Bizerba GLM-I User manual

Automatic labeler GLM-I
Instruction manual
as of program version 11.20, menu type 1
38.019.129.001 en

Translation of the original instruction manual 38.019.129.001 en
Alle Rechte vorbehalten
All rights reserved
Tous droits réservés
Reservados todos los derechos
Tutti i diritti riservati
© 06/2011
Bizerba GmbH & Co. KG,
72336 Balingen
P.O. Box 10 01 64
72301 Balingen, Germany
Telephone [phone], Fax [phone]
Email: [email protected]
Internet: http://www.bizerba.com

Instruction manual GLM-I Contents
38.019.129.001 en 1
Contents Page
1 About these instructions .............................................. 23
1.1 Contents ....................................................... 23
1.2 Safe-keeping ................................................... 23
1.3 Target group ................................................... 23
1.4 Additional applicable documents ................................. 23
1.5 Symbols used .................................................. 24
1.5.1 How notes and information are depicted .......................... 24
1.5.2 How safety warnings are displayed ............................... 25
1.5.3 Viewing of menu call-up ......................................... 26
2 About the device ...................................................... 27
2.1 Overall view of device ........................................... 28
2.2 Device types ................................................... 29
2.3 Accessories .................................................... 29
2.4 Identification plate .............................................. 30
2.5 Intended use ................................................... 30
2.6 Verification information .......................................... 31
2.6.1 First verification ................................................. 31
2.6.2 Reverification ................................................... 31
2.7 Norms and guidelines ........................................... 31
2.8 Operating conditions ............................................ 31
2.8.1 On-site mains power supply ..................................... 32
2.8.2 Connecting lines to external devices .............................. 32
2.8.3 Wireless LAN device network .................................... 32
2.9 Warranty ....................................................... 33
2.10 Disposal/Environmental protection ............................... 33
3 Safety instructions .................................................... 34
3.1 Requirements imposed on operating personnel ................... 34
3.2 Protective and safety devices .................................... 34
3.2.1 Main switch .................................................... 35
3.3 Plates on the device ............................................ 35

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3.4 Sources of risk related to the system ............................. 36
3.4.1 Automatically starting components ............................... 37
3.4.2 Conveyor belts ................................................. 37
3.4.3 Pusher to package ejection ...................................... 38
3.4.4 Package ejector ................................................ 39
3.4.5 Metal detector .................................................. 39
3.4.6 Scanner and code check unit .................................... 39
4 Equipment description ................................................ 40
4.1 Automatic labeler ............................................... 40
4.2 Labeling systems ............................................... 40
4.2.1 Air-jet labeler ................................................... 40
4.2.2 Rotary arm labeler .............................................. 40
4.2.3 Piston labeler ................................................... 40
4.2.4 Belt labeler ..................................................... 41
4.3 Device with integrated metal detector ............................. 41
4.4 Bottom labeling ................................................. 41
4.5 GT-12C display and operating unit ............................... 41
4.6 Multi-labeling ................................................... 42
4.7 Interfaces ...................................................... 43
5 Installation ............................................................ 44
6 Labeling systems ..................................................... 45
6.1 Adjusting labeler to package height .............................. 45
6.1.1 Manual adjustment of the labeler height .......................... 45
6.1.2 Power-driven adjustment of the labeler height ..................... 46
6.2 Cross-adjusting labeler .......................................... 47
6.2.1 Manual cross- adjustment of the labeler .......................... 47
6.2.2 Power-driven cross- adjustment of the labeler ..................... 48
6.3 Turning labeler ................................................. 48
6.4 Setting label width .............................................. 50
6.4.1 Switching off vacuum set of gripper .............................. 51
6.5 EcoMotion Printer: adjusting pressure rollers to width of backing pa-
per ............................................................ 51
6.6 Labeling from bottom with air jet or stamp labeler .................. 52
6.7 Adjusting rotary arm labeler ...................................... 54
6.7.1 Selecting position of label with rotary arm labeler .................. 54

