Black & Decker 395136-00 User manual

1
VEA EL ESPAÑOL EN LA CONTRAPORTADA.
POUR LE FRANÇAIS, VOIR LA COUVERTURE ARRIÈRE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE
GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE
USAR EL PRODUCTO.
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INSTRUCTION MANUAL
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KEY INFORMATION YOU SHOULD KNOW:
•Cut only with sharp blades. Dull blades cut poorly and
overload the motor.
•If the saw does not cut accurately, refer to the TROUBLE
SHOOTING chart in this manual.
1-800-54-HOW-TO
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON PLEASE CALL
IF YOU SHOULD EXPERIENCE A PROBLEM
WITH YOUR BLACK & DECKER PURCHASE,
CALL 1-800-54-HOW-TO (1-800-544-6986).
IN MOST CASES, A BLACK & DECKER REPRESENTATIVE
CAN RESOLVE YOUR PROBLEM OVER THE PHONE.
IF YOU HAVE A SUGGESTION OR COMMENT,
GIVE US A CALL. YOUR FEEDBACK IS VITAL
TO THE SUCCESS OF BLACK & DECKER'S QUALITY
IMPROVEMENT PROGRAM.
(544-6986)
395136-00,03,BT1500 6/22/04 9:04 AM Page 1

2
5
4
3
2
1
11
10
9
8
7
6
14
12
15
16
13
18
20
FIG. 1 FIG. 2
21
Parts Description (Figures 1,2 )
FIG. 1 1. Operating Handle
2. Guard
3. Saw Blade
4. Miter Clamp Handle
5. Miter Latch
6. Miter Scale
7. Left Side Fence and
Clamping Knobs
8. Bench Mounting Hole
FIG. 2 9. Dust Spout
10. Bevel Clamp Knob
11. Bevel Scale Pointer
12. Bevel Scale
13. Bevel Stop
14. Lock Down Pin
15. Hand Indentation
16. Right Side Fence
17. Kerf Slot
18. Motor Housing
19. Spindle Lock Button
20. Trigger Switch
21. Brush Inspection Cap
FIG.1 22. Work Extension
23. Stop Block
Note: Dust bag not shown. Attaches
to #9 Dust Spout.
17
19
22
23
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3
FIG. 3 FIG. 4 FIG. 5
FIG. 6
FIG. 7
31.631.6
22.5
22.5
22.5
22.5
31.6 31.6
15 15
1515
3030
3030
0
4545
4545
FIG. 8
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4
Fig. 9
Fig. 10
Fig. 11
395136-00,03,BT1500 6/22/04 9:04 AM Page 4

Fig. 12 Fig. 13 Fig. 14
A
B
Fig. 15
31.6
22.5
22.522.5
31.6
31.6
15
15
3030
3030
0
4545
45
31.6 31.6
22.522.5
22.522.5
31.6 31.6
1515
1515
3030
30 30
0
45
45 45
Fig. 16 Fig. 17
5
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6
Sliding
Fence
R
Fig. 18 Fig. 19
Fig. 20 Fig. 21
WING SCREW
TORNILLO DE
ALETAS PENUEÑO
STOP BLOCK
BLOQUE DE TOPE
WORK EXTENSIONS
EXTENSIONES
CLAMP BRACKET
BRIDA DE APRIETE
CLAMP BRACKET SCREW
TORNILLO GRANDE DE LA
BRIDA DE APRIETE
WORK EXTENSION
RIEL DE EXTENSION
BRACKET SUPPORT
SOPORTE DE APOYO CLAMP BRACKET
BRIDA DE APRIETE
CLAMP BRACKET SCREW
TORNILLO DE LA BRIDA
DE APRIETE
If you have any questions, call 1-800-54-HOW-TO
395136-00,03,BT1500 6/22/04 9:04 AM Page 6

Safety Instructions For All Tools
•KEEP GUARDS IN PLACE and in working order.
•REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from spindle before turning tool on.
•KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
•DON’T USE IN DANGEROUS ENVIRONMENT. Don’t
use power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted.
•KEEP CHILDREN AWAY. All visitors should be kept at a
safe distance from work area.
•MAKE WORKSHOP KID PROOF with padlocks, master
switches, or by removing starter keys.
•DON’T FORCE TOOL. It will do the job better and be
safer at the rate for which it was designed.
•USE RIGHT TOOL. Don’t force tool or attachment to do a
job for which it was not designed.
•WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry which may get
caught in moving parts. Nonslip footwear is
recommended. Wear protective hair covering to contain
long hair.
•ALWAYS WEAR SAFETY GLASSES. Also use face or
dust mask if cutting operation is dusty. Everyday
eyeglasses have only impact resistant lenses, they are
NOT safety glasses.
•SECURE WORK. Use clamps or vise when you cannot
secure the workpiece on the table and against the fence
by hand or when your hand will be dangerously close to
the blade (within 6”).
Important Safety Instructions
WARNING: When using electric tools, basic safety
precautions should always be followed to reduce risk of fire,
electric shock, and personal injury, including the following:
READ ALL INSTRUCTIONS.
