Blue star Rbct Guide

INSTALLATION AND USER INSTRUCTIONS

FOR THE DROP-IN COOKTOP

FOR THE HOME

MODELS RBCT

THIS APPLIANCE WAS DESIGNED FOR EASE OF INSTALLATION AND OPERATION. HOWEVER, WE

RECOMMEND THAT YOU READ ALL SECTIONS OF THIS MANUAL BEFORE YOU BEGIN INSTALLA-

TION. IN THE COMMONWEALTH OF MASSACHUSETTS A LICENSED PLUMBER OR GAS FITTER

CAPABLE OF REVIEWING AND PERFOMING THE MANUFACTURER’S INSTALLATION CHECKLIST

SHOULD INSTALL THIS APPLIANCE. THE INSTALLATION CHECKLIST IS INCLUDED AT THE REAR

OF THIS BOOKLET.

DO NOT REMOVE PERMANANTLY AFFIXED LABELS, WARNINGS OR DATA PLATES FROM YOUR

APPLIANCE. THIS MAY VOID THE MANUFACTURER’S WARRANTLY AND/OR HINDER EFFECTIVE

SERVICING AND MAINTENANCE.

THESE INSTRUCTIONS ARE TO REMAIN WITH THE APPLIANCE AND THE CONSUMER IS TO RETAIN

THEM FOR FUTURE REFERENCE.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance

Do not touch or activate any electrical switch

Do not use any phone in your building

Immediately call your gas supplier from a neighbor’s house

Follow the gas supplier’s instructions

If you cannot reach your gas supplier, call the fire department

WARNING

If the information in this booklet is not followed

correctly, a fire or explosion may result causing

property damage, personal injury or death.

WARNING

Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any

other appliance.

UL Logo

goes here

WARNING

Installation and service must be performed

by a qualified installer, service agency or gas

supplier.

P/N 751001 Rev 0

Since 1880, we have been dedicated to quality! We believe that our success can only be

measured by the continuing success of our customers. We achieve customer satisfaction by

ensuring that each of our employees understands, meets and exceeds customer expectations.

We establish and maintain an environment that encourages all employees to pursue continu-

ous improvement in quality and productivity.

Our quality policy is monitored by the highest levels of management.

We hope you enjoy your new appliance and we THANK YOU again for believing in our

product as much as we do.

The staff and team at BlueStar!

...to the exciting world of BlueStar™cooking! You have purchased one of the finest appliances available for home

use, which shows that you take cooking seriously. As the owner of a new BlueStar appliance you can look forward

to years of cooking enjoyment. You will prepare meals with the speed and accuracy of a professional chef right in

your own kitchen! All equipment is designed and manufactured to the highest quality standards in the industry spe-

cifically to meet the needs of the world’s most demanding chefs: you. From simmering to sautéing, baking and

broiling these versatile appliances provide the flexibility you need in any cooking application. Commercial styling

adds a touch of elegance to your kitchen like no other appliance can. What’s more, this high quality, high-

performance appliance is backed by our professional service network from coast to coast to provide you with

quick, competent technical service should the need arise. Please take a few moments now to fill in the information

below for your future reference. In the event you require parts or service, this information will be needed to ensure

you receive the highest quality service we can provide.

WELCOME

NOTE: WARRANTY SERVICE MUST BE PERFORMED BY AN AUTHORIZED SERCIVE AGENT.

PLEASE CALL THE FACTORY AT 1.800.449.8691 TO ARRANGE WARRATY SERVICE.

In the Commonwealth of Massachusetts, gas connections must be

performed by a licensed plumber or licensed gas fitter.

DATE OF PURCHASE

DEALER’S NAME

DEALER’S ADDRESS

DATE OF INSTALLATION

INSTALLER’S NAME

INSTALLER’S ADDRESS

MODEL NUMBER

SERIAL NUMBER

P/N 751001 Rev 0

Introduction............................................................................................................................... 2

Welcome .................................................................................................................................. 3

Table of Contents...................................................................................................................... 4

Safety Instructions .................................................................................................................... 5

Site Preparation......................................................................................................................... 6

Installation Unpacking / Positioning......................................................................................... 7

Positioning ................................................................................................................................ 8

Gas Connections ....................................................................................................................... 8

Electrical Connections .............................................................................................................. 9

Ventilation................................................................................................................................. 9

Operation................................................................................................................................. 10

Cleaning .................................................................................................................................. 11

Troubleshooting ...................................................................................................................... 12

Warranty ................................................................................................................................. 13

Performance Checklist............................................................................................................ 14

TABLE OF CONTENTS

stand, or climb on any part of the appli-

ance. Serious injury may occur.