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6.8 Labeling from bottom with belt labeler ............................ 55
6.8.1 Adjusting air supply for grippers .................................. 56
6.9 DIN A5 label applicator .......................................... 57
6.9.1 Adjusting the DIN A5 label applicator ............................. 58
6.10 Changing label roll .............................................. 58
7 Display and operating unit ............................................ 63
7.1 Structure of screen .............................................. 63
7.2 Keys GT-12C ................................................... 66
7.3 Symbols in status bar ........................................... 68
7.4 Total display .................................................... 70
7.4.1 Display total temporarily ......................................... 71
7.5 Softkeys ....................................................... 71
7.5.1 Find softkeys ................................................... 73
7.5.2 Switching softkeys .............................................. 73
7.6 Data recording and administration ................................ 74
7.6.1 Entering and saving text ......................................... 74
7.6.2 Recording and saving numerical value ............................ 74
7.6.3 Data for current production or saving into database ................ 75
7.7 Administrating tables and parameters ............................ 75
7.7.1 Recording parameter number .................................... 77
7.7.2 Creating parameter tables and opening them for editing ............ 78
7.7.3 Editing table .................................................... 79
7.7.4 Printing table data .............................................. 83
7.7.5 Saving and closing table ........................................ 85
7.7.6 Deleting table or text ............................................ 86
8 Setting display and keyboard layout ................................... 87
8.1 Setting language and characters ................................. 87
8.1.1 Setting operating language ...................................... 87
8.1.2 Setting label language .......................................... 88
8.1.3 Setting list language ............................................ 88
8.1.4 Setting keyboard layout ......................................... 89
8.1.5 Setting character set ............................................ 89
8.1.6 Setting country-specific sorting ................................... 90
8.2 Setting system time ............................................. 90
8.3 Switching on or off menu path display ............................ 90
8.4 Selecting display format ......................................... 91
8.5 Setting weight display ........................................... 92

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8.6 Setting text display .............................................. 92
8.7 Setting total display ............................................. 92
8.8 Switching on or off weight history ................................ 93
8.9 Setting statistics display ......................................... 94
8.9.1 Structure of statistics display ..................................... 94
8.9.2 Histogram display ............................................... 95
8.9.3 Setting analog display ........................................... 95
8.9.4 Displaying numerical data ....................................... 97
8.9.5 Setting value range for display-optimized statistics ................ 97
8.9.6 Resetting display-optimized statistics ............................. 97
8.10 Selecting statistics display ....................................... 98
8.11 Selecting weight indication for display and print ................... 98
8.12 Showing, hiding or deleting modified softkey texts ................. 98
8.12.1 Showing or hiding modified softkey texts .......................... 98
8.12.2 Deleting modified softkey texts ................................... 99
9 Permission concept ................................................... 100
9.1 Mode levels and passwords ..................................... 100
9.2 Changing mode level ............................................ 100
9.3 Manage passwords ............................................. 101
9.4 Block or activate service password ............................... 101
9.5 Define or change eService password ............................. 101
10 Customer specific functions .......................................... 102
10.1 Approve or block key programming ............................... 102
10.2 Renaming soft keys ............................................. 102
10.3 Assign image to softkey ......................................... 103
10.4 Managing and applying macros .................................. 103
10.4.1 Record macro .................................................. 106
10.4.2 Add to macro ................................................... 108
10.4.3 Play macro ..................................................... 109
10.4.4 Delete macro ................................................... 110
10.4.5 List macros ..................................................... 111

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10.5 Managing and using templates ................................... 112
10.5.1 Create new template ............................................ 112
10.5.2 Open existing template for editing ................................ 112
10.5.3 Edit and save template .......................................... 113
10.5.4 Enter template name ............................................ 113
10.5.5 Insert new cell into template ..................................... 114
10.5.6 Insert the existing template cell .................................. 115
10.5.7 Copy softkey in form cell ........................................ 115
10.5.8 Enter or change the default values ............................... 116
10.5.9 Change cell properties .......................................... 116
10.5.10 Remove the template cell from the template ...................... 117
10.5.11 Copy cell properties ............................................. 117
10.5.12 Display how template cells are used .............................. 117
10.5.13 Delete unused cells ............................................. 118
10.5.14 Delete template ................................................. 118
10.5.15 Calling up and using form ....................................... 119
10.6 Setting up and using Quick keyboard ............................. 119
10.7 Define customer-specific mode level T ............................ 120
10.7.1 Copy softkeys to mode level T ................................... 121
10.7.2 Define a menu structure for softkeys ............................. 122
10.7.3 Edit softkeys in mode level T .................................... 123
10.7.4 Display softkey properties ....................................... 123
10.7.5 Copy macros to soft key ......................................... 124
10.7.6 Copy the customer-specific input cell to the softkey ................ 124
10.7.7 Copy operating connection to other devices on softkey ............ 125
11 Info menu ............................................................. 126
11.1 Show manuals .................................................. 126
11.1.1 Open the manual ............................................... 126
11.1.2 Navigate through the manuals ................................... 127
11.2 Show license conditions ......................................... 127
11.3 Display license conditions of integrated version of software ........ 127
11.4 Display information about software ............................... 128
11.5 Software update Display log book ................................ 129
11.6 Display message history ........................................ 129
11.7 Display maximum belt speed .................................... 129
11.8 Display hour-meter .............................................. 130
11.9 Viewing number of labels and paper length ....................... 130