Safety Warnings: Double Insulation
Double insulated tools are constructed throughout with two
separate layers of electrical insulation or one double thickness
of insulation between you and the tool’s electrical system.
Tools built with this insulation system are not intended to be
grounded. As a result, your tool is equipped with a two prong
plug which permits you to use extension cords without concern
for maintaining a ground connection.
NOTE: Double insulation does not take the place of normal
safety precautions when operating this tool. The insulation
system is for added protection against injury resulting from a
possible electrical insulation failure within the tool.
REPLACEMENT PARTS: When servicing all tools, USE
IDENTICAL REPLACEMENT PARTS. Repair or replace
damaged cords.
Safety Instructions: Polarized Plugs
To reduce the risk of electric shock, this equipment has a
polarized plug (one blade is wider than the other). This plug will
fit in a polarized outlet only one way. If the plug does not fit fully
into the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install the proper outlet. Do not change
the plug in any way.
7If you have any questions, call 1-800-54-HOW-TO.
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8
If you have any questions, call 1-800-54-HOW-TO
•DON’T OVERREACH. Keep proper footing and balance
at all times.
•MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for best and safest performance. Follow instructions
for lubricating and changing accessories.
•DISCONNECT TOOLS before servicing; when changing
accessories, such as blades, bits, cutters, and the like.
•REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in OFF position before plugging in.
•USE RECOMMENDED ACCESSORIES. Consult the
instruction manual for recommended accessories. The
use of improper accessories may cause risk of injury to
persons.
•NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the cutting tool is unintentionally
contacted.
•CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function—check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its
operation. A guard or other part that is damaged should
be properly repaired or replaced. Do not use tool if switch
does not turn it on and off.
•NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF. Don’t leave tool until it comes to a
complete stop.
•DO NOT OPERATE ELECTRIC TOOLS NEAR
FLAMMABLE LIQUIDS OR IN GASEOUS OR
EXPLOSIVE ATMOSPHERES. Motors in these tools may
spark and ignite fumes.
•USE PROPER EXTENSION CORDS. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and
overheating. The following table shows the correct size to
use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.
Additional Safety Rules For Miter Saws
CAUTION: FAILURE TO HEED THESE WARNINGS
MAY RESULT IN PERSONAL INJURY AND SERIOUS
DAMAGE TO THE SAW.
• DO-Protect electric supply line with at least a 15 ampere
time-delay fuse or a circuit breaker.
• DO-Make certain the blade rotates in the correct direction
and that the teeth at the bottom of the blade are pointing
to the rear of the miter saw.
• DO-Be sure all clamp handles are tight before starting
any operation.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 25 26-50 51-100 101-150
240V 50 51-100 101-200 201-300
Ampere Rating
More Not more American Wire Gage
Than Than
0-6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended
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9If you have any questions, call 1-800-54-HOW-TO.
• DON’T-Attempt to cut small pieces (hand within 6" of
blade) without clamping.
• DON’T-Operate saw without guards in place.
• DON’T-Perform any operation freehand.
• DON’T-Reach around or behind saw blade.
• DON’T-Place hands closer than 6 inches from the saw
blade.
• DON’T-Reach underneath the saw unless it is turned off
and unplugged. The saw blade is exposed on the
underside of the saw.
• DON’T-Move either hand from saw or workpiece or raise
arm until blade has stopped.
• DON’T-Use without Kerf Plate or when kerf slot is wider
than 3/8".
WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated lumber.
(CCA)
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to
filter out microscopic particles.
•Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap
and water. Allowing dust to get into your mouth, eyes, or lay on the
skin may promote absorption of harmful chemicals.
• DO-Be sure all blade and clamp washers are clean and
recessed sides of collars are against blade. Tighten arbor
screw securely.
• DO-Keep saw blade sharp.
• DO-Keep motor air slots free of chips and dirt.
• DO-Use blade guards at all times.
• DO-Keep hands out of path of saw blade.
• DO-Shut off power, disconnect cord from power source
and wait for saw blade to stop before servicing or
adjusting tool.
• DO-Support long work with an outboard tool rest.
• DO-Use only 10 inch diameter blades.
• DON’T-Attempt to operate on anything but designated
voltage.
• DON’T-Operate unless all clamp handles are tight.
• DON’T-Use blades larger or smaller than those which are
recommended.
• DON’T-Wedge anything against fan to hold motor shaft.
• DON’T-Force cutting action. (Stalling or partial stalling of
motor can cause major damage. Allow motor to reach full
speed before cutting.)
• DON’T-Cut ferrous metals (Those with any iron or steel
content) or any masonry.
• DON’T-Use abrasive wheels. The excessive heat and
abrasive particles generated by them will damage saw.
• DON’T-Allow anyone to stand behind saw.
• DON’T-Apply lubricants to the blade when it’s running.
• DON’T-Place either hand in the blade area when the saw
is connected to the power source.
• DON’T-Use blades rated less than 5500 R.P.M.
395136-00,03,BT1500 6/22/04 9:05 AM Page 9

ON GUARD RETAINER PLATE:
“PROPERLY SECURE BRACKET WITH
BOTH SCREWS BEFORE USE.”
