Blastrac BMG-780PRO User manual

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BMG-780PRO
Version 1.0
Service manual BMG-780PRO
Service Manual
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2
Service manual BMG-780PRO 2/57
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Index
1. Tools 03
2. Spareparts 04
3. Electricschedules
E06867 / 3x 400V / 15kW / frequency drive 24
E06867/UL230 / 3x 230V / 15kW / frequency drive 33
E06867/UL480 / 3x 480V / 15kW / frequency drive 42
4. Fault diagnose frequency drive 51

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Service manual BMG-780PRO 3/57
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1. Tools
Diamag grinding wings
Diamag polishing dots
Item Part number Description Remarks Qty
BG707301 Diamag wing red box 9 pieces 18/20 1
BG707302 Diamag wing red box 9 pieces 30/40 1
BG707303 Diamag wing red box 9 pieces 60/80 1
BG707304 Diamag wing red box 9 pieces 120/150 1
BG707311 Diamag wing green box 9 pieces 18/20 1
BG707312 Diamag wing green box 9 pieces 30/40 1
BG707313 Diamag wing green box 9 pieces 60/80 1
BG707314 Diamag wing green box 9 pieces
120/150 1
BG707321 Diamag wing blue box 9 pieces 18/20 1
BG707322 Diamag wing blue box 9 pieces 30/40 1
BG200995/SET Wing PCD 1 x 1 set of 9 1
BG200997/SET Wing PCD split set of 9 1
Item Part number Description Remarks Qty
BG7100100 Diamag dry polishing dot black #100 set of 9 1
BG7100200 Diamag dry polishing dot blue #200 set of 9 1
BG7100400 Diamag dry polishing dot red #400 set of 9 1
BG7100800 Diamag dry polishing dot white #800 set of 9 1
BG7101800 Diamag dry polishing dot yellow #1800 set of 9 1
BG7103000 Diamag dry polishing dot green #3000 set of 9 1
BG707303 Diamag wing red box 9 pieces 60/80 1
BG707304 Diamag wing red box 9 pieces 120/150 1
BG7110050 Diamag wet polishing dot orange #50 set of 9 1
BG7110100 Diamag wet polishing dot black #100 set of 9 1
BG7110200 Diamag wet polishing dot blue #200 set of 9 1
BG7110400 Diamag wet polishing dot red #400 set of 9 1
BG7110800 Diamag wet polishing dot white #800 set of 9 1
BG7111800 Diamag wet polishing dot yellow #1800 set of 9 1
BG7113000 Diamag wet polishing dot green #3000 set of 9 1

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Service manual BMG-780PRO 4/57
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2. Spare parts
Frame complete

5
Service manual BMG-780PRO 5/57
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Item Part number Description Remarks Qty.
1 BE0643 Tube cap round 2
2 BG005845/BL Handle for steer 1
3 999-9156 Pipe clamp (set) 2
4 BE0191 M6x50 hexagon socket head bolt DIN 912 4
5 E06861 Operating box complete 1
E01543 Emergency stop
E01318 Start button
E01351/1 Potentio meter (speed switch)
E01323 Left / right switch
E05130 Make contact (green)
E05131 Brake contact (red)
6 BE0641 M10 clamp lever 1
7 BG005835 Steer handle 1
8 BE0640 M12 hexagon shoulder screw 1
9 BG11751-1 Handle locking pin 1
10 E06860 Clamping pin steer 1
11 BG11758 Cord for deadman switch 1
12 BG11759 Key for deadman switch 1
13 BG11760 Deadman switch 1
14 E07008 Chain (11links) 1
15 BE0653 Hook 2
16 E06883 Swing arm for dusthose 1
17 478198 Quick release pin 1
18 BG005838 Cover plate electro box 1
19 BG11917 Electrobox 15kW complete 1
BG11917/UL230 Electrobox 15kW complete 230UL 1
BG11917/UL480 Electrobox 15kW complete 480UL 1
20 E05135 Electrical inlet 3x400V 32A 1
E05134 Electrical inlet 3x230V 63A 1
E05132 Electrical inlet 3x480V 63A 1
21 BE0037 M12x30 hexagon head bolt 2
22 BG11850-1/1 Wheel spacers 4
23 BG11850-1 Wheel 2
24 E06915 Wheel axle left 1
E06916 Wheel axle right 1
25 BG005825 Frame 1
26 E06286 Water coupling 1
27 E06285 Waterhose connection 1
28 E06282 Ball valve mini 1
29 E06279 Water reducing coupling 1
30 E01492 Megi bush 2
31 BG11752 Hinge bolt 2
E06893_BL 780PRO logo blue 2
E06819 Blastrac logo 4

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Service manual BMG-780PRO 6/57
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Machine complete

7
Service manual BMG-780PRO 7/57
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Item Part number Description Remarks Qty.
35 BG005847 Protection cap 1
36 BG11924 Upper belt 1
37 BG11899-1/BL Motor 230V/480V 1
38 BE0654 M8x16 set screw DIN 916 4
39 BG007808_2 Coupling upper part 1
40 BE0656 M14x140 hexagon socket head bolt DIN 912 3
41 BG007810 Flange motor seat 1
42 BG007811 Motor seat 1
43 BG005844 Coupling plastic star 1
44 BG11829 V-seal 1
45 BE0635 M8x110 hexagon socket head bolt DIN 912 6
46 BG007808_1 Coupling under part 1
47 BE0188 M6x25 hexagon socket head bolt DIN 912 1
48 BG007839-2 Protection cover 1
49 BE0655 M6x12 hexagon shoulder screw 4
50 E06281 Water T-coupling 1
51 E06278 Waterhose 2,0m
52 E06276 Pipe clamp 2
53 E06897 Slide strip 3,0m
54 E06293 Nut for knee coupling 2
55 E06280 Water knee coupling 2
56 E04551 Plastic cap 1
57 BG007849 Brush for floating shroud 1
58 BG007855 Floating shroud 1
59