Contents Instruction manual GLM-I
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12 Article data ........................................................... 131
12.1 Organize article data ............................................ 131
12.2 Overview of article data ......................................... 132
12.3 Article configuration ............................................. 134
12.3.1 Select arity of PLU and customer number ......................... 135
12.3.2 Select type of PLU change ...................................... 135
12.3.3 Release or disable article call-up via keyboard .................... 136
12.3.4 Approve or block automatic change with PLU change .............. 136
12.4 Create PLU .................................................... 136
12.5 Opening article for processing ................................... 137
12.6 Processing and saving article data ............................... 138
12.6.1 Search for reference target ...................................... 138
12.6.2 Edit reference target ............................................ 139
12.6.3 Copy reference target ........................................... 140
12.6.4 Save article data ................................................ 140
12.7 Printing list of created articles .................................... 140
12.8 Deleting article ................................................. 141
12.9 Deleting article number range .................................... 141
12.10 Call up article ................................................... 141
12.10.1 Calling up article via PLU number and customer number, if available
................................................................. 142
12.10.2 Search article via article text ..................................... 142
13 Weights and ingredients .............................................. 143
13.1 Select weight type .............................................. 143
13.2 Set weight type for weight 2 ..................................... 144
13.3 Switch weight type change on PLU change either on or off ......... 144
13.4 Enter fixed weight ............................................... 144

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13.5 Configure weight printing ........................................ 145
13.5.1 Configure printing of weight dimension on single labels ............ 146
13.5.2 Configure printing of weight dimension on total labels .............. 146
13.5.3 Activate or deactivate tare printing ............................... 146
13.5.4 Switch printing of gross weight on or off .......................... 147
13.5.5 Switch printing of weight 2 on or off .............................. 147
13.5.6 Switch printing of e-symbol on or off .............................. 147
13.5.7 Select font height for printing weight on standard labels ............ 148
13.5.8 Select weight text: Fixed weight or nominal fill ..................... 148
13.5.9 Select weight text: Meat percentage or drained weight ............. 148
13.5.10 Selecting weight indication for display and print ................... 149
13.6 Entering tare ................................................... 149
13.7 Allow or block tare changing on PLU change ...................... 149
13.8 Work out share of ingredients .................................... 149
13.8.1 Configure ingredient percentage ................................. 150
13.8.2 Enter ingredient share ........................................... 150
13.8.3 Print drained weight or net weight ................................ 150
14 Prices and currencies ................................................. 151
14.1 Enter prices .................................................... 151
14.1.1 Select special price option ....................................... 151
14.1.2 Enter unit or fixed price .......................................... 152
14.1.3 Enter special price .............................................. 152
14.1.4 Enter parameter for special price ................................. 153
14.2 Unit price splitting ............................................... 154
14.2.1 Switch on/off unit price splitting .................................. 154
14.2.2 Enter unit price splitting ......................................... 155
14.3 Configure how price is printed ................................... 155
14.3.1 Print unit price on single labels ................................... 155
14.3.2 Print dimension and currency symbol for the unit price ............. 156
14.3.3 Print unit price on total labels .................................... 156
14.3.4 Print the second unit price ....................................... 157
14.3.5 Configure printing of the sales price .............................. 157
14.3.6 Print the currency unit for totals .................................. 158
14.3.7 Print secondary price ............................................ 158
14.3.8 Select a different font size for the places after the decimal point .... 159
14.3.9 Print conversion rate ............................................ 159
14.3.10 Select a position for the currency symbol ......................... 160
14.3.11 Select separator ................................................ 160
14.4 Countries and changing the country .............................. 160
14.4.1 Select primary country .......................................... 161
14.4.2 Select secondary country ........................................ 162
14.4.3 Allow or block country change on PLU change .................... 162