ON TABLE: (2 PLACES)
ALWAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE. KEEP
HANDS 6" FROM PATH OF SAW BLADE. NEVER PERFORM ANY
OPERATION FREEHAND. NEVER CROSS ARMS IN FRONT OF
BLADE. THINK! YOU CAN PREVENT ACCIDENTS. DO NOT
OPERATE SAW WITHOUT GUARDS IN PLACE. NEVER REACH
IN BACK OF SAW BLADE. ALWAYS WEAR EYE PROTECTION.
SHUT OFF POWER AND WAIT FOR BLADE TO STOP BEFORE
SERVICING, ADJUSTING TOOL, OR MOVING HANDS.
Electrical Connection
Be sure your power supply agrees with the nameplate marking. 120
volts, AC/DC means that your saw will operate on alternating or
direct current. A voltage decrease of 10 percent or more will cause a
loss of power and overheating. All Black & Decker tools are factory
tested. If this tool does not operate, check the power supply.
Unpacking Your Saw
Check the contents of your miter saw carton to make sure that you
have received all parts. In addition to this instruction manual, the
carton should contain one No. BT1500 miter saw with blade and a
plastic bag containing the following:
1. Miter clamp handle (1)
2. Dust bag (1)
3. Work extensions (2) with clamps (2) and screws (2)
4. Stop block (1) with wing screw (1)
5. Allen wrenches (3)
6. Blade wrench (1)
10
If you have any questions, call 1-800-54-HOW-TO
WARNING: Use of this tool can generate and/or disburse dust,
which may cause serious and permanent respiratory or other injury.
Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face
and body.
CAUTION: Wear appropriate hearing protection during use.
Under some conditions and duration of use, noise from this
product may contribute to hearing loss.
CAUTION: Do not connect unit to electrical power source
until complete instructions are read and understood.
For your convenience and safety, the following warning labels
are on your miter saw.
ON MOTOR HOUSING:
WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING SAW. WHEN SERVICING, USE
ONLY IDENTICAL REPLACEMENT PARTS. ALWAYS WEAR EYE
PROTECTION.
ON MOVING FENCE:
ALWAYS ADJUST FENCE PROPERLY BEFORE USE. CLAMP
SMALL PIECES BEFORE CUTTING. SEE MANUAL.
ON GUARD: DANGER – KEEP AWAY FROM BLADE.
ALWAYS ADJUST FENCE PROPERLY
BEFORE USE. CLAMP SMALL PIECES
BEFORE CUTTING. SEE MANUAL.
DANGER
KEEP AWAY
FROM BLADE
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11 If you have any questions, call 1-800-54-HOW-TO
clamped to your work support or moved to other job sites and
reclamped.
NOTE: If you elect to mount your saw to a piece of plywood, make
sure that the mounting screws don’t protrude from the bottom of the
wood. The plywood must sit flush on the work support. When
clamping the saw to any work surface, clamp only on the clamping
bosses where the mounting screw holes are located. Clamping at any
other point will interfere with the proper operation of the saw.
CAUTION: To prevent binding and inaccuracy, be sure the
mounting surface is not warped or otherwise uneven. If the saw rocks
on the surface, place a thin piece of material under one saw foot until
the saw sits firmly on the mounting surface.
Installing a New Saw Blade
(UNPLUG THE MITER SAW)
DO NOT USE FERROUS METAL OR MASONRY CUTTING
BLADES IN THIS SAW
With the saw arm in the upper position, raise the guard (2) as far as
possible. Loosen (but do not remove) the guard bracket screw, shown
in Figure 4 until the guard bracket can be raised enough to permit
access to the blade screw. Hold the guard up and depress the spindle
lock button (19) with one hand and use the supplied blade wrench in
the other hand to loosen (clockwise) the left hand threaded blade
screw.
NOTE: To use the spindle lock, depress the button as shown in
Figure 5 and rotate the blade by hand until you feel the lock engage.
Continue to hold the lock button in to keep the spindle from turning.
Remove the blade screw and the blade.
The inner clamp washer is installed first, then the blade and the outer
Familiarization
Place the saw on a smooth, flat surface such as a workbench or
strong table.
Examine Figures 1 & 2 and refer to the parts description to become
familiar with the saw and its various parts. The following section on
adjustments will refer to these terms and you must know what and
where the parts are. The part name is followed by the corresponding
part number Example - lock down pin (14).
Press down lightly on the operating handle and pull out the lock down
pin (14), as shown in Figure 3. Gently release the downward
pressure and allow the arm to rise to its full height. Use the lock down
pin when carrying the saw from one place to another. Use the
operating handle (1) to transport the saw or the hand indentations
(15) shown in Figure 2 after unplugging.
