Black & Decker JU500BD User manual

8 1
500 AMP SLIM JUMP-STARTER
INSTRUCTION MANUAL
Thank you for choosing Black & Decker!
Go to www.BlackandDecker.com/NewOwner
to register your new product
Catalog Number JU500BD
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON PLEASE CALL
1-800-544-6986
BEFORE YOU CALL, HAVE THE CATALOG No, AND DATE CODE
AVAILABLE. IN MOST CASES, A BLACK & DECKER REPRESENTATIVE
CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A
SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS
VITAL TO BLACK & DECKER.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Cat. # JU500BD Form # 90536354
April 2008 Copyright © 2007 Black & Decker Printed in China
JU500B ManualEN 040308.qxp 4/3/2008 12:04 PM Page 8

3
WARNING: This product or its power cord contains lead, a chemical known to the State of California to cause cancer and
birth defect or other reproductive harm. Wash hands after handling.
WARNING: BURST HAZARD: Do not use the unit for charging dry-cell batteries that are commonly used with home
appliances. These batteries may burst and cause injury to persons and damage property. Use the unit for charging/boosting a
LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than in a starter-motor
application.
WARNING: SHOCK HAZARD:
• If an extension cord is used, make sure that:
a) the pins of extension cord are the same number, size and shape as those in the charger,
b) the extension cord is properly wired and in good electrical condition,
c) the wire size is large enough for the AC rating of the charger as indicated in the table on page 1.
• Do not operate unit with damaged cord or plug; or if the unit has received a sharp blow, been dropped, or otherwise damaged
in any way. Do not disassemble the unit; take it to a qualified service technician when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire, and will void warranty.
• Use of an attachment not supplied, recommended or sold by manufacturer specifically for use with this unit may result in a
risk of electrical shock and injury to persons.
• NEVER submerge this unit in water; do not expose it to rain, snow or use when wet.
• To reduce risk of electric shock, disconnect the unit from any power source before attempting maintenance or cleaning.
Turning off controls without disconnecting will not reduce this risk.
• Do not insert foreign objects into the USB outlet.
WARNING: RISK OF EXPLOSIVE GASES
• Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation.
For this reason, it is of the utmost importance that each time before using the jump-starter you read this manual and follow
instructions exactly.
• To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and
manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products
and on the engine.
• This equipment employs parts (switches, relays, etc.) that produce arcs or sparks. Therefore, if used in a garage or enclosed
area, the unit MUST be placed not less than 18 inches above the floor.
• THIS UNIT IS NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY ADULTS.
CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:
• Pull cord by plug rather than cord when disconnecting the 120V AC Charging Adapter from the unit.
• NEVER ATTEMPT TO JUMP-START OR CHARGE A FROZEN BATTERY.
• To recharge this unit, use only the supplied AC Charging Adapter.
• Vehicles that have on-board computerized systems may be damaged if vehicle battery is jump-started. Before jump-starting,
read the vehicle’s owner’s manual to confirm that external-starting assistance
is suitable.
• When working with lead acid batteries, always make sure immediate assistance is available in case of accident or emergency.
• Always have protective eyewear when using this product: contact with battery acid may cause blindness and/or severe burns.
Be aware of first aid procedures in case of accidental contact with battery acid.
• Have plenty of fresh water and soap nearby in case battery acid contacts skin.
• If battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes and get medical
attention immediately.
• Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or power station
• Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead acid battery. A lead
acid battery can produce a short circuit current high enough to weld a ring, or similar metal object, to skin, causing a severe
burn.
• Do not wear vinyl clothing when jump-starting a vehicle when jump-starting a vehicle, friction can cause dangerous static-
electrical sparks.
• Jump-start procedures should only be performed in a safe, dry, well-ventilated area.
• Always store battery clamps when not in use. Never touch battery clamps together. This can cause dangerous sparks, power
arcing and/or explosion.
• When using this unit close to the vehicle’s battery and engine, stand the unit on a flat, stable surface, and be sure to keep all
clamps, cords, clothing and body parts away from moving vehicle parts.