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14.5 Rounding of price ............................................... 163
14.5.1 Select rounding of price for primary country ....................... 163
14.5.2 Select rounding of price for secondary country .................... 164
14.6 Update conversion table ......................................... 164
14.7 Swap primary and secondary country ............................ 165
14.8 Currency of neutral country ...................................... 166
15 Texts ................................................................. 167
15.1 Using text editor ................................................ 167
15.1.1 Call up text editor ............................................... 170
15.1.2 Loading text into Editor .......................................... 170
15.1.3 Selecting character size ......................................... 171
15.1.4 Selecting text alignment ......................................... 172
15.1.5 Inserting further control characters ............................... 173
15.1.6 Saving text for current labeling ................................... 174
15.1.7 Save text in the database ........................................ 174
15.1.8 Closing text editor .............................................. 175
15.1.9 Delete text ..................................................... 175
15.1.10 Delete text area ................................................ 175
15.1.11 Print list of saved texts .......................................... 176
15.2 Manage general texts ........................................... 176
15.2.1 Edit general text ................................................ 177
15.2.2 Save general text for the current labeling job ...................... 177
15.2.3 Save general text under a text number in the database ............ 177
15.3 Manage static texts ............................................. 177
15.3.1 Open table of static texts in order to edit .......................... 179
15.3.2 Edit static text table ............................................. 179
15.3.3 Save the static text table ........................................ 180
15.3.4 Close the static text table without saving .......................... 180
15.3.5 Delete static text table ........................................... 180
15.3.6 Open the static text table for the current labeling job ............... 181
15.3.7 Edit static texts for current labeling job ............................ 181
15.4 Manage date texts .............................................. 181
15.4.1 Configure printing of date text .................................... 183
15.4.2 Managing the date text in the database ........................... 184
15.4.3 Enter or change the date text for the current labeling job ........... 185
15.4.4 Delete date text ................................................. 185
15.5 Managing PLU texts ............................................ 185
15.6 Managing simple texts .......................................... 186

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16 Date and time ......................................................... 187
16.1 Packed-on, sell-by and use-by date .............................. 187
16.1.1 Enter date 1 .................................................... 187
16.1.2 Enter date 2 .................................................... 187
16.1.3 Enter date 3 .................................................... 188
16.2 Shelf life days .................................................. 188
16.2.1 Enter shelf-life days 1 ........................................... 189
16.2.2 Enter shelf-life days 2 ........................................... 189
16.3 Enter time date 1, 2, and 3 ...................................... 189
16.4 Enter + days ................................................... 189
16.5 Configure printing of date and time ............................... 190
16.5.1 Print options for date 1 .......................................... 190
16.5.2 Print options for date 2 .......................................... 190
16.5.3 Print options for date 3 .......................................... 191
16.5.4 Determine format for printing date ................................ 192
16.5.5 Select how to write the date ..................................... 193
16.5.6 Select date format .............................................. 194
16.5.7 Select how half-days should be displayed ......................... 195
16.5.8 Select number of digits for displaying year ........................ 195
16.5.9 Select time format .............................................. 196
16.5.10 Switch on/off printing time ....................................... 196
16.5.11 Further print settings ............................................ 196
17 Numbers and values .................................................. 197
17.1 Entering product group number .................................. 197
17.2 Entering the number of pieces per package ....................... 198
17.3 Configure the content of general numbers 1 to 3 .................. 198
17.4 Enter printable numbers ......................................... 199
18 Label data ............................................................ 200
18.1 Manage label parameters in tables ............................... 200
18.1.1 Overview of label parameters .................................... 201
18.1.2 Define new label parameter table or open table for editing .......... 201
18.1.3 Edit label parameter table ....................................... 202
18.1.4 Delete label parameter table ..................................... 202
18.1.5 Call up label parameter table .................................... 203
18.2 Select label layout .............................................. 203
18.3 Select label size for standard labels .............................. 204

