BioZone Scientific International IceZone x User manual

| Installation
Caution: Installation should be done by a qualified technician using appropriate safety equipment and procedures.
Installation for Hoshizaki Cuber Ice Machines
This module will show the steps to install IceZone® X on Hoshizaki single evaporator
cuber Ice Machines. Please watch the entire video prior to installation.
Standard Top-Mount Installation

| Installation
Pre-Installation Requirements

| Installation
Follow the
manufacturer’s
guidelines for cleaning
the ice machine
thoroughly.
Clean and Sanitize Ice Machine Prior to Installation
Before Installing IceZone® X, clean the interior of the ice machine thoroughly according to the
manufacturer’s guidelines. All surfaces should be free of slime and scale before starting the
installation.

| Installation
Hand Drill
Phillips Bit Driver
7/8” Step Drill Bit
¼” Nut Driver
Phillips Screwdriver
4ft Ladder
Safety Goggles
Hose Cutter or Utility Knife
1 ¼” Crescent Wrench
Marker to mark hole locations
File or knife to de-burr holes
Recommended Tools

| Installation
Before working on the ice
machine, the ice in the bin
must be removed . Turn the
ice machine power switch to
the “off” position and
disconnect power from the
ice machine following facility
appropriate lock-out / tag-
out procedures.

| Installation
Mark the location for the
IceZone® supply fitting.
This is the fitting where the
plasma will enter the ice
machine. This should be
between the evaporators
and should deliver plasma
near the top of the ice
production volume.
The first step is to locate the
hole on the stainless steel
cover. The insulated cover
can be removed to make
this location easier to find.
For Single Machine Installations
Locate Here

| Installation
Transfer the location for
the IceZone® supply fitting
to the insulated top cover
by following these steps:
1) Place the stainless steel
cover on top of the ice
machine so it is seated
in the normal operating
position.
2) Mark the hole location
in the insulated cover by
marking with a pen
though the hole in the
stainless steel cover.
For Single Machine Installations

| Installation
Drill the hole for the
IceZone® supply fitting in
the insulated top cover at
the mark transferred from
the stainless steel cover.
For Single Machine Installations

| Installation
Assemble the supply
fitting as shown.
This includes a double
ended barb fitting, low
profile nut and white
rubber washer.
For Single Machine Installations

| Installation
Install the supply fitting
as shown.
This includes a second
low profile nut and white
rubber washer.
There should be no
exposed threads on the
interior surface of the lid
per NSF guidelines.
For Single Machine Installations

| Installation
Install the “T” fitting on
the supply fitting as
shown.
For Single Machine Installations

| Installation
Mark the location for
the IceZone® return
fitting. This is the fitting
where the plasma will
return to the IceZone®.
This is typical located
on the top of the ice bin
(for multiple unit
installations) or in the
bottom of the ice
machine (for single unit
installations).
IceZone
return
fittings for
multiple ice
machines /
IceZones.
IceZone
return fitting
for single ice
machine /
IceZone.

| Installation
Drill the hole(s) as marked.
The final hole diameter
should be 1.0” for each
fitting.
For Single Machine Installations

| Installation
Clean the burrs from the
hole edges and prepare
to install the fittings.
This picture shows the
de-burred hole with
fitting inserted. (the
fitting installation will be
shown in the coming
steps).
For Single Machine Installations

| Installation
Assemble the return
fitting as shown.
This includes a single
ended barb fitting, low
profile nut and white
rubber washer.
For Single Machine Installations

| Installation
Install the return fitting
as shown.
This includes a second
low profile nut and white
rubber washer.
There should be no
exposed threads on the
interior surface of the lid
per NSF guidelines.
For Single Machine Installations

| Installation
In single machine
installations the return
tubing will run from the
bottom of the machine
through the stainless
steel lid and to the
IceZone.
A grommet is installed in
the cover to allow the
tubing to pass through.
For Single Machine Installations

| Installation
For single machine
installations, the top side
of the lid should be
completed as shown.
Ensure the fitting nuts
are tight and prepare to
mount the IceZone® unit.
For Single Machine Installations

| Installation
Remove the service
cover from the IceZone®
unit.
This provides access to
the lamp, power input
and mounting boss.
As the screw is removed
from the cover, be sure
to keep it with the cover
so it is available for re-
assembly.

| Installation
Remove the
Input/Output cover from
the IceZone® unit.
This provides access to
additional mounting
bosses.
As the screw is removed
from the cover, be sure
to keep it with the cover
so it is available for re-
assembly.
The cover requires a firm
pull while rotating
towards the top for
removal