPLIT VERSION – AS756-002
AIR PUMP (
AIR
-
HYDRAULIC)
PARAMETER VALUE
Air pressure
7
-
0 Bar
Air consumption
300 Lt/Min.
2.5.1.2 ABSOLUTE 756 SPLIT VERSION – AS756-003
ELECTRO
-
HYDRAULIC CONTROL UNIT
PARAMETER
VALUE
Available power supplies
230Volt
-
50Hz Europe
200Volt
-
50/60Hz Japan
0Volt
-
6
0Hz USA
Power
, kW
Available controls
Series button panel

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2.5.2 ABSOLU E 756 GA E VERSION
(see exploded diagram attached to this manual)
ABSOLUTE 756 GATE VERSION
VERTICAL SCISSOR LIFTING
PARAMETER
VALUE
Maximum loading capacity 750 kg
Maximum height 30 cm
Minimum height 9 cm
Safety positions number 8
Lifting surface size 220x75 cm
Side wings size 2 2x8.5 cm
Total space of the lifting platform 220x92 cm
GATE panel size 60x36 cm
Run-up ramp size 82x5 cm
Total space of the lift 230x92 cm
Weight 260 kg
The following additional data are available depending on the type of handling:
2.5.2.1 ABSOLUTE 756 GATE VERSION – AG756-002
AIR PUMP (AIR
-
HYDRAULIC)
PARAMETER VALUE
Air pressure
7
-
0 Bar
Air consumption
300 Lt/Min.
2.5.2.2 ABSOLUTE 756 GATE VERSION – AG756-003
ELECTRO
-
HYDRAULIC CONTROL UNIT
PARAMETER
VALUE
Available power supplies
230Volt- -50Hz Europe
200Volt
-
50/60Hz Japan
0Volt
-
60Hz USA
Power
, kW
Available controls
Series button panel

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2.5.3 ABSOLU E 756 SPIDER YPE
(see exploded diagram attached to this manual)
ABSOLUTE 756 SPIDER TYPE
VERTICAL SCISSOR LIFTING
PARAM
ETER
VALUE
Maximum loading capacity 750 kg
Maximum height 30 cm
Minimum height 9 cm
Safety positions number 8
Lifting surface size 220x75 cm
Length 220 cm
SPLIT panel size 75x44.5 cm
GATE panel size 60x36 cm
Run-up ramp (central) size 82x5 cm
Total space of the lift 230x 60 cm
Weight 290 kg
The following additional data are available depending on the type of handling:
2.5.3.1 ABSOLUTE 756 SPIDER TYPE – SP756-003
ELECTRO-HYDRAULIC CONTROL UNIT
PARAMETER
VALUE
Available power supplies
230Volt
-
-
50
Hz Europe
200Volt
-
50/60Hz Japan
0Volt-60Hz USA
Power
, kW
Available controls
Series button panel

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2.5.4 GARDEN 754
(see exploded diagram attached to this manual)
GARDEN 754
-
VERTICAL SCISSOR LIFTING PLATFORM
PARAMETER
VALUE
Maximum loading capacity 750 kg
Maximum height 30 cm
Minimum height 9 cm
Safety positions number 8
Lifting surface size 2 5x 00 cm
Run-up ramp size 82x24 cm
Total space of the lift 225x 00 cm
Weight 280 kg
The following additional data are available depending on the type of handling:
2.5.4.1 GARDEN 754 – G-002
AIR PUMP (AIR
-
HYDRAULIC)
PARAMETER
VALUE
Air pressure
7
-
0 Bar
Air consumption
300 Lt/Min.
2.5.4.2 GARDEN 754 – G-003
ELECTRO
-
HYDRAULIC CONTROL UNIT
PARAMETER
VALUE
Available power supplies
230Vol
t
-
-
50Hz Europe
200Volt
-
50/60Hz Japan
0Volt-60Hz USA
Power
, kW
Available controls
Series button panel