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18.4 Delete label layout .............................................. 205
18.5 Switch 180° rotation on or off .................................... 205
18.6 Set variable header length ....................................... 205
18.7 Set the light barrier offset ........................................ 206
18.8 Set line spacing ................................................ 207
18.9 Set layout length for ticket ....................................... 207
18.10 Switch frame on or off ........................................... 207
18.11 Switch texts on and off .......................................... 207
18.11.1 Switch weight text on or off ...................................... 208
18.11.2 Activate or deactivate price text .................................. 208
18.11.3 Activate or deactivate supplementary text ......................... 209
18.11.4 Activate or deactivate total text ................................... 209
18.12 Switch digit code on or off ....................................... 209
18.13 Switch logo in textfield 1 on or off ................................ 210
18.14 Select logos .................................................... 210
18.15 Delete logo ..................................................... 211
18.16 Configure digit height ........................................... 211
18.17 Delete font set .................................................. 211
19 Codes and scanning rules ............................................. 212
19.1 Important terms for barcodes .................................... 212
19.2 Overview of code types ......................................... 213
19.3 Manage code structure rules ..................................... 214
19.3.1 Code editor overview ............................................ 215
19.3.2 Define code structure rule and open it ready for editing ............ 215
19.3.3 Edit and save code structure rule ................................ 216
19.3.4 Possible code contents .......................................... 217
19.3.5 Enter code structure ............................................ 220
19.3.6 Special inputs .................................................. 224
19.3.7 Error messages concerning code structure ........................ 226
19.3.8 Delete code structure rule ....................................... 227
19.4 Load code structure rule into code field ........................... 227
19.5 Enter or change the code substring for the current labeling job ..... 227

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19.6 Settings for printing barcodes .................................... 228
19.6.1 Allocate total code .............................................. 228
19.6.2 Activate or deactivate code printing .............................. 228
19.6.3 Switch separate code string printing on or off ...................... 229
19.6.4 Print sub-code string: Explanations ............................... 230
19.6.5 Print sub-code string ............................................ 231
19.6.6 Select code field for RFID label (smart label) ...................... 231
19.7 Features of individual code types ................................ 231
19.7.1 EAN13 or UPC-A code .......................................... 231
19.7.2 EAN-D3 code .................................................. 232
19.7.3 Industrial code .................................................. 233
19.7.4 Logistics codes ITF-14 .......................................... 233
19.7.5 Logistics codes Maxicode ....................................... 233
19.7.6 EPC-96 Code for RFID labels (UHF only) ......................... 234
19.7.7 Enter code structure rule SGTIN-96 (example) .................... 237
19.8 Scanning rule .................................................. 238
19.9 Overview of scan code contents ................................. 238
19.10 Sequence during processing of scanned code contents ............ 240
19.11 Administrating scanning rules .................................... 240
19.11.1 Re-creating or opening scanning rule for editing ................... 241
19.11.2 Editing and saving scanning rule ................................. 242
19.11.3 Selecting code type for scanning rule ............................. 242
19.11.4 Entering code structure for scanning rule ......................... 243
19.11.5 Deleting scanning rule .......................................... 247
19.12 Calling up scanning rule ......................................... 247
19.13 Changing current scanning rule .................................. 248
20 Automatic machine parameters ....................................... 249
20.1 Managing automatic labeler parameters in tables .................. 249
20.1.1 Overview of automatic labeler parameters ........................ 250
20.1.2 Defining new label parameter tables or opening tables for editing ... 250
20.1.3 Editing labeler parameter tables .................................. 251
20.1.4 Deleting labeler parameter table ................................. 251
20.1.5 Calling up labeler parameter tables ............................... 251

