Blastrac BMG-435WD User manual

SERVICE MANUAL BMG-435WD
VERSION 2.6

2
Index
1. Spareparts 03
2. Electricschedules
Electric circuit diagram E00587-1 230V / 12.9A / 50Hz 16
Electric circuit diagram E01532110V / 28.0A / 50Hz 23
Electric circuit diagram E03951400V / 6.0A 27

3
1. Spare parts
Frame complete

4
Item Part number Description Remarks Qty.
1 E01514-2 Steer 1
2 999-9156 Pipe clamp (set) 2
3 BE0191 M6x50 hexagon socket head screw DIN 912 4
4 E01499 Connector 230V / 50hz 1
5
E00587-1 Electro kit 230V / 50Hz 1
E01521 Electro kit 230V / 60Hz 1
E01532 Electro kit 110V / 50Hz 1
E03951 Electro kit 3x400V / 50Hz 1
6 BE0641 M10 clamp lever 1
7 E06860 Clamping pin steer 1
8 E07008 Chain (11links) 1
9 BE0653 Hook 2
10 E06386 Disc knob M5 4
11 E07019 Swing arm 1
12 478198 Quick release pin 1
13 E01515-2 Steer handle 1
14 BG11751-1 Handle locking pin 1
15 BE0640 M12 hexagon shoulder screw 1
16 E06286 Water coupling 1
17 E06285 Water hose connection 1
18 E06282 Ball valve mini 1
19 E06279 Water reducing coupling 1
20 E01513-2 Frame 435 1
21 E01491 Wheel 2
22 BG11765 Bolt for wheel 2
23 BE0037 M12x30 hexagon bolt DIN 933 2
24 BE0379 M14x40 hexagon bolt DIN 933

5
Planetary system

6
Item Part number Description Remarks Qty.
25
E01493 Motor 230V / 50Hz 1
E01522 Motor 230V / 60Hz 1
E01525 Motor 3x400V / 50Hz 1
E01518 Motor 110V / 50Hz 1
26 E01483_1 Upper coupling 1
27 E01465 Fill-up block 1
28 E06195 Upper belt 1
29 BE0123 M8x35 hexagon head cap scr. DIN912 8
30 E07028 Tension pulley 1
31 E06977 Centre axle 435 1
32 E01494 V-ring seal 1
33 E04451 Housing top plate 1
34 E01509 Housing scroll 1
35 E01503 Centre ring 1
36 E01512 Tension pulley mount ring 1
37 E07026 Pulley III 1
38 E01485 V-belt long 3
39 E01510 Housing bottom plate 1
40 E01505 Cover plate bottom 3
41 E01502 Centre axle bottom cover 1
42 E01493/3 Motor fan cover 1
E01522/4 Motor fan cover 1
E01493/4 Motor fan
E01522/3 Motor fan
43 E01493/1 Start up capacitor 1
E01522/1 Start up capacitor 1
44 E01493/2 Operation capacitor 1
E01522/2 Operation capacitor 1
45 E01507 Cover plate 3
46 E01506 Cover plate contra pulley 1
47 E01483/1 Coupling star yellow 1
48 E07027 Contra pulley 1
49 E07024 Pulley I 1
50 E07025 Pulley II 1
51 E01484 V-belt short 1
52 E01504 Check cover 3
53 Diamond plate holder 3
110 E07360 Disc knob 2
111 E01473 Hinge plate 2
112 E01516-2 Protection cover
113 BE0655 Slide bolt 4
114 E06276 Pipe clamp 2
115 E06281 Water T-coupling 1
116 E06278 Water hose 1m
117 E06280 Water knee coupling 2
118 E06293 Nut for knee coupling 2
119 E07017 Brush 1
120 E07016 Floating shroud 1

7
Drive mechanism – E07029
Item Part number Description Remarks Qty.
55 E03504 M14x100mm Stud bolt 4
E06181 M14x71mm Stud bolt (USA) 4
56 BE0120 M14 lock nut DIN985 4
57 E04450 Pulley 1
58 E01483_2 Bottom coupling 1
59 E01477 Bearing 1
60 BE0124 Retaining ring Ø45 DIN471 1
62 BE0125 Retaining ring Ø90 DIN472 2
63 E01462 Central bearing house top 1
64 E01490 Bearing 1
65 BE0126 Retaining ring Ø50 DIN471 1

8
Centre axle – E07030
Item Part number Description Remarks Qty.
07 BE0076 Retaining ring Ø25 DIN471 3
66 BE0108 Key 5x5x20 DIN6885A 1
67 BE0074 Retaining ring Ø20 DIN471 1
68 E01487 V-pulley 1
69 BE0110 Key 6x6x20 DIN6885A 1
70 E01463 Centre axle 1
71 BE0109 Key 8x7x20 DIN6885A 1
72 E01488 V-pulley 1
73 E01461 Central bearing house bottom 1
74 222-2331-E Bearing 1
75 BE0077 Retaining ring Ø52 DIN472 1