Specifications
CAPACITY OF CUT
47 degree miter left and right
47 degree bevel left: 2 degree right
0 degree miter - Max. Height 3-1/2 inches - Max. Width 5-1/2 inches
45 degree miter - Max. Height 3-1/2 inches - Max. Width 4-1/8 inches
45 degree bevel - Max. Height 2-1/2 inches - Max. Width 5-1/2 inches
Bench Mounting
Bench mounting holes (8) are provided in all four feet to facilitate
bench mounting, as shown in Figure 1. (Two different sized holes are
provided to accommodate different sizes of screws. Use either hole, it
is not necessary to use both.) Always mount your saw firmly to
prevent movement. To enhance the tool’s portability, it can be
mounted to a piece of 1/2" or thicker plywood which can then be
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12
clamp washer. Make sure recessed sides of washers are against
blade. Install the saw blade making sure that the teeth at the bottom
of the blade are pointing toward the back of the saw (away from the
operator). Install the outer clamp washer and install the blade screw.
Tighten firmly using the spindle lock and the provided wrench (left
hand threads).
NEVER DEPRESS THE SPINDLE LOCK PIN WHILE THE BLADE
IS ROTATING.
BE SURE TO HOLD THE GUARD BRACKET DOWN AND FIRMLY
TIGHTEN THE GUARD BRACKET SCREW WHEN YOU FINISH
INSTALLING THE SAW BLADE. FAILURE TO DO SO WILL
CAUSE SERIOUS DAMAGE TO THE SAW AND POSSIBLE
PERSONAL INJURY.
Assembling and Adjusting Your Saw
PERFORM ALL ASSEMBLY WITH SAW UNPLUGGED.
ATTACH MITER CLAMP HANDLE
Remove the miter clamp handle (4) from the plastic parts bag and
carefully thread it into the bracket in the front of the saw.
ATTACHING DUST BAG
A zippered cloth dust bag is included with your saw. To attach the bag,
fit the plastic opening firmly over the dust spout (9).NOTE: The saw
can also be used with a vacuum cleaner hose attached to the dust
spout or without any attachment.
ATTACHING STOP BLOCK
A stop block is included for cutting multiple pieces to the same length.
The stop block can be installed on either the right or left side of the
saw base.
Refer to figure 18 for a layout of the parts that make up the work
extensions. Locate the stop block (23) and slide it over the back arm
of either one of the work extensions as shown in Figure 19. Insert the
wing screw into the threaded opening in the stop block. When using
the stop block, loosen the wing screw and adjust the block to the
desired distance from the blade for the cut being made. Once the stop
block is installed it may be flipped up and back out of the way if not
needed.
ATTACHING WORK EXTENSIONS
The work extensions are installed using the clamp brackets and
screws shown in figure 18. To install the extensions, carefully tilt the
miter saw backwards exposing the underside of the base. Hold the
clamp bracket against the bracket support shown in figure 20. Slide
the work extension through the holes in the miter saw base and over
the clamp bracket (figure 21). Tighten the bracket with the clamp
bracket screw. Repeat the procedure on the opposite side of the saw
for the remaining work extension.
Adjustments
PERFORM ALL ADJUSTMENTS WITH THE MITER SAW
UNPLUGGED
NOTE: Your miter saw is fully and accurately adjusted at the factory at
the time of manufacture. If readjustment due to shipping and handling
or any other reason is required, follow the steps below to adjust your
saw.
MITER SCALE ADJUSTMENT
Place a square against the saw’s fence and blade, as shown in
Figure 6. (Do not touch the tips of the blade teeth with the square. To
do so will cause an inaccurate measurement.) Loosen the miter
clamp handle (4) as shown in Figure 7 and swing the miter arm until
the miter latch (5) locks it at the 0 miter position. Do not tighten the
clamp handle. If the saw blade is not exactly perpendicular to the
fence, loosen the two screws that hold the handle to the base (shown
in Figure 8) and move the arm of the saw left or right until the blade is
perpendicular to the fence, as measured with the square. Retighten
If you have any questions, call 1-800-54-HOW-TO
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If you have any questions, call 1-800-54-HOW-TO
BEVEL POINTERS
If the bevel pointers (11) do not indicate zero, loosen the screw that
holds it in place and move the pointer as necessary.
FENCE ADJUSTMENT
Turn Off and Unplug the Miter Saw
In order that the saw can bevel to a full 47 degrees left, the left side of
the fence can be adjusted to the left to provide clearance. To adjust
the fence, loosen the two plastic knobs (7) shown in Figure 1 and
slide the fence to the left. Make a dry run with the saw turned off and
check for clearance. Adjust the fence to be as close to the blade as
practical to provide maximum workpiece support, without interfering
with arm up & down movement. Tighten both knobs securely. When
the bevel operations are complete, don’t forget to relocate the fence to
the right.
NOTE: The guide groove in the left side fence (7) can become
clogged with sawdust. If you notice that it is becoming clogged, use a
stick or some low pressure air to clear the guide groove.
GUARD ACTUATION AND VISIBILITY
The blade guard on your saw has been designed to automatically
raise when the arm is brought down and to lower over the blade when
the arm is raised.
The guard can be raised by hand when installing or removing saw
blades or for inspection of the saw. NEVER RAISE THE BLADE
GUARD MANUALLY UNLESS THE SAW IS TURNED OFF.
NOTE: Certain special cuts will require that you manually raise the
guard. To do this, simply place your right thumb on the upper side of
the guard and roll the guard up just enough to clear the workpiece.