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20.2 Labeler adjustment ............................................. 252
20.2.1 Activating and deactivating the height adjustment for labelers ...... 252
20.2.2 Activating and deactivating the transverse adjustment for labelers .. 252
20.2.3 Setting the height offset of the labeler ............................ 253
20.2.4 Setting the transverse offset of the labeler ........................ 253
20.2.5 Enter the maximum package height .............................. 254
20.2.6 Adjusting labeler height by means of softkeys ..................... 254
20.2.7 Enter transverse position of labeler ............................... 255
20.2.8 Adjusting the transverse position of the labeler via softkeys ........ 255
20.3 Distances and positions of the labeler ............................ 256
20.3.1 Entering the label distance ...................................... 256
20.3.2 Enter reference line for label distance ............................ 257
20.4 Piston labeler ................................................... 257
20.4.1 Entering package height ......................................... 258
20.4.2 Entering gripper offset ........................................... 258
20.4.3 Entering rotational angle ........................................ 259
20.4.4 Entering acceleration time ....................................... 259
20.4.5 Entering extension time ......................................... 259
20.5 Rotary arm labeler .............................................. 259
20.5.1 Rotation parameter ............................................. 260
20.6 Belt labeler ..................................................... 260
20.6.1 Entering label overhang ......................................... 260
20.6.2 Entering supporting air supply for roller lift ........................ 260
20.6.3 Entering supporting air supply for gripper ......................... 260
20.6.4 Entering extension time of pressure roller ......................... 261
20.7 Delay for the external triggered labeler ........................... 261
20.8 Conveyor unit .................................................. 261
20.8.1 Switching on or off the auxiliary belts ............................. 261
20.8.2 Registration of light barrier masking section ....................... 262
20.8.3 Selecting transmitting current of light barrier ...................... 262
20.8.4 Entering belt speed for labeling .................................. 263
20.8.5 Registration of belt speed for conveying .......................... 263
20.8.6 Registration of separation factor ................................. 263
20.8.7 Activating or deactivating pressure roller .......................... 263
20.8.8 Entering speed of pressure roller ................................. 264
20.8.9 Selecting operating mode for weighing belt ....................... 264
20.8.10 Selecting operating mode for labeling belt ........................ 264
20.8.11 Adjusting and calibrating guide rails .............................. 265
20.9 Dividers and package ejector .................................... 265
20.9.1 Registration of switch-on time .................................... 265
20.9.2 Selecting polarity ............................................... 266
20.9.3 Selecting activation criteria ...................................... 267
20.9.4 Registration of delay time ........................................ 268
20.9.5 Setting control and container light barrier ......................... 268

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20.10 Ejecting package for quality assurance ........................... 268
20.11 Signal lamp for paper status ..................................... 269
20.12 Polarities ....................................................... 269
20.12.1 Setting polarity for control light barriers ........................... 269
20.12.2 Setting polarity for container light barriers ......................... 270
20.12.3 Setting polarity for other inputs and outputs ....................... 270
20.13 Delays ......................................................... 271
20.14 Scale .......................................................... 271
20.14.1 Activate or deactivate tare printing ............................... 271
21 Processing ............................................................ 272
21.1 Configuring resolution for label printing ........................... 272
21.2 Switch on and apply automatic PLU change ...................... 272
21.3 Configure synchronization message of weighing belt .............. 274
21.4 Enter labeling type .............................................. 275
21.5 Configure change of labeling type ................................ 278
21.6 Entering device number ......................................... 278
21.7 Entering device name ........................................... 278
21.8 Enter production numbers ....................................... 279
21.8.1 Switch printing of the operator number on or off ................... 279
21.8.2 Entering operator number ....................................... 279
21.8.3 Configuring batch number ....................................... 280
21.8.4 Entering batch number .......................................... 280
21.8.5 Entering lot number ............................................. 280
21.9 Use numerators ................................................ 281
21.9.1 Configuring individual numerator ................................. 281
21.9.2 Configuring total numerator ...................................... 282
21.9.3 Enter the range of values of the numerators ....................... 283
21.9.4 Editing start value of numerators ................................. 283
21.9.5 Configuring available counters ................................... 284
21.10 Printer channel control .......................................... 284
22 Totals ................................................................. 286
22.1 Set totalization type ............................................. 286
22.2 General total preselections ...................................... 287
22.2.1 Selecting the preselection type for Total 1 to 3 .................... 287
22.2.2 Entering preselection value for total 1 to 3 ........................ 288

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22.3 Configure equaled total .......................................... 288
22.3.1 Fill up box total 1 ............................................... 289
22.3.2 Fill up pallet total 2 .............................................. 289
22.3.3 Enter equaled weight for totals 1 to 3 ............................. 289
22.3.4 Enter special unit price for total weight ............................ 290
22.4 Define weight total .............................................. 290
22.5 Enter total tare for totals 1 to 3 ................................... 290
22.6 Select deletion criteria for totals .................................. 291
22.6.1 Select Totals deletion criteria for Total 1 .......................... 291
22.6.2 Select Totals deletion criteria for Total 2 .......................... 292
22.6.3 Select totals deletion criteria for PLU total ......................... 292
22.6.4 Select totals deletion criteria for product group total ................ 292
22.7 Set up total release ............................................. 293
22.7.1 Set up total acknowledgement for external printer ................. 294
22.7.2 Print totals on different customer labels ........................... 295
22.7.3 Select barcode for printing total labels ............................ 295
22.7.4 Configure printing of weight dimension on total labels .............. 296
22.7.5 Switch printing secondary price total on or off ..................... 296
22.8 Triggering of totals .............................................. 296
22.9 Printing article totals greater than zero ............................ 297
22.10 Total preselection matrix ........................................ 299
22.10.1 Use total preselection matrix ..................................... 299
22.10.2 Use total preselection column .................................... 302
22.10.3 Enter or edit total preselection data for a PLU ..................... 303
22.10.4 Delete total preselection data for a PLU .......................... 304
22.11 Total evaluation ................................................ 304
22.11.1 Allocate key attributes for total evaluations ........................ 305
22.11.2 Configure total evaluations A to C ................................ 306
22.11.3 Delete data records from total evaluations ........................ 308
22.11.4 Delete data record range from total evaluation .................... 308
22.11.5 Delete totals in total evaluations automatically ..................... 308
22.11.6 Printing total evaluation A, B, or C ................................ 309

