BioZone BASIC SS 10G User manual

BIOZONE BASIC SS 10G
USER MANUAL
OZ-3G / OZ-5G / OZ-7G / OZ-10G / OZ-15G
Before installing and operating, please read the user manual carefully.
Please keep this user manual for future reference.
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NOTE
● The ozone generator should be installed in a clean and dry place with good air circulation.
● To extend the service life, please keep the ozone generator clean and keep it far from water and
moisture.
● Some components and parts indicated in this user manual and graphic illustration are available to
purchase separately. For details please refer to the user manual.
● The right to revise parameters and specifications in this manual is reserved by our company. We
reserve the right to improve and update our user manuals. All changes will be presented in new user
manual editions, however not announced in advance.
● All the illustrations in this manual are for better explanation and the images may differ from the
ozone generator purchased. Where there is deviation from the description and the ozone generator,
it should be subject to the ozone generator.
WARNING
● To avoid high-voltage injury, the external cabinet must be opened by a professional operator and
cannot be opened while the ozone generator is running.
IMPORTANT INFORMATION
● Do not use this product near high-precise electronic equipment, as electric waves may cause
mal-operation of the high precise electronic equipment and other issues.
● Special attention should be paid to the equipment as follows;
● Hearing aid, pacemaker and other electro-medical equipment, fire detector, other high-precise
automatic control equipment.
● Do not dismantle or reconstruct this product, otherwise it may lead to damage, electrical leakage and
faults in the electrical circuit.
● High moisture, penetration of water and other liquids to the generator may lead to damage, electrical
leakage and faults in the electrical circuit.
● To avoid damage on the surface of the equipment, volatile solution or organic solvent should not be
used to clean the ozone generator.
● To eliminate potential fire damage, qualified special grounding cable, reliable grounding and wire
with enough capacity are required. Qualified or trained maintenance personnel to be trained on the
use and maintenance of the ozone generator.
● While the ozone generator is running, workers are not permitted to work in a space with high
concentrations of Ozone. To work in a space with over-standard Ozone concentrations, protective
measures must be taken.
● Keep in mind that maintenance can only be carried out when the equipment is off power and air
pressure is completely released.
● Make sure the lines of electricity, gas, water, inlet and outlet air pipes are properly connected.
OPERATION ENVIRONMENT OF THE OZONE GENERATOR
● There shall be no flammable and explosive gas and conductive powder dusts in the room
● Not permitted to install the ozone generator in a place where alkaline air is easy to leak or with risk of
explosion.
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● Indoor installation only, with electrical power supply of 220V/50Hz AC power or 110V50-60Hz.
● Ambient temperature: -10 degrees celsius to 37 degrees celsius.
● Ambient humidity: 90%
● The ground for equipment installation must be horizontal, and the equipment shall be placed on the
ground and steadily supported.
On installation, there must be a draft fan or air conditioner to keep the air dry and the operating environment
well ventilated.
DISCLAIMER
● To those natural disasters beyond our control or responsibility, such as earthquake, fire, flood, or
losses caused by behaviour or accident, including misuse by the user, intentionally or unexpectedly,
in these accidental or other abnormal occurrences, we will not take any responsibility.
●
● To those losses brought by improper operation of the product, such as profit loss of the company,
production suspension, etc. we will not be responsible.
● We are not responsible for the event that the sterilisation standards can’t be met because of
improper operation or machine fault.
● We are not responsible for losses caused by not operating according to this user manual.