8. Never leave the appliance unattended dur-

ing use. Boil-overs may occur, causing

spills which may ignite.

9. Do not use water on grease fires. Never

pick up a flaming pan. It is recommended

you purchase a multi-purpose dry chemi-

cal or foam-type fire extinguisher for your

home. Store it in close proximity to your

appliance.

10. If you are flaming liquor or other spirits,

and you appliance is installed under a vent

hood, TURN THE FAN OFF. The draft

created could cause the flames to spread

out of control.

11. For your safety, never use your appliance

or any other cooking appliance as a space

heater to warm or heat the room.

12. Use only dry potholders. Moist or damp

potholders on hot surfaces may result in

steam burns. Do not allow potholders to

touch hot burner areas. Do not use a towel

or other bulky material as a potholder.

13. To reduce the risk of burns, ignition of

flammable materials, and spillage, the

handle of any pot or pan should be posi-

tioned so that it does not extend over adja-

cent burners or the front of the appliance.

To avoid personal injury or property damage,

please read and follow these important safety

precautions.

1. Before any maintenance or repairs are per-

formed, disconnect the appliance from the

electric supply.

2. Your appliance should be installed by a

qualified gas installation technician. Have

the technician show you the exact location

of the gas shutoff valve on the incoming

gas line so you know how to turn off the

gas if necessary.

3. In the event of a power failure, do not at-

tempt to operate the appliance or light any

of the burners. This is a gas fired appliance

that employs electrical components such as

the ignition and safety devices.

4. Do not attempt to repair or replace any part

of this appliance unless specifically in-

structed to do so by this manual. In-

warranty service must be performed by an

authorized service agency.

5. Do not store flammable materials on or

near the appliance. Keep the appliance area

clean and free of combustible materials,

gasoline and other flammable vapors and

liquids. A check before each use to deter-

mine that no hazardous materials are in the

area is recommended.

6. The push-to-turn control knobs on this ap-

pliance are designed to be child-safe, how-

ever, not a guarantee of operation. Children

should not be left alone or unattended in the

kitchen while the appliance is in use.

7. Do not store items of interest to children

above the appliance. Children, as well as

adults, should never be allowed to sit,

SAFETY INSTRUCTIONS

WARNING

Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhala-

tion of carbon monoxide is known to the state of California to cause birth defects or other repro-

ductive harm.

P/N 751001 Rev 0

THE FRONT FACE OF THE UNIT MUST BE 2

(TWO) INCHES FROM THE FRONT EDGE OF

THE COUNTERTOP

SITE PREPARATION

Your Drop-in Cooktop may be installed into a

counter top in a row of cabinets or into an is-

land. Refer to the illustration above for key

dimensions to be followed when installing

your appliance.

Your cooktop has zero clearance requirements

to surrounding surfaces. There are restrictions

to flammable surfaces around and above

your cooktop. These minimum dimensions

are shown in the figure. Dimension “E” is for

your ventilation hood. It may never be

smaller than the width of your cooktop. It is

recommended your hood be six inches [150

mm] wider than your cooktop.

Dimensions “A” and “B” must be a minimum

of 6” [150mm] from side walls or cabinets.

Dimension “D” must be at least 1” [38mm]

from back wall to the cooktop.

If installed in a countertop along a wall at

the rear the surface must be inflammable

material extending at least six inches up-

ward.

When making the cut-out be sure to follow

the dimensions that match the body of your

cooktop model. The cut-out required is

smaller in both directions than the finished

top. The depth is always 20-1/4 inches. The

width is either 28-1/4 inches for a 30 in

cooktop or 34-1/4 inches for a 36 in cook-

top. 5 1/2” is required from the top of the

counter to space below for all units.

UNPACKING

1. Check