BioZone Scientific International IceZone x User manual

| Installation
Caution: Installation should be done by a qualified technician using appropriate safety equipment and procedures.
Installation for Manitowoc Q-Series Ice Machines
This module will show the steps to install IceZone® X on the Manitowoc Q-Series Ice
Machines. Please watch the entire video prior to installation.
Standard Top-Mount Installation

| Installation
Pre-Installation Requirements

| Installation
Follow the
manufacturer’s
guidelines for cleaning
the ice machine
thoroughly.
Clean and Sanitize Ice Machine Prior to Installation
Before Installing IceZone® X, clean the interior of the ice machine thoroughly according to the
manufacturer’s guidelines. All surfaces should be free of slime and scale before starting the
installation.

| Installation
Hand Drill
Phillips Bit Driver
7/8” Step Drill Bit
¼” Nut Driver
Phillips Screwdriver
4ft Ladder
Safety Goggles
Hose Cutter or Utility Knife
1 ¼” Crescent Wrench
Marker to mark hole locations
File or knife to de-burr holes
Recommended Tools

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This is the Manitowoc Q-Series
ice machine in place above a
drink dispenser in a typical
restaurant installation.

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Before working on the ice
machine, the ice in the bin
must be removed.
Turn the ice machine power
switch to the OFF position.

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Mark the location for the
IceZone® X supply fitting.
This is the fitting where the
plasma will enter the ice
machine.
This should be directly over
the evaporator and should
deliver plasma behind the
curtain.

| Installation
Mark the location for the
IceZone® return fitting.
This is the fitting where the
plasma will return to the
IceZone®. This should be
located on the right side of
the top cover (looking at
the front of the ice
machine). This hole should
be spaced off of the interior
wall of the ice machine by
2.0 inches. The hole should
be spaced from the front
edge of the ice machine
cover by 2.0 inches also.
The proper spacing will prevent the return tube from interfering with the ice curtain operation

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Drill the holes as marked.
The final hole diameter should
be 1.0” for each fitting.

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Clean the burrs from the hole
edges and prepare to install
the fittings.

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Assemble the supply fitting as
shown.
This includes a single ended
barb fitting, low profile nut
and white rubber washer.

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Install the supply fitting as
shown.
This includes a second low
profile nut and white rubber
washer.
There should be no exposed
threads on the interior surface
of the lid per NSF guidelines.

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Assemble the return fitting as
shown.
This includes a double ended
barb fitting, low profile nut
and white rubber washer.

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Install the supply fitting as
shown.
This includes a second low
profile nut and white rubber
washer.
There should be no exposed
threads on the interior surface
of the lid per NSF guidelines.

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The top side of the lid should
be completed as shown.
Ensure the fitting nuts are tight
and prepare to mount the
IceZone® unit.

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Remove the service cover from
the IceZone® unit.
This provides access to the
lamp, power input and
mounting boss.
As the screw is removed from
the cover, be sure to keep it
with the cover so it is available
for re-assembly.

| Installation
Remove the
Input/Output cover from
the IceZone® unit.
This provides access to
additional mounting
bosses.
As the screw is removed
from the cover, be sure
to keep it with the cover
so it is available for re-
assembly.
The cover requires a firm
pull while rotating
towards the top for
removal

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Place the IceZone® Unit
on the lid and layout the
routing of the supply and
return tubing.
The IceZone® Unit should
be placed in the back
right corner of the cover
(looking at the front of
the ice machine)
Place the 90 degree hose
Barbs in place to
visualize the routing.
Observe the flow
direction arrows on the
IceZone® Unit.
Return
Supply

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Mark the holes to mount the
IceZone® Unit on the lid.
Use a pen to locate the three
mounting holes.

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Drill the holes to mount the
IceZone® Unit on the lid.
Drill three 1/8” holes.