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CONTENTS
PREFACE 4
COMPOSITION 7
Table 2 Technical parameters 7
EXTERNAL APPEARANCE 8
INTERNAL STRUCTURE 9
MAINTENANCE 9
GENERATOR IMAGE AND INSTRUCTION WITH INTERNAL HEATING AND DRYING TUBE 10
Instruction for heating and drying tube 10
OPERATION AND CONNECTION METHOD OF OZONE GENERATOR WITHOUT AIR DRYING
AND OXYGEN APPARATUS 11
OPERATION AND CONNECTION METHOD OF OZONE GENERATOR WITH AIR-DRYING OR
OXYGEN APPARATUS 11
Notice items while using silica gel drying tank 11
Ozone generator with inner heating-drying tank 12
Supplying oxygen to ozone generators with oxygen generators. 12
To supply oxygen to ozone generator with oxygen cylinder 12
FAULT INSPECTION AND ANALYSIS 12
Power connection failure 12
No output from ozone outlet 13
SERVICE MANUAL 13
SERVICE AND WARRANTY 13
PREFACE
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As one of the most powerful oxidants. Ozone Is a colourless gas with little offensive smell of grass, and is
generally -admitted environmentally friendly disinfectant.Ozone is the Allotropes of oxygen, with the same
element composition but different structural appearance. Their performances are quite different. Ozone
shows very powerful oxidation capacity. Oxidation reduction potentials of different materials are shown in
Table 1
NAME AND
MOLECULAR FORMULA
STANDARD
ELECTRODE
POTENTIAL (VOLTAGE)
NAME AND
MOLECULAR
FORMULA
STANDARD
ELECTRODE
POTENTIAL (VOLTAGE)
Fluorine F2
2.87
Permanganic acid ion
MnO4
1.67
Ozone O3
2.07
Chlorine Dioxide
CLO2
1.50
Hydrogen Dioxide
H2O2
1.78
Chlorine CL2
1.36
Ozone is used in four fields
● Water treatment
● Chemical oxidation
● Food processing
● Medical treatment
Water Treatment
Ozone can effectively and rapidly kill bacteria, viruses and other microbes in water, completely remove
organic compounds and other pollutants, but not bring about secondary pollution. There will be chloroform,
bromine dichloromethane, carbon tetrachloride and other chloridized organics (THM) with carcinogenicity, if a
polluted water source is treated by chlorinating. Using ozone in treatment, there will be no secondary
pollutant. Sewage treatment includes civil sewage, industrial sewage and medical sewage, with the main
purse of sterilizing, removing pollutants, decolorizing and eliminating stin to meet discharge standard.
Treating swimming pool water with ozone, the water will be limpid and transparent, and some problems
caused by using chlorine, such as yellow hair and stimulation on eyes, skin and respiratory tract will be
thoroughly settled. Its effectiveness and advantage have been generally accepted.
The Cooling Tower Association of USA has recommended using ozone to treat cooling recycled water to
reduce and remove incrustations, disinfect and eliminate algae, prevent corrosion and stabilize water quality.
Chemical oxidation
Ozone has been used in chemical engineering, petroleum, paper making, textile, pharmaceutical, spice and
other industries, as an oxidant catalyst and refining agent. The powerful oxidation capacity of ozone can
easily break carbon chains in alkenes, alkyne organics and partially oxidize them to form new chemical
compounds. In purifying biological and chemical air pollutants, stink in factories processing furs, coating
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enterics and fish, polluted gas rubber and chemical factories can all be decomposed and eliminated by
ozone. Ozone works as a catalyst in pesticide synthesis, but to some pesticide remains, it can also oxidize
and decompose them.
Food Processing
Given its powerful sterilization capacity and advantage of zero polluted remains, ozone is widely used in the
food processing industry for disinfection and stink removal, mould control and refreshing. Food and drug
administration revised the stipulation that always deemed ozone as food additive and limited its use in April
1997, allowing the use of ozone in food processing and storage without authorization. It has great influence
in enhancing technical progress and improving food quality.
Medical Treatment
It is mainly used for air sterilization in sickrooms and operating rooms that ozone is generalized in China, but
many therapeutic researches have been conducted abroad. Physicians and dentists in Germany,
Switzerland, Russia, France and Italy have applied ozone in treatment for many years, such as using ozone
water in oral operations and artificial teeth mounting to keep cavity germ free, treating cancer with ozone and
radiation therapy combined, drinking ozone water to cure gynecological diseases and injecting ozone to cure
fistula, piles and varicosity etc.
Proper Use of Ozone is Safe and Harmless
As a gaseous sterilant, ozone can effectively kill viruses, bacteria, mould and other microbes depending on
its oxidation capacity. Like an antiseptic, it will cause certain physiological reactions and even damage, but
the amount is much less than normal antiseptics and is easier to protect. On smelling its specific odor, the
mucous membrane in the respiratory tract will respond causing dry mouth and cough, strong stimulation will
cause sore throat and lassitude, it will need a few hours to recover, but there is still no cause of death caused
by ozone. As an antiseptic with vigorous sterilisation capacity, ozone can automatically decompose, leaving
no remaining pollution. Discomfort will immediately vanish once leaving the site, and it's hard for
formaldehyde, peroxyacetic acid, potassium permanganate and other common antiseptics to match.
Industrial health in standards for ozone: International Ozone Association: 0.1PPm, contact period 10 hours.