Never tie up or otherwise prevent the guard from operating normally.
The front section of the guard is louvered for visibility while cutting.
the two screws. Pay no attention to the reading of the miter pointer at
this point.
MITER POINTER ADJUSTMENT
Loosen the miter clamp handle (4) and squeeze the miter latch (5) to
move the miter arm to the zero position. With the miter clamp handle
loose allow the miter latch to snap into place as you rotate the miter
arm past zero. Observe the pointer and miter scale (6) through the
miter latch opening. If the pointer does not indicate exactly zero,
loosen screw and re-align the pointer.
BEVEL STOP ADJUSTMENT
Loosen the bevel clamp knob (10) and move the cutting arm all the
way to the right, then tighten the bevel clamp knob. Using a square,
place one end of the square on the table and the other end against
the blade. Check to see if the blade is at 90 degrees to the table. If an
adjustment is necessary loosen the locknut below the right side bevel
stop (13) and turn the screw until it contacts the casting when the
blade is at 90 degrees. Then tighten locknut. To set the 45 degree
bevel stop (opposite side), first loosen the left side fence clamping
knobs (7) and slide the left side fence as far as it will go to the left.
Loosen bevel clamp knob (10) and move the cutting arm all the way
to the left bevel position and tighten bevel clamp knob. Using a
combination square check to see that blade is at 45 degrees to the
table as shown in Figure 9. If an adjustment is necessary, loosen the
locknut on the left side of the casting and turn screw until it contacts
casting when blade is at 45 degrees. Then tighten locknut.
To achieve 2 degree right bevel or 47 degree left bevel, the stop
screws must be adjusted to allow the arm to move to the desired
location. The bevel stops will need readjustment to the zero and 45
degree positions after cuts are made.
13
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14
Although the louvers dramatically reduce flying debris, they are
openings in the guard and safety glasses should be worn at all times
when viewing through the louvers.
AUTOMATIC ELECTRIC BRAKE (120 VOLT ONLY)
Your saw is equipped with an automatic electric blade brake which
stops the saw blade within 5 seconds of trigger release. This is not
adjustable.
On occasion, there may be a delay after trigger release to brake
engagement. On rare occasions, the brake may not engage at all and
the blade will coast to a stop.
If a delay or “skipping” occurs, turn the saw on and off 4 or 5 times. If
the condition persists, have the tool serviced by an authorized Black
and Decker service center.
Always be sure the blade has stopped before removing it from the
kerf. The brake is not a substitute for guards or for ensuring your own
safety by giving the saw your complete attention.
Brushes
DISCONNECT PLUG FROM POWER SUPPLY
Inspect carbon brushes regularly by unplugging tool, removing the
brush inspection cap (21) and withdrawing the brush assembly. Keep
brushes clean and sliding freely in their guides. Always replace a
used brush in the same orientation in the holder as it was prior to its
removal. Carbon brushes have varying symbols stamped into their
sides, and if the brush is worn down to the line closest to the spring,
they must be replaced. Use only identical BLACK AND DECKER
brushes. Use of the correct grade of brush is essential for proper
operation of electric brake. New brush assemblies are available at
Black & Decker service centers. The tool should be allowed to “run
in” (run at no load) for 10 minutes before use to seat new brushes.
If you have any questions, call 1-800-54-HOW-TO
The electric brake may be erratic in operation until the brushes are
properly seated (worn in).
While “running in” DO NOT TIE, TAPE, OR OTHERWISE LOCK THE
TRIGGER SWITCH ON. HOLD BY HAND ONLY.
Operation
Plug the saw into any household 60 Hz power source. Refer to the
nameplate for voltage. Be sure the cord will not interfere with your
work.
SWITCH
To turn the saw on, depress the trigger switch (20) shown in Figure
10. To turn the tool off, release the switch. There is no provision for
locking the switch on, but a hole is provided in the trigger for insertion
of a padlock to lock the saw off.
BODY AND HAND POSITION (SEE FIGURE 11)
Proper positioning of your body and hands when operating the miter
saw will make cutting easier, more accurate and safer. Never place
hands near cutting area. Place hands no closer than 6" from the
blade. Hold the workpiece tightly to the table and the fence when
cutting. Keep hands in position until the trigger has been released and
the blade has completely stopped. ALWAYS MAKE DRY RUNS
(UNPOWERED) BEFORE FINISH CUTS SO THAT YOU CAN
CHECK THE PATH OF THE BLADE. DO NOT CROSS HANDS, AS
SHOWN IN FIGURE 11.
CUTTING WITH YOUR SAW
NOTE: Although this saw will cut wood and many non-ferrous
materials, we will limit our discussion to the cutting of wood only. The
same guidelines apply to the other materials. DO NOT CUT
FERROUS (IRON AND STEEL) MATERIALS OR MASONRY WITH
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15 If you have any questions, call 1-800-54-HOW-TO
material being cut, blade type, blade sharpness and rate of cut all
contribute to the quality of the cut.
When smoothest cuts are desired for molding and other precision
work, a sharp (60 tooth carbide) blade and a slower, even cutting rate
will produce the desired results.