9
Pulley I – E07024
Item Part number Description Remarks Qty.
07 BE0076 Retaining ring Ø25 DIN471 4
71 BE0109 Key 8x7x20 DIN6885A 1
76 E01460 Bearing house top 1
77 E03245 Bearing 2
78 E01486 V-pulley 1
79 E01458 Bearing house bottom 1
80 E01489 V-ring seal 1
81 E01468 Pulley axle I 1
82 E01474 Flex pin 4

10
Pulley II – E07025
Item Part number Description Remarks Qty.
07 BE0076 Retaining ring Ø25 DIN471 4
71 BE0109 Key 8x7x20 DIN6885A 1
76 E01460 Bearing house top 1
77 E03245 Bearing 2
78 E01486 V-pulley 1
79 E01458 Bearing house bottom 1
80 E01489 V-ring seal 1
83 E01469 Pulley axle II 1
82 E01474 Flex pin 4

11
Pulley III – E07026
Item Part number Description Remarks Qty.
07 BE0076 Retaining ring Ø25 DIN471 4
71 BE0109 Key 8x7x20 DIN6885A 1
76 E01460 Bearing house top 1
77 E03245 Bearing 2
78 E01486 V-pulley 1
79 E01458 Bearing house bottom 1
80 E01489 V-ring seal 1
84 E01470 Pulley axle III 1
82 E01474 Flex pin 4

12
Contra pulley - E07027
Item Part number Description Remarks Qty.
07 BE0076 Retaining ring Ø25 DIN471 3
66 BE0108 Key 5x5x20 DIN6885A 1
71 BE0109 Key 8x7x20 DIN6885A 1
74 222-2331-E Bearing 2
75 BE0077 Retaining ring Ø52 DIN472 2
78 E01486 V-pulley 1
85 BE0127 Retaining ring Ø13 DIN471 1
86 E06050 Pulley 1
87 E01464 Contra pulley axle 1
88 E01459 Bearing house contra pulley 1

13
Tension pulley – E07028
Item Part number Description Remarks Qty.
90 BE0129 Retaining ring Ø12 DIN471 1
91 E06051 Pulley 1
92 BE0128 Retaining ring Ø28 DIN472 2
93 E06203 Bearing 2
94 E06054 Tension pulley axle 1
95 E01508 Cover plate tension pulley 1
96 BE0130 M10x25 Countersunk head scr. DIN7991 1
97 E06421 Bush 1

14
Diamond plate holder (3x)
Item Part number Description Remarks Qty.
100 E01476 Flex disc rubber plate 1
101 E03292 Flex disc rubber 4
102 E01472 Flex disc 1
103 E03293 Diamond disc rubber 2
104 BE0072 Spring cotter 2
105
BG300212 Adapter plate for wings 1
BG300213 Adapter plate for polish dots 1
BG300207 Adapter plate for granite / marbles 1
106 E03749 Locking spring 1
107 BE0103 Retaining ring Ø16 DIN472 2
108 BE0131 M6x8 Countersunk head scr. DIN7991 9
109 E07155 DIAMAG 155 adapter plate 1

15
Wings
Polishing dots
Part number Description Remarks Qty.
BG707301 Wing red box 9 pieces 18/20 1
BG707302 Wing red box 9 pieces 30/40 1
BG707303 Wing red box 9 pieces 60/80 1
BG707304 Wing red box 9 pieces 120/150 1
BG707311 Wing green box 9 pieces 18/20 1
BG707312 Wing green box 9 pieces 30/40 1
BG707313 Wing green box 9 pieces 60/80 1
BG707314 Wing green box 9 pieces 120/150 1
BG707321 Wing blue box 9 pieces 18/20 1
BG707322 Wing blue box 9 pieces 30/40 1
BG200997/SET Wing PCD split Set of 9 1
BG200999/SET Wing PCD 2 x ¼ Set of 9 1
Part number Description Remarks Qty.
BG200982 Dry polish dot black #100 9
BG200983 Dry polish dot blue #220 9
BG200984 Dry polish dot red #400 9
BG200985 Dry polish dot white #800 9
BG200986 Dry polish dot yellow #1500 9
BG200987 Dry polish dot green #3000 9
BG7110050 Diamag wet polish dot orange #50 Set of 9 1
BG7110100 Diamag wet polish dot black #100 Set of 9 1
BG7110200 Diamag dry polish dot blue #200 Set of 9 1
BG7110400 Diamag dry polish dot red #400 Set of 9 1
BG7110800 Diamag wet polish dot white #800 Set of 9 1
BG7111800 Diamag wet polish dot yellow #1800 Set of 9 1
BG7113000 Diamag wet polish dot green #3000 Set of 9 1

16
2. Electric schedules
Electric circuit diagram E00587-1 230V / 12.9A / 50Hz

17

18

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