USA: 0.1PPm, contact period 8 hours. Germany, France, Japan: 0.1PPm China PR: 0.15
INTRODUCTION OF OZ SERIES OZONE GENERATOR
IGBT technique (from Germany Infineon Technologies AG) is adopted in this series of ozone generators.
Ozone is generated by corona discharge, and the discharge chamber is composed of de-hydroxy tube-form
generators. Particular anto-backwater design makes its service life much longer than that of ordinary
factories. Modular design is adopted in electrical circuits. Dielectric element, pipeline and fastening for
conveying ozone are all ozone resistant to ensure long service life, enough corona density, low temperature,
and much higher ozone concentration.
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COMPOSITION
Generator unit (electrical circuit board, high voltage generator, discharge chamber), stainless steel external
cabinet, 65L air pump (maybe some products are not equipped with 65L air pumps), ammeter, 150 type fan
from Taiwan, connection tube line, ozone regulating apparatus, indicating light.
TECHNICAL PARAMETERS AND PRODUCT IMAGES
(There may be changes in the parameters and product images)
Technical parameters
TYPE
PARAMETERS
OZ-3G
OZ-5G
OZ-7G
OZ-10G
OZ-15G
Ozone yield with
oxygen source input
(g/h)
3
5
7
10
15
Amount of oxygen
input
(l/min)
2
3
5
5
6.5
Ozone yield with dry
air source input
(g/h)
2.5
3.5
3.5
5
7.5
Cooling style
Air cooled
maximum ozone
concentration
(g/m3)
Oxygen source: 25 - 50 Dry Air source: 5 - 15
L x W x H mm
345 x 215 x
520
345 x 215 x 580
Weight Kg
11
12
12
13
13
Power W
140
160
160
180
200
Max operating
current
<0.3A
<0.35A
<0.40A
<0.45A
<0.55A
Interface Sizes
6.5mm Ozone resisting soft conduct 5mm*8mm
along with equipment delivery is for choice
Power Source
220V 50HZ (in China) 110V 50 - 60HZ (Some regions abroad)
Gas Source
Oxygen cylinder or Oxygen generator must be <0.2MPa (2kgf/cm2); medical
oxygen pressure regulator is required to be adopted while using oxygen source;
input pressure of compressed air should meet standard, otherwise pressure
regulator is necessary; input oxygen source must refer to and meet relevant
standard.
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EXTERNAL APPEARANCE
External appearance
1
Switch for air pump (if eligible pressure
compressed gas source is supplied
from outside, there may not be air pump
integrated)
9
Oxygen inlet 6.5mm Ozone resisting soft duct
5mm*8mm along with equipment delivery is
for choice
2
Power switch for whole equipment
10
Power line
3
Ozone regulating turn button
11
Fuse tray 5A fuse
4
Ammeter
12
Fan fence net Regular maintenance: clean
once every 1-3 months
5
Ozone aworking indicating light
13
Certificate on delivery
6
Air pump working indicating light
14
Equipment code (some are printed on
external shell) Every unit has a unique code,
which has been recorded by our company
before delivery. Do not remove the code, it is
necessary for warranty and repair service.
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7
Air outlet 06.5mm Ozone resisting soft
duct 05mm*8mm along with equipment
delivery is for choice
15
Table of technical parameters
8
Ozone outlet 0.65mm Ozone-resisting
soft duct 5mm*8mm along with
equipment delivery is for choice
INTERNAL STRUCTURE
Fig.5 Internal structure
Table 4 Illustration to internal structure
16
Regulation resistance for current
regulating
20
Circuit board
17
Inlet pipe to ozone generator tube
(PVC-U pipe)
21
65L air pump (maybe some products are
not equipped with 65L air pumps)
18
Ozone generator tube
22
outlet pipe to ozone generator tube
(PVDF pipe)
19
High-voltage unit
23
150 type fan
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MAINTENANCE
● Daily Maintenance
● Take the two screws then wash the fan cover
● After working for some time, dust will clog the stainless steel fence which is used to filter the air,
causing insufficient heat dissipating and damaging the equipment. Periodically wash, once every two
weeks as necessary. In clean environments, the period between cleaning can be longer.
● Special reminder : normally, the generator tube cannot be opened or cleaned. If the generator
cannot work because of an abnormal operation or installation, our company will not take
maintenance responsibility. Be sure that you have enough professional technique before cleaning,
otherwise, please contact your local distributor or after sale service department of our company.
● If an unclean air source is input or the equipment has been working for more than 12 months, there
may be dust attached on the surface of the discharge tube inside the discharge chamber, which will
clog discharge space and lead to insufficient discharge, causing yield of ozone drop. Then the ozone
generator tube should be cleaned.