Ensure that material does not creep while cutting, clamp it securely in
place. Always let the blade come to a full stop before raising arm.
If small fibers of wood still split out at the rear of the workpiece, stick a
piece of masking tape on the wood where the cut will be made. Saw
through the tape and carefully remove tape when finished.
Keep both feet firmly on the floor and maintain proper balance. As
you move the miter arm left and right, follow it and stand slightly to the
side of the saw blade. Sight through the guard louvers when following
a pencil line
CLAMPING THE WORKPIECE
Turn Off and Unplug Saw
If you cannot secure the workpiece on the table and against the fence
by hand (irregular shape, etc.) or your hand will be within 6” of the
blade, a clamp or fixture must be used.
Other convenient clamps such as spring, bar or C-clamps may be
appropriate for certain sizes and shapes of workpieces. Use care in
selecting and placing these clamps and make a dry run before
making the cut. The left fence may be adjusted to aid clamping.
SUPPORT FOR LONG PIECES
Turn Off and Unplug Saw
ALWAYS SUPPORT LONG PIECES
For best results, use an extension work support to extend the table
width of your saw. Support long workpieces using any convenient
THIS SAW. Do not use any abrasive blades.
CROSSCUTS
NOTE: Cutting of multiple pieces is not recommended, but can be
done safely by ensuring that each piece is held firmly against the
table and fence.
A crosscut is made by cutting wood across the grain at any angle. A
straight crosscut is made with the miter arm at the zero degree
position. Set the miter arm at zero, hold the wood on the table and
firmly against the fence. Turn on the saw by squeezing the trigger
switch.
When the saw comes up to speed (about 1 second) lower the arm
smoothly and slowly to cut through the wood. Let the blade come to a
full stop before raising arm.
Miter crosscuts are made with the miter arm at some angle other than
zero. This angle is often 45 degrees for making corners, but can be
set anywhere from zero to 47 degrees left or right. After selecting the
desired miter angle, be sure to tighten the miter clamp handle (4).
Make the cut as described above.
BEVEL CUTS
A bevel cut is a crosscut made with the saw blade at a bevel to the
wood. In order to set the bevel, loosen the bevel clamp knob (10) and
move the saw to the left as desired. (It is necessary to move the left
side of the fence to allow clearance). Once the desired bevel angle
has been set, tighten the bevel clamp knob firmly.
Bevel angles can be set from 2 degrees right to
47 degrees left and can be cut with the miter arm set between zero
and 47 degrees right or left.
QUALITY OF CUT
The smoothness of any cut depends on a number of variables. Things like
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16
means such as sawhorses or similar devices to keep the ends from
dropping.
CUTTING PICTURE FRAMES, SHADOW BOXES AND OTHER
FOUR SIDED PROJECTS
To best understand how to make the items listed here, we suggest
that you try a few simple projects using scrap wood until you develop
a “FEEL” for your saw.
Your saw is the perfect tool for mitering corners like the ones shown
in Figure 12. Sketch A in Figure 12 shows a joint made by using the
bevel adjustment to bevel the edges of the two boards at 45 degrees
each to produce a 90 degree corner. For this joint the miter arm was
locked in the zero position and the bevel adjustment was locked at 45
degrees. The wood was positioned with the broad flat side against
the table and the narrow edge against the fence. The cut could also
be made by mitering right and left with the broad surface against the
fence.
CUTTING TRIM MOLDING AND OTHER FRAMES
Sketch B in Figure 12 shows a joint made by setting the miter arm at
45 degrees to miter the two boards to form a 90 degree corner. To
make this type of joint, set the bevel adjustment to zero and the miter
arm to 45 degrees. Once again, position the wood with the broad flat
side on the table and the narrow edge against the fence.
The two sketches in Figure 12 are for four side objects only.
As the number of sides changes, so do the miter and bevel angles.
The chart below gives the proper angles for a variety of shapes.
(The chart assumes that all sides are of equal length.) For a shape
that is not shown in the chart, use the following formula. 180 degrees
divided by the number of sides equals the miter or bevel angle.
If you have any questions, call 1-800-54-HOW-TO
- EXAMPLES -
NO. SIDES ANGLE MITER OR BEVEL
445°
536°
630°
7 25.7°
8 22.5°
920°
10 18°
CUTTING COMPOUND MITERS
A compound miter is a cut made using a miter angle and a bevel
angle at the same time. This is the type of cut used to make frames or
boxes with slanting sides like the one shown in Figure 13.
NOTE: If the cutting angle varies from cut to cut, check that the bevel
clamp knob (10) and the miter clamp handle (4) are securely
tightened. These knobs must be tightened after making any changes
in bevel or miter.
CUTTING CROWN MOLDING
In order to fit properly, crown molding must be compound mitered with
extreme accuracy.
The two flat surfaces on a given piece of crown molding are at angles
that, when added together, equal exactly 90 degrees. Most, but not
all, crown molding has a top rear angle (the section that fits flat
against the ceiling) of 52 degrees and a bottom rear angle (the part
that fits flat against the wall) of 38 degrees.