8
Service manual BMG-780PRO 8/57
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Upper drive

9
Service manual BMG-780PRO 9/57
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Item Part number Description Remarks Qty.
60 BE0631 M8x40 hexagon socket head bolt DIN 7984 4
61 BG007866 Contra pulley 1
62 BG007809-1 Motorplate compl 1
63 BE0443 M10x25 hexagon socket head bolt 1
64 BG005860 Upper tensioner 1
65 BG005813 Holder 2
66 BG007838 Motor housing 1
67 BG007867 Centre pulley 1
68 BG11980 Middle belt 1
69 BG005834 Lower plate upper drive 1
70 BG005807 Ring 1
71 BG007804 Flange 1
72 BE0350 M6x10 hexagon head screw 8
73
74

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Service manual BMG-780PRO 10/57
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Lower drive

11
Service manual BMG-780PRO 11/57
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Item Part number Description Remarks Qty.
75 BE0617 M6x50 countersunk screw DIN 7991 2
76 BG11849 V-seal 1
77 BG007814 Ring 1
78 BG007827 Cover 4
79 BE0198 M12x30 hexagon socket head bolt DIN 912 5
80 BE0189 M6x30 hexagon head bolt DIN 933 15
81 BE0502 M6x25 countersunk screw DIN 7991 6
82 BE0030 M8x25 hexagon head bolt DIN 933 2
83 BG007822-1 Housing complete 1
84 BG007832 Tensioner plate 1
85 BE0122 M14x75 hexagon head bolt DIN 933 2
86 BG007868 Drive pulley 1
87 BG007869 Pulley 3
88 BG11866 Lower belt 1
89 BG007865 Lower tensioner 1
90 BG007824 Lower plate 1
91 BG007850 Inspection cover 2
92 BE0082 M8x12 hexagon socket head bolt DIN 912 6
93 BE0035 M6x16 hexagon socket head bolt DIN 912 18
94 BG0007826 Ring 4
95 BE0189 M6x30 hexagon head bolt DIN 933 20
96 BE0502 M6x25 countersunk screw DIN 7991 4
97 BG11797 V-seal 3
98

12
Service manual BMG-780PRO 12/57
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Contra pulley BG007866
Item Part number Description Remarks Qty.
99 BG005803 Belt pulley 1
100 BE0109 Key 8x7x20 DIN 6885A 1
101 BE0076 Retaining ring for shaft Ø25 DIN 471 1
102 BG005802 Bearing house 1
103 BE0077 Retaining ring for bore Ø52 DIN 472 4
104 222-2331-E Bearing 2
105 BG007801 Axle 1
106 BE0657 Key 8x7x50 DIN 6885A 1
107 BG007805 Pulley 1

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Service manual BMG-780PRO 13/57
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Centre pulley BG007867
Item Part number Description Remarks Qty.
108 BG007812 Sprocket 1
109 E03703 V-seal 1
110 BG007806-1 Pulley 1
111 E01490 Bearing 1
112 E03993 Retaining ring for bore Ø90 DIN 472 1
113 BE0126 Retaining ring for shaft Ø50 DIN 471 1

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Service manual BMG-780PRO 14/57
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Drive pulley BG007868

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Service manual BMG-780PRO 15/57
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Item Part number Description Remarks Qty.
114 BE0107 Retaining ring for bore Ø80 DIN 472 2
115 BG11933 Bearing 1
116 BG007815 Bearing house 1
117 BE0256 Key 8x7x30 DIN 6885A 1
118 BG007818 Axle 1
119 BE0658 Key 12x8x35 DIN 6885A 1
120 BG11867 Pulley 1
121 BG11868 Taperlock 1
122 BG007817 Bearing house 1
123 BG11871 Bearing 1
124 BE0607 Retaining ring for shaft Ø40 DIN 471 4
125
126

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Service manual BMG-780PRO 16/57
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Pulley (3x) BG007869

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Service manual BMG-780PRO 17/57
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Item Part number Description Remarks Qty.
127 BG11887 Bearing 1
128 BG007819 Bearing house 1
129 BE0607 Retaining ring for shaft Ø40 DIN 471 4
130 BG11889 Taperlock
131 BG11888 Pulley
132 BG007817 Bearing house
133 BG11871 Bearing
134 BG007816 Axle
135 BE0659 Key 12x8x45 DIN 6885A 1

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Service manual BMG-780PRO 18/57
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Upper tensioner BG005860
Item Part number Description Remarks Qty.
136 BE0074 Retaining ring for shaft Ø20 DIN 471 1
137 222-2245 Bearing 2
138 BG005830 Axle for tensioner 1
139 BG005831 Tension plate 1
140 BE0130 M10x25 countersunk screw DIN 7991 1
141
142

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Service manual BMG-780PRO 19/57
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Lower tensioner BG007865
Item Part number Description Remarks Qty.
143 BE0074 Retaining ring for shaft Ø20 DIN 471 2
144 BG11884 Bearing 2
145 BG007836 Pulley 1
146 BG007837 Axle tensioner 1
147 BE0458 M8x25 countersunk screw DIN 7991 2
148 BG007833-1 Tensioner 1
149

20
Service manual BMG-780PRO 20/57
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Buffer plate for surface preparation (3x)