Instruction manual GLM-I Contents
38.019.129.001 en 15
23 Weight classes and statistics .......................................... 310
23.1 Weight classes ................................................. 310
23.1.1 Enter the column number for the weight class tables ............... 310
23.1.2 Define or edit weight class table .................................. 311
23.1.3 Set up weight class columns ..................................... 311
23.1.4 Enter the same presettings for all weight classes .................. 312
23.1.5 Edit weight class attribute ....................................... 313
23.1.6 Types of statistics ............................................... 316
23.1.7 Delete weight class table ........................................ 317
23.1.8 Configure weight class change ................................... 317
23.1.9 Open weight class table manually ................................ 318
23.1.10 Edit the current weight class table ................................ 319
23.1.11 Edit current weight class table via input assistant .................. 320
23.1.12 Selection criteria for editing weight class tables via the input assistant
................................................................. 321
23.1.13 Enter the fixed weight for the current labeling job .................. 325
23.1.14 Enter the minimum and maximum weight ......................... 326
23.1.15 Enter start value for sliding content check ......................... 326
23.2 Statistics ....................................................... 327
23.2.1 Selecting statistics report ........................................ 327
23.2.2 Selecting initiation criterion for statistics reports ................... 328
23.2.3 Releasing statistics reports manually ............................. 330
23.2.4 Adding to statistics data ......................................... 331
23.2.5 Creating customer-specific statistics reports ...................... 332
23.2.6 Assigning statistics report to a transmission channel ............... 333
23.2.7 Display statistics report .......................................... 333
23.2.8 Printing process data ............................................ 333
24 Operation ............................................................. 334
24.1 Switch on device ................................................ 334
24.2 Switching off device ............................................. 334
24.3 Preparatory work ............................................... 335
24.4 Conditions for package infeed ................................... 335
24.5 Call up article ................................................... 335
24.5.1 Calling up article via PLU number and customer number, if available
................................................................. 336
24.5.2 Search article via article text ..................................... 337
24.6 Zerosetting scale ............................................... 337
24.7 Weighing tare weight ............................................ 337
24.8 Labeling ....................................................... 338

Contents Instruction manual GLM-I
16 38.019.129.001 en
24.9 Cancel ......................................................... 338
24.9.1 Cancelling via numerator ........................................ 339
24.9.2 Cancel with minus tool .......................................... 340
24.10 Printing total label ............................................... 343
24.10.1 Printing total label by hand ...................................... 343
24.10.2 Synchronous printing of total label ................................ 343
24.11 Print label sequence ............................................ 343
24.11.1 Print label sequence for unknown package number ................ 345
24.12 Print label copies ............................................... 345
24.13 Dispense separating label automatically .......................... 345
24.14 Printing lists .................................................... 346
24.15 Releasing statistics reports manually ............................. 346
25 Troubleshooting ...................................................... 348
25.1 Troubleshooting through Reset .................................. 348
25.1.1 Executing a package reset ...................................... 348
25.1.2 Executing a device reset ........................................ 348
25.2 Messages ...................................................... 349
25.2.1 Acknowledging messages ....................................... 349
25.2.2 Redisplaying lock messages ..................................... 349
25.2.3 Lock messages: "Processing disabled:" .......................... 350
25.2.4 Messages: Scale ............................................... 351
25.2.5 Messages: Printer and labeling system ........................... 352
25.2.6 Messages: Package ............................................ 353
25.2.7 Other messages ................................................ 354
25.3 Configure error behavior ........................................ 356
25.3.1 Setting operating mode in case of error ........................... 356
25.3.2 Set error number for automatic stop .............................. 356
25.3.3 Set the approval rights for remote-controlled lock status ............ 356
25.4 Service print-outs ............................................... 357
25.4.1 Select device for service printouts ................................ 357
25.4.2 Setting smaller character set for service printouts .................. 357
25.4.3 Redirecting service printouts ..................................... 358
25.4.4 Printing device settings .......................................... 358
25.4.5 Print log book of metal detector .................................. 359
25.4.6 Diagnostic tool .................................................. 360
25.4.7 Print internal device status ....................................... 360
25.4.8 Print menu tree and set parameters .............................. 361
25.4.9 Printing resource data ........................................... 361