PRETESTING WITH SCRAP MATERIAL IS EXTREMELY
IMPORTANT!
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17 If you have any questions, call 1-800-54-HOW-TO
PRETESTING WITH SCRAP MATERIAL IS EXTREMELY
IMPORTANT!
SPECIAL CUTS
NEVER MAKE ANY CUTS UNLESS THE MATERIAL IS SECURED
ON THE TABLE AND AGAINST THE FENCE.
ALUMINUM CUTTING (CARBIDE TIPPED BLADE ONLY)
Aluminum extrusions such as those used when making aluminum
screens and storm windows can easily be cut with your saw using the
proper blade designed for non-ferrous metal cutting. Position the
material so that you will be cutting the thinnest cross section, as
shown in Figure 14. Figure 15 illustrates the wrong way to cut these
extrusions. Use a wax lubricant when cutting aluminum such as
Johnson’s Stick Wax No.140. Apply the stick wax directly to the saw
blade before cutting. Never apply stick wax to a moving blade.
The wax, available at most hardware stores and industrial mill supply
houses, provides proper lubrication and keeps chips from adhering to
the blade.
Be sure to properly secure work. Certain workpieces, due to their
size, shape or surface finish, may require the use of a clamp, jig or
fixture to prevent movement during the cut.
BOWED MATERIAL
When cutting bowed material always position it as shown in Figure
16 and never like that shown in Figure 17. Positioning the material
incorrectly will cause it to pinch the blade near the completion of the
cut.
CUTTING PLASTIC PIPE AND OTHER ROUND CROSS-
SECTIONAL MATERIAL
Plastic pipe can be easily cut with your saw. It should be cut just like
INSTRUCTIONS FOR CUTTING CROWN MOLDING LAYING FLAT
AND USING THE COMPOUND FEATURES
1. Molding laying with broad back surface down flat on saw table
2. The settings below are for All Standard (U.S.) crown molding
with 52° and 38° angles.
BEVEL SETTING TYPE OF CUT
LEFT SIDE, INSIDE CORNER:
33.85° 1. Top of molding against fence
2. Miter table set right 31.62°
3. Save left end of cut
RIGHT SIDE, INSIDE CORNER:
33.85° 1. Bottom of molding against fence
2. Miter table set left 31.62°
3. Save left end of cut
LEFT SIDE, OUTSIDE CORNER:
33.85° 1. Bottom of molding against fence
2. Miter table set left 31.62°
3. Save right end of cut
RIGHT SIDE, OUTSIDE CORNER:
33.85° 1. Top of molding against fence
2. Miter table set right 31.62°
3. Save right end of cut
When setting bevel and miter angles for all compound miters,
remember that:
The angles presented for crown moldings are very precise and
difficult to set exactly. Since they can easily shift slightly and very few
rooms have exactly square corners, all settings should be tested on
scrap molding.
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wood and CLAMPED OR HELD FIRMLY TO THE FENCE TO KEEP
IT FROM ROLLING PARTICULARLY WHEN MAKING ANGLE
CUTS.
MAINTENANCE
(Perform all maintenance with miter saw unplugged.)
1. All bearings are sealed. They are lubricated for life and need no
further maintenance.
2. Periodically clean all dust and wood chips from around AND
UNDER the base and the rotary table. Even though slots are
provided to allow debris to pass through, some dust will
accumulate.
3. The brushes are designed to give you several years of use. If
they ever need replacement follow the instructions in this manual
or return the tool to the nearest service center for repair.
IMPORTANT
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment (including brush inspection and replacement) should
be performed by authorized service centers or other qualified service
organizations, always using identical replacement parts.
Trouble Shooting Guide
BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS
TROUBLE! SAW WILL NOT START
WHAT’S WRONG? WHAT TO DO…
1.Saw not plugged in. 1.Plug in saw.
2.Fuse blown or circuit breaker tripped. 2.Replace fuse or reset
circuit breaker.
3.Cord damaged. 3.Have cord replaced by
authorized service
center. 18
If you have any questions, call 1-800-54-HOW-TO
4.Brushes worn out. 4.Have brushes replaced
by authorized service
center.
TROUBLE! SAW MAKES UNSATISFACTORY CUTS
WHAT’S WRONG? WHAT TO DO…
1.Dull blade. 1.Replace blade.
2.Blade mounted backwards. 2.Turn blade around.
3.Gum or pitch on blade. 3.Remove blade and
clean with turpentine
and coarse steel wool
or household oven
cleaner.
4.Incorrect blade for work being done. 4.Change the blade.
TROUBLE! BLADE DOES NOT COME UP TO SPEED
WHAT’S WRONG? WHAT TO DO…
1.Extension cord too light or too long. 1.Replace with adequate
size cord.
2.Low house current. 2.Contact your electric
company.
TROUBLE! MACHINE VIBRATES EXCESSIVELY
WHAT’S WRONG? WHAT TO DO…
1.Saw not mounted securely. 1.Tighten all mounting
hardware.
2.Stand or bench on uneven floor. 2.Reposition on flat level
surface.
3.Damaged saw blade. 3.Replace blade.