● Cleaning method: Dismantle generator tube 18; input cleaning liquid (such as all purpose cleaner /
dishwashing liquid) input washing water with some pressure repeatedly till clean, then dry.
GENERATOR IMAGE AND INSTRUCTION WITH INTERNAL HEATING AND DRYING TUBE
Notice: The heating and drying tube will be included only according to your requirement at an extra cost. The
standard ozone generator does not include the heating and drying tube.
Picture 8 Instruction of Product with heating and drying tube
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Table 5 Instruction of product with heating and drying tube to internal structure
24
Drying tube
25
Temperature control thermostat, stop
heating while the temperature is higher
than 60C
26
Switch for heating
The ozone generator stops while heating
27
Heating tube has the specification of
9.5mm*200mm capacity <400w and
220V 50/60Hz
Instruction for heating and drying tube
● There may be water, oil and dust in the air. If they are not eliminated, it will influence the ozone
capacity and lifespan of the ozone generator
● The product with internal heating and drying tube is easy to operate and it can supply the dry air
resource in an economic way
● Product instruction with internal heating and drying tube (See image 10)
During the ozone generator operating, the water and other undesired substances in the air will be absorbed
by the drying material in the drying tube, then evaporated to the air through heating the heating tube.
Specific usage as follows:
● The heating interval is every 12 working hours; if the air is dry, the heating interval can be 24 working
hours or longer.
● If the ozone generator has not worked for a long time (30days) it needs heating and drying one hour
before the ozone generator works.
● Heating the drying tube is required after the ozone generator works for 12hous. Turn off the whole
ozone generator and follow the below steps:
● Pull off the air pipe connected with outlet 7, let the gas go out through outlet 7 into the air.
● First, turn on the heating switch which is on position 26
● Then, turn on power switch 1 of the whole machine and switch 2 of the air pump (at this time, the
ozone generator stops working). Temperature controller 25 will disconnect the power while heating
tube 27 reaches a set temperature after heating for several minutes.
● After heating for about 1 hour, the power switch 1 of the whole machine and switch 2 of the air pump
are on the “off” position; the heating switch 26 is on the “off” position (see chart 5) and the heating
work stops.
● Connect the pipe of air output 7, and the dry air of outlet 7 can lead to the oxygen inlet 9 of the
ozone generator.
● The drying material should be changed regularly. It is better to replace it every 6-12 months.
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OPERATION AND CONNECTION METHOD OF OZONE GENERATOR WITHOUT AIR DRYING
AND OXYGEN APPARATUS
● Operation and connection method of ozone generator without air-drying or oxygen apparatus are
shown in Fig.9. Connect air outlet 7 directly to oxygen inlet 9.
● Ozone generator without air-drying or oxygen apparatus: does not increase system cost and it is
suitable for application with low demand of ozone production since the ozone production is unstable
and is affected by the environment humidity and purity, normally it is advised to use in a clean
environment with an air conditioner.
OPERATION AND CONNECTION METHOD OF OZONE GENERATOR WITH AIR-DRYING OR
OXYGEN APPARATUS
Special reminder: drying tank, drier, oxygen generator, oxygen bottle and other parts, which mentioned below
are not included in the standard ozone generator and will need to be purchased separately.
● To ensure stable yield of ozone generators, dry and clean air or oxygen is required to the ozone
generator. Using untreated compressed air, which contains large amounts of water, oil and dust, will
affect the yield and service life of ozone generators. Generally air-dying or oxygen apparatus are
equipped with an ozone generator.
Methods of using air-drying facilities or oxygen apparatus
● Equip silica gel drying tank (Special reminder: Silica gel dryer, indicated in the figure, can also be
replaced by other dryers; the drying tank needs to be purchased separately.)
● Connection of silica gel drying tank
● Condition permitting, silica gel drying tank should be suspended as shown in fig.10; if not, it should
be installed on the ozone generator (¼ joint with screw nut should be replaced by ¼ two-end male
straight joint
● Proper inlet and outlet connection of silica gel drying tank; air flow direction is as the blue arrow
indicates. (don't subject to the direction of the original “out” and “In” on the tank.)
● Replace silica gel in the tank when it is saturated and turns red to blue.
Advantage and shortcoming of using silica gel drying tanks: most economical, but silica gel has to be
often dried and replaced.