Instruction manual GLM-I Contents
38.019.129.001 en 17
25.5 Test functions for service purposes ............................... 361
25.5.1 Testing belt tension of conveyor belts ............................ 361
25.5.2 Testing belt drives .............................................. 362
25.5.3 Test printer ..................................................... 362
25.5.4 Test scales ..................................................... 363
25.5.5 Check if within permissible verification limits ...................... 363
25.6 Delete remote soft keys ......................................... 363
26 Manage licenses ...................................................... 364
26.1 Activate licenses ................................................ 364
26.2 Print a list of licenses ............................................ 364
26.3 Switch on/off the demo and trial licenses .......................... 364
26.4 Switch licenses on and off ....................................... 365
27 Back up data .......................................................... 366
27.1 Data backup on storage medium ................................. 366
27.1.1 Formatting storage medium ...................................... 366
27.1.2 Saving line backup .............................................. 367
27.1.3 Load line backup ............................................... 369
27.1.4 Display status of line backup ..................................... 370
27.1.5 Delete line backup .............................................. 370
27.1.6 Select device for line backup .................................... 371
27.2 User-defined soft keys .......................................... 372
27.2.1 Save user-defined softkeys ...................................... 372
27.2.2 Load user-defined softkeys ...................................... 372
27.3 Setup .......................................................... 372
27.3.1 Save setup ..................................................... 373
27.3.2 Activate setup .................................................. 373
27.3.3 Delete setup .................................................... 374
27.4 Remove storage medium safely .................................. 374
28 Maintenance .......................................................... 375
28.1 General information ............................................. 375
28.2 Safety measures ................................................ 375

Contents Instruction manual GLM-I
18 38.019.129.001 en
28.3 Cleaning ....................................................... 377
28.3.1 Cleaning information ............................................ 377
28.3.2 Display and operating unit ....................................... 377
28.3.3 Switch cabinet .................................................. 377
28.3.4 Conveyor belts ................................................. 377
28.3.5 Package guides ................................................ 378
28.3.6 Light barrier and reflecting foil .................................... 378
28.3.7 Cleaning printer ................................................ 379
28.4 Maintenance ................................................... 381
28.4.1 Assembling new printer roller .................................... 381
28.4.2 EcoMotion Printer: Changing the felt strip in the printer ............ 382
28.5 Service and maintenance tables ................................. 383
28.5.1 1-shift operation ................................................ 383
28.5.2 2-shift operation ................................................ 386
28.5.3 3-shift operation ................................................ 389
29 Printer ................................................................ 392
29.1 Printer equipment ............................................... 392
29.1.1 Display thermal strip type ........................................ 392
29.1.2 Activating or deactivating Smart Label (RFID labels) ............... 392
29.2 Operating mode ................................................ 393
29.2.1 Activate or deactivate reverse mode .............................. 393
29.2.2 Choose thermal direct printing or thermal transfer printing .......... 393
29.2.3 Sent print output ................................................ 394
29.3 Printer positions ................................................ 394
29.3.1 Modify label feed ............................................... 394
29.3.2 Change horizontal and vertical print position ...................... 395
29.3.3 Select position on rip-off edge ................................... 395
29.4 Print quality .................................................... 396
29.4.1 Modify printing speed ........................................... 396
29.4.2 Adjust printing density for thermal or thermal transfer labels ........ 396
29.5 Set print image ................................................. 396
29.6 Printer sensor system ........................................... 397
29.6.1 Calibrating label light barrier ..................................... 397
29.6.2 Select label light barrier ......................................... 398
29.6.3 Modify the transmission current of the label light barriers ........... 398
29.6.4 Set label contrast ............................................... 398
29.6.5 Enter diameter of the label roll for supply message ................ 399
30 Interfaces ............................................................. 400
30.1 Interface overview .............................................. 400