TROUBLE! DOES NOT MAKE ACCURATE MITER CUTS
WHAT’S WRONG? WHAT TO DO…
1.Miter scale not adjusted correctly. 1.Check and adjust.
2.Blade is not square to fence. 2.Check and adjust.
3.Blade is not perpendicular to table. 3.Check and adjust fence.
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19
Black & Decker (U.S.) Inc.,
701 E. Joppa Rd.
Towson, MD 21286 U.S.A.
See ‘Tools-Electric’
– Yellow Pages –
for Service & Sales
4.Workpiece moving. 4.Clamp workpiece to
fence or glue 120 grit
sandpaper to fence with
rubber cement.
TROUBLE! MATERIAL PINCHES BLADE
WHAT’S WRONG? WHAT TO DO…
1.Cutting bowed material. 1.Position bowed material
as shown in Figure 16.
Service Information
Black & Decker offers a full network of company-owned and
authorized service locations throughout North America. All Black &
Decker Service Centers are staffed with trained personnel to provide
customers with efficient and reliable power tool service.
Whether you need technical advice, repair, or genuine factory
replacement parts, contact the Black & Decker location nearest you.
To find your local service location, refer to the yellow page directory
under "Tools—Electric" or call: 1-800-54-HOW TO.
ACCESSORIES
CAUTION: The use of any non-recommended accessory such as
dado sets, molding cutters or abrasive wheels may be hazardous.
Full Two-Year Home Use Warranty
Black & Decker (U.S.) Inc. warrants this product for two years against
any defects in material or workmanship. The defective product will be
replaced or repaired at no charge in either of two ways:
The first, which will result in exchanges only, is to return the product
to the retailer from whom it was purchased (provided that the store is
a participating retailer). Returns should be made within the time
period of the retailer’s policy for exchanges (usually 30 to 90 days
after the sale). Proof of purchase may be required. Please check with
the retailer for their specific return policy regarding returns that are
beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black
&Decker owned or authorized Service Center for repair or
replacement at our option. Proof of purchase may be required. Black
& Decker owned and authorized service centers are listed under
"Tools-Electric" in the yellow pages of the phone directory.
This warranty does not apply to accessories. This warranty gives you
specific legal rights and you may have other rights which vary from
state to state. Should you have any questions, contact the manager
of your nearest Black & Decker Service Center.
This product is not intended for commercial use.
FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-800-544-6986 for a free
replacement.
395136-00,03,BT1500 6/22/04 9:05 AM Page 19

SCIE À ONGLETS COMBINÉE DE 25 CM (10 PO)
NO. BT1500
RENSEIGNEMENTS IMPORTANTS :
•Utiliser seulement des lames bien aiguisées. Les lames usées ne
coupent pas bien et peuvent surcharger le moteur.
•Si la scie ne coupe pas avec précision, se reporter au guide de
DÉPANNAGE du présent manuel.
Consignes de sécurité importantes
AVERTISSEMENT : lorsqu’on utilise un outil électrique, on doit
toujours suivre les consignes de sécurité, y compris celles décrites
ci-dessous, afin de réduire les risques d’incendie, de choc électrique
et de blessure.
LIRE TOUTES LES DIRECTIVES
Consignes de sécurité : double isolation
Afin de protéger l’utilisateur contre les chocs électriques, les outils à
double isolation sont complètement recouverts de deux couches
distinctes d’isolant électrique ou d’une double épaisseur de matière
isolante. Les outils possédant ce type d’isolation ne sont pas
destinés à être mis à la terre et, par conséquent, sont munis d’une
fiche à deux broches permettant d’utiliser une rallonge ne
nécessitant aucune prise de masse.
REMARQUE : le fait que cet outil soit muni d’une double isolation ne
signifie pas que l’utilisateur doit cesser de suivre les consignes de
sécurité qui s’imposent; l’isolation offre une protection
supplémentaire contre les blessures causées par un choc électrique
lorsque les systèmes d’isolation internes font défaut.
20
SCIE À ONGLETS COMBINÉE DE 25 CM (10 PO)
Description des pièces (figures 1 et 2)
FIG. 1
(1) Poignée de manoeuvre
(2) Protège-lame
(3) Lame
(4) Poignée de serrage (onglet)
(5) Dispositif de verrouillage (onglet)
(6) Échelle à onglet
(7) Guide gauche et boutons de serrage
(8) Orifices de montage de l’établi
(22) Rallonge
(23) Butée
FIG. 2
(9) Tube chasse-poussière
(10) Bouton de serrage du biseau
(11) Indicateur de l’échelle de biseau
(12) Échelle de biseau
(13) Butée du biseau
(14) Goupille de verrouillage
(15) Empreintes de main
(16) Guide droit
(17) Fente de la plaque amovible
(18) Carter du moteur
(19) Bouton de verrouillage de la broche
(20) Interrupteur à gâchette
(21) Capuchon d’inspection du balai
Remarque : le sac à poussière (non illustré) doit être fixé
sur le tube chasse-poussière no 9.
Pour obtenir de plus amples renseignements, composer le 1 800 544-6986.
395136-00,03,BT1500 6/22/04 9:05 AM Page 20