• Never allow red and black clamps to touch each other or another common metal conductor — this could cause damage to the
unit and/or create a sparking/explosion hazard.
a) For negative-grounded systems, connect the POSITIVE (RED) clamp to the POSITIVE ungrounded battery post and the
NEGATIVE (BLACK) clamp to the vehicle chassis or engine block away from the battery. Do not connect the clamp to the
carburetor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.
b) For positive-grounded systems, connect the NEGATIVE (BLACK) clamp to the NEGATIVE ungrounded battery post and the
POSITIVE (RED) clamp to the vehicle chassis or engine block away from the battery. Do not connect the clamp to the
carburetor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.
• If the connections to the battery’s POSITIVE and NEGATIVE terminals are incorrect, the Reverse Polarity Indicator will light
(red) and the unit will sound a beep. Disconnect clamps and reconnect to battery with correct polarity.
• Always disconnect the negative (Black) jumper cable first, followed by the positive (Red) jumper cable, except for positive
grounded systems.
• Do not expose battery to fire or intense heat since it may explode. Before disposing of the battery, protect exposed terminals
with heavy-duty electrical tape to prevent shorting (shorting can result in injury or fire).
2
SAFETY GUIDELINES / DEFINITIONS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in
property damage.
RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be followed to reduce
the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury
and property damage. There are certain applications for which tools and equipment are designed. Black & Decker strongly
recommends that this product NOT be modified and/or used for any application other than for which it was designed. Read and
understand all warnings and operating instructions before using any tool or equipment.
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL APPLIANCES READ ALL INSTRUCTIONS
READ ALL INSTRUCTIONS
WARNING: Read all instructions before operating product. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
• AVOID DANGEROUS ENVIRONMENTS: Don’t use appliances in damp or wet locations. Don’t use appliances in the rain.
• KEEP CHILDREN AWAY. All visitors should be kept at a distance from work area.
• STORE IDLE APPLIANCES INDOORS. When not in use, appliances should be stored indoors in dry, and high or locked-up
place – out of reach of children.
• DON’T FORCE APPLIANCE. It will do the job better and with less likelihood of a risk of injury at the rate for which it was designed.
• USE RIGHT APPLIANCE. Do not use the appliance for any job except that for which it is intended.
• DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and substantial,
non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
• USE SAFETY GLASSES AND OTHER SAFETY EQUIPMENT. Use safety goggles or safety glasses with side shields, complying
with applicable safety standards and, when needed, a face shield. Also use face or dust mask if operation is dusty. This applies to
all persons in the work area. Also use a hard hat, hearing protection, gloves, safety shoes and dust collection systems when
specified or required. Safety glasses or the like are available at extra cost at your local dealer or Black & Decker Service Center.
• DON’T ABUSE CORD. Never carry appliance by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges.
• DON’T OVERREACH. Keep proper footing and balance at all times.
• DISCONNECT APPLIANCES. Disconnect the appliance from the power supply when not in use, before servicing, and when
changing accessories such as blades and the like.
• AVOID UNINTENTIONAL STARTING. Don’t carry plugged-in appliance with finger on switch. Be sure switch is off when plugging in.
• GROUND FAULT CIRCUIT INTERRUPTER (GFCI) protection should be provided on the circuits or outlets to be used.
Receptacles are available having built in GFCI protection and may be used for this measure of safety.
• USE OF ACCESSORIES AND ATTACHMENTS. The use of any accessory or attachment not recommended for use with this
appliance could be hazardous. Note: Refer to the accessory section of this manual for further details.
• STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to
determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction
manual. Have defective switches replaced by authorized service center. Do not use tool if switch does not turn it on and off.
• DO NOT OPERATE portable electric tools near flammable liquids or in gaseous or explosive atmospheres. Motors in these
tools normally spark, and the sparks might ignite fumes.
• OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
• EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use
the next heavier gage. The smaller the gage number, the heavier the cord.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
(0-7,6m) (7,6-15,2m) (15,2-30,4m) (30,4-45,7m)
240V 0-50 51-100 101-200 201-300
(0-15,2m) (15,2-30,4m) (30,4-60,9m) (60,9-91,4m)
Ampere Rating
More Not more American Wire Gage
Than Than
0 - 6 18 16 16 14
6-101816 14 12
10-121616 14 12
12 - 16 14 12 Not Recommended
JU500B ManualEN 040308.qxp 4/3/2008 12:04 PM Page 2

5
Controls and Indicators
CHARGING/RECHARGING
This product has a sealed lead acid battery. For maximum battery life, we recommend the Jump-Starter be kept fully charged at
all times. Recharge before first use, immediately after each use, and once a month if not used. Failure to do this may reduce the
battery life dramatically. To check the battery charge status at any time, press the Battery Charge Level Pushbutton.
Note: This unit is delivered in a partially charged state – you must fully charge it before using it for the first time. Initial AC
charge should be for 24 hours.
Charging/Recharging Using the 120 Volt AC Charger and
a Standard Household Extension Cord (not included)
1. Lift the AC adapter cover located on the back of the unit and connect an extension cord to the unit. Plug the other end of the
cord into a standard 120 volt AC wall outlet.
2. Charge until three Red and one Green LED Battery Status Indicators light.
3. Once fully charged, disconnect the extension cord.
Note: The unit cannot be overcharged using the AC method.
JUMP-STARTER
This Jump-Starter is equipped with an ON/OFF Power Switch. Once the connections are properly made, turn the switch ON to
jump-start the vehicle.
1. Turn OFF vehicle ignition and all accessories (radio, A/C, lights, connected cell phone chargers, etc.). Place vehicle in “park”
and set the emergency brake.
2. Make sure the Jump-Starter Power Switch is turned to OFF.
3. Remove jumper clamps from clamp tabs. Connect the red clamp first, then the black clamp.
4.Procedure for jump-starting a NEGATIVE GROUNDED SYSTEM (negative battery terminal is connected to chassis) (MOST
COMMON)
4a. Connect positive (+) red clamp to vehicle battery’s positive terminal.
4b. Connect negative (–) black clamp to chassis or a solid, non-moving, metal vehicle component or body part. Never clamp
directly to negative battery terminal or moving part.
5.Procedure for jump-starting POSITIVE GROUND SYSTEMS
Note: In the rare event that the vehicle to be started has a Positive Grounded System (positive battery terminal is
connected to chassis), replace steps 4a and 4b above with steps 5a and 5b, then proceed to step 6.
5a. Connect negative (–) black clamp to vehicle battery’s negative terminal.
5b. Connect positive (+) red clamp to vehicle chassis or a solid, non-moving, metal vehicle component or body part. Never
clamp directly to Positive battery terminal or moving part.
1.REVERSE POLARITY INDICATOR
2.ALTERNATOR CHECK INDICATOR
3.JUMP-STARTER POWER ON INDICATOR
4.JUMP-STARTER POWER SWITCH
5.BATTERY CHARGE LEVEL PUSHBUTTON
6.USB POWER ON INDICATOR
7.USB POWER PORT
8. USB ON/OFF SWITCH
9.LED BATTERY STATUS INDICATORS
10.BUILT-IN 120 VOLT AC CHARGER (UNDER
PROTECTIVE COVER)
11.POSITIVE (+) RED CLAMP
12.BUILT-IN LED EMERGENCY AREA LIGHT
13.AREA LIGHT POWER SWITCH
14.NEGATIVE (–) BLACK CLAMP
Front View Back View
3
2
54 7
6 8
9
110
11
121314
4
• Place this unit as far away from the battery as cables permit.
• Never allow battery acid to come in contact with this unit.
• Do not operate this unit in a closed area or restrict ventilation in any way.
• FIRST AID – SKIN: If battery acid comes in contact with skin, rinse immediately with water, then wash thoroughly with soap
and water. If redness, pain, or irritation occurs, seek immediate medical attention.
EYES: If battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate
medical attention.
• IMPORTANT: This unit is delivered in a partially charged state. Fully charge unit with a household extension cord (not supplied)
for a full 24 hours before using for the first time. You cannot overcharge the unit using the AC charging method.