Ozone generator with inner heating-drying tank
● Structure and operating instruction of the product with inner drying tank are indicated in chapter 8 of
this manual.
● While using drying machine to supply dry and clean air to the ozone generator, connect dry and
clean air from drying machine to oxygen inlet 9 (fig.4) Leave air outlet 7 of the ozone generator in
this manual (fig.4) un-connected and air pump switch 2 (fig.4) off.
● While using a drying machine to supply dry and clean air to ozone generators, SOZ-YOB-G
integrated oxygen / air ozone generators from our company can be a good substitution.
Advantage and shortcoming of using a drying machine: convenient operation, but the cost is higher
than equipping silica gel drying tank and inner heating-drying tube.
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Supplying oxygen to ozone generators with oxygen generators.
● While using an oxygen generator to supply oxygen to the ozone generator, lead oxygen from oxygen
generator to oxygen inlet 9 (fig.4) Leave air outlet 7 of ozone generator in this manual (fig.4)
un-connected, and air pump switch 2 (fig.4) off.
● While using oxygen generators to supply oxygen to ozone generators, SOZ-YOB-G integrated
oxygen ozone generators from our company can be a good substitution.
Advantage and shortcoming of using an oxygen generator: convenient operation, but the cost is
higher than equipping silica gel drying tank and inner heating-drying tank.
To supply oxygen to ozone generator with oxygen cylinder
● While using an oxygen cylinder to supply oxygen to the ozone generator, connect oxygen from
oxygen cylinder to oxygen inlet 9 (fig.4). Leave air outlet 7 of ozone generator, in this manual (fig.4)
unconnected and air pump switch 2 (fig.4) off.
● While using oxygen cylinders to supply oxygen to ozone generators, SOZ-YOB-G integrated oxygen
ozone generators from our company can be a good substitution.
Advantage and shortcoming of using oxygen cylinders: convenient operation, but have to often buy
oxygen and replace oxygen cylinders.
FAULT INSPECTION AND ANALYSIS
Maintenance staff must be qualified electricians; maintenance and repair must be conducted when the
equipment is off power and air pressure is completely released; ensure safe maintenance.
After the following inspections are completed, if there are still problems unsolved or cases related with
maintenance, please contact the local distributor or post sale service department of our.
Power connection failure
● Check whether the power plug has been properly inserted; voltage is about 220V/230V (or 110V if
specified in purchase order from factory).
● Check tube fuse if it is burned out, replace one with the same type and check whether input voltage
is normal.
● Check whether there is input and output voltage in the 110V/220V transformer. If there is 110V input
but not 220V output, it indicates that the transformer is damaged. (this inspection is only for 110V
products).
No output from ozone outlet
● Check out whether the air pump switch is open; whether there is input to oxygen inlet, whether the
air pump is switched or damaged.
● If there is oxygen input, examine whether flow rate is normal, whether the joints on the pipeline are
leaking or fallen off, or the pipeline is twisted.
● No ozone, no working electric current, ozone light not bright (with gas output, but not ozone)
● Check whether ozone volume regulating button is adjusted too low
● Whether or not the main board indicating light is on
● Off: check whether the fuse tube of the main board is burned out , if so, replace one with the same
type (3a) and check whether input voltage is normal; if it's burned out once more the main board is
damaged. Check whether there is AC220V input on the 12# socket of the main board; whether the
temperature controller of the ozone generator tube and ammeter are normal.
On: Check whether there is AC160V input on the 44# socket of the main board; if not, the main
board is damaged
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● No ozone, little working electric current, ozone light bright (with gas output, but not ozone)
Dismantle ground wire of a high voltage unit (black or brown). Clamp the ground wire to make a voltaic arc
on the external shell of the equipment (grounding pole of ozone generator tube). Big voltaic arc (more than
10mm) indicates that the ozone generator tube is damaged; a small voltaic arc (less than 10mm) indicates
that the high voltage unit is damaged.
SERVICE AND WARRANTY
● The following occasions are excluded from the warranty and our company may charge for the
repairing materials
- Product damages due to a high humidity working environment or oxygen
concentrator flooded by water.
- Product damages due to unauthorized operation unless instructed by our company
or authorized distributor.
- Product damages due to natural disaster or any other force majeure.
- Fail to provide proof of purchase
- The Serial sicker has been removed
● If on site service is required, customers will be required to pay for the cost of travelling and labour
and parts or components replaced. This will be quoted based on the assessment.
● In the case that the sterilization standard is not met due to improper operation or malfunction of the
product, our company does not take any responsibility.
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