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3 Safety section
3.1 Environmental working values
The use environment of the machine must be well lit, must not present explosion hazards of any
kind and must be protected from atmospheric precipitations.
The machine works properly within the following values:
 Ambient temperature between 5° and 40° C;
 Ambient humidity between 30% and 90% without condensation;
STORAGE: if the machine has been unpacked, store it in a closed space protected from bad
weather conditions.
3.2 Sound level
During the normal conditions of use some measurements were made at the workplace and around
the machine at a distance of m and at .6 m height above the ground.
The survey was carried out with a sound level meter, complying with IEC 65 standard, class and
the result of the assessment was lower than the minimum limit of action required by the
regulations in force.
3.3 Residual risks
The use of the lifting platform is the absolute prerogative of professional
operators and specialized technicians, in compliance with the requirements
of Machinery Directive 2006/42/ EC and subsequent updates.
Operators must be in full possession of all physical and mental abilities during the performance of
their tasks on the machine; they must not, for example, be under the influence of sedatives, drugs
or alcohol.
Before carrying out the work, the Operators must be perfectly aware of
the position and operation of all the controls and specifications of the
machine indicated in the "EC Use and Maintenance Manual".
It is forbidden to use the lifting platform for a purpose other than those provided by the
manufacturer.
Always pay attention to the danger and/or warning signs placed on the machine or in adjacent
areas.
The machine must always be operated by only one Operator placed at the
safet distance allowed b the cable length of the control panel.
The operators standing areas must always be kept clean and free of any oily residues to allow an
easy and safe passage.
The putting out of service of the protection and safety devices for protecting the operators is the
sole responsibility of the Purchaser or the Machine's user.

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Finally, we remind you that the handling, installation, use, maintenance and putting out of service
of the machine represent a source of danger if these operations are not performed in compliance
with the requirements of this Manual or without the necessary caution and attention required.
(More details regarding the Risk Assessment to be requested from the Manufacturer).
3.4 Operator protections
3.5 Safety systems
The machine is equipped with a mechanical safety device (Figure 3) consisting of a mechanical
safety bar for standing at the working height, with the lower stroke limitation made by lock blocks
welded to the lower base.
mobile anchoring bar with automatic coupling that prevents
the accidental descent of the mobile surface.
mechanical safety system consisting of two toothed bars firmly
welded to the base
Figure 3 – Mechanical stop s stem
The lifting piston has a parachute valve that locks the cylinder in case the oil cable is blanked.
Before starting any type of work on the motorcycle lifting platform
,
the operator must wear appropriate personal protective equipment (PPE) such
as gloves and safety footwear.
Always wear work clothing normally used in the mechanical
workshop activity.
In order to make the machine safe during the ascent phase:
- Allow the anchoring bar to move freely around the perimeter of the toothed bar on
the base;
2- When the selected position is reached, leave the bar uncoupled; this will act as a
mechanical stop in case of an uncontrolled fall of the structure.
In order to make the machine safe during the descent phase:
- Hook the anchoring bar to the appropriate lock in order not to hinder the correct
descent of the system;
2- If the system is brought to the lower stroke (therefore in a position of minimum
height), the bar will automatically release to allow the ascent; otherwise, select the
chosen position to hook the bar which will act as a mechanical stop in case of an
uncontrolled fall of the structure.

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ALWAYS keep the mechanical lock hooked during work, in order to weigh down the weight of
the structure and of the vehicle standing on it even on the toothed bar of the base.
During the use of the lifting platform it is very important to pay the utmost attention to the ascent
and descent maneuvers. During the ascent/descent phase the operator is required to distance
from the lifting platform according to the length allowed by the control panel cable.
The personnel who are not in charge of using the lift must not pass or stand in the operating area
of the motorcycle lifting platform.
The machine must always be operated by only one Operator.
Once the motorc cle is loaded on the lifting platform, place it in a vise or use the rear
kickstand, then fasten it firml to the openings and the wheel lock b using a belt.
GIVEN THE BEARING VALUE INDICATED ON THE PLATE:
Do not exceed the load capacity of the lifting
platform; Use it only to lift objects;
Do not modify the lifting platform;
The load must always remain firm and stable.
3.6 Pictograms
Danger of crushing hands with the lifting platform arms.
When the platform is at the desired height, insert the locking bar to prevent it from
falling down accidentally.
Load the motorcycle only when the platform is completely
lowered; Before lifting it, make sure that nothing is supported by
the ramp;
Do not lean the rear wheel of the motorcycle on the ramp during and after lifting.