• All On/Off switches should be in the OFF position when the unit is charging or not in use. Make sure all switches are in the OFF
position before connection to a power source or load.
• This system is designed to be used only on vehicles with a 12 volt DC battery system. Do not connect to a 6 volt or 24 volt
battery system.
• This system is not designed to be used as a replacement for a vehicular battery. Do not attempt to operate a vehicle that does
not have a battery installed.
• Excessive engine cranking can damage a vehicle’s starter motor. If the engine fails to start after the recommended number of
attempts, discontinue jump-start procedures and look for other problems that may need to be corrected.
• Do not use this jump-starter on a watercraft. It is not qualified for marine applications.
• Although this unit contains a non-spillable battery, it is recommended that unit be kept upright during storage, use and
recharging. To avoid possible damage that may shorten the unit’s working life, protect it from direct sunlight, direct heat
and/or moisture.
• Read And Understand This Instruction Manual Before Using This Unit.
SAVE THESE INSTRUCTIONS
WARNING: TO REDUCE THE RISK OF INJURY:
Follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to
use with this unit. Review cautionary markings on these products and on engine.
INTRODUCTION
Thank you for choosing the 500 Amp Slim Jump-Starter. This compact jump-starter is unique in the amount of energy it can
supply for its size. The internal battery is a high density sealed, lead-acid battery that stores and delivers energy comparable to
full sized ordinary jump-starters. Please read this guide carefully before use to ensure optimum performance and avoid damage
to the unit or items that you are using it with.
The
500 Amp Slim Jump-Starter is a compact, durable, portable jump-start system for vehicles that have a standard 12 volt
battery system. This self-contained, rechargeable system will start most vehicles without the need for a host vehicle or 12 volt
DC power supply. It can also be used as a portable source of 12 volt DC electric power in remote locations and/or emergency
situations. It is ideal for use with 12 volt DC cordless, portable, rechargeable products and DC/AC power inverters.
FEATURES
• Keyless ON/OFF Power Switch
• Cordless/rechargeable
• Built-in non-spillable, maintenance-free, heavy duty, sealed, lead-acid battery
• Requires no maintenance (other than recharging) for optimum operation
• Heavy duty cables and clamps
• 5 Volt DC USB Charging Port
• Built-in LED Area Light
• Alternator voltage check
• Reverse polarity connection warning indicator
• Exclusive cable storage channels keep jumper cables out of the way until needed
• Built-in 120 Volt AC Charger (uses a standard extension cord, not included)
• Easy-to-read LED battery charge status indicators
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device
may not cause harmful interference, and (2) This device must accept any interference received, including interference that
may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the
FCC Rules, These limits are designed to provide reasonable protection against harmful interference to radio
communications. However, there is not guarantee that interference to radio or television reception, with can be determined
by turning the equipment off and on, user is encouraged to try to connect the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between equipment and receiver.
• Connect equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
JU500B ManualEN 040308.qxp 4/3/2008 12:04 PM Page 4

7
SERVICE INFORMATION
All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool
service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location
nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call: 1-800-544-
6986 or visit www.blackanddecker.com.
FULL TWO-YEAR HOME USE WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective
product will be replaced or repaired at no charge in either of two ways.
The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that
the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually
30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy
regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or
replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed
under "Tools-Electric" in the yellow pages of the phone directory and on our website www.blackanddecker.com.
This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which
vary from state to state or province to province. Should you have any questions, contact the manager of your nearest Black &
Decker Service Center. This product is not intended for commercial use.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free
replacement.
SPECIFICATIONS
Boost Ampere: 500 instantaneous cranking amps
Battery Type: Sealed, high energy density, AGM, lead-acid, rechargeable, maintenance-
free, 12 volt DC
Area Light: Light Emitting Diode (LED)
USB Charging Port Output: 5 volts DC 300 mA
Booster Cables: XX AWG cables with 500 Amps heavy duty clamps
Accessory Outlet: Self-resetting breaker 5 amps
Imported by
Black & Decker (U.S.) Inc.,
701 E. Joppa Rd.
Towson, MD 21286 U.S.A.
RD040308
See ‘Tools-Electric’
– Yellow Pages–
for Service & Sales
6
6. When clamps are connected properly, turn the Jump-Starter Power Switch to ON.
7. Turn ON the ignition and crank the engine in 5-6 second bursts until engine starts.
8. Turn the Jump-Starter Power Switch back to the OFF position.
9. Disconnect the negative (–) engine or chassis clamp first, then disconnect the positive (+) battery clamp.
FOLLOW ALL SAFETY INSTRUCTIONS FOUND IN THIS MANUAL.
CAUTIONS: RISK OF PROPERTY DAMAGE
• If the connections to the battery’s positive and negative terminals are incorrect, the Reverse Polarity Indicator will light (red)
and the unit will sound a beep. Disconnect clamps and reconnect to battery with correct polarity.
• If vehicle fails to start, turn OFF the ignition, turn OFF the Jump-Starter Power Switch, disconnect the jump-start system’s
leads and contact a qualified technician to investigate why the engine did not start.
• Recharge this unit fully after each use.
WARNINGS
• Jump-Starter Power Switch should be off prior to jump-starting.
• This power system is to be used ONLY on vehicles with 12 volt DC battery systems.
• Never touch red and black clamps together — this can cause dangerous sparks, power arcing, and/or explosion.
• Vehicles that have on-board computerized systems may be damaged if vehicle battery is jump-started. Before jump-starting
this type of vehicle, read the vehicle manual to confirm that external-starting assistance is advised.
• Excessive engine cranking can damage the vehicle‘s starter motor. If the engine fails to start after the recommended number of
attempts, discontinue jump-start procedure and look for other problems that need to be corrected.
• After use, turn the Jump-Starter Power Switch OFF.
• Replace worn or defective parts immediately — contact the Customer Service Department toll free 1-800-544-6986.
ALTERNATOR CHECK
1. Make sure the Jump-Starter Power Switch is turned to OFF.
2. Remove jumper clamps from clamp tabs and connect to vehicle (refer to the “Jump-Starter” section for notes about
polarity).
3. Start the engine.
4. Turn all vehicle accessories OFF.
5. Turn the Jump-Starter Power Switch to ON.
6. Observe the Alternator Check Indicator. A solid green LED indicates a good alternator. A solid red LED indicates a bad
alternator.
Note: This check may not be accurate for every make, manufacturer and model of vehicle. Check only 12 volt systems.
USB POWER PORT
1. Push the USB Power Port On Pushbutton to turn the USB Port ON.
2. Plug the USB-powered device into the inverter’s USB Charging Port and operate normally.
Notes: This inverter’s USB Power Port does not support data communication. It only provides 5 volts/300mA DC power to an
external USB-powered device.
Remember to turn the USB Power Port OFF when it is not in use.
EMERGENCY AREA LIGHT
The area light is controlled by the Area Light Power Switch on the front panel of the unit. Make sure the lamp is turned OFF
when the unit is being recharged or stored.
CARE AND MAINTENANCE
Battery Replacement
It is recommended that the unit be returned to manufacturer for battery replacement. Contact Customer Service, toll-free, at 1-
800-544-6986.
Battery Disposal
Contains a maintenance-free, sealed, non-spillable, lead acid battery, which must be disposed of
properly. Recycling is required — contact your local authority for information. Failure to comply with
local, state and federal regulations can result in fines or imprisonment. For more information on
recycling this battery, call toll-free 1-800-822-8837.
WARNINGS
Do not dispose of this unit in fire as batteries inside this product may explode or leak.
Do not expose the unit containing a battery to fire or intense heat as it may explode.
Before disposing of the battery, protect exposed terminals with heavy-duty electrical tape to prevent shorting (shorting can
result in injury or fire).
ACCESSORIES
Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need
assistance regarding accessories, please call: 1-800-544-6986.
WARNING: The use of any accessory not recommended for use with this tool could be hazardous.
JU500B ManualEN 040308.qxp 4/3/2008 12:05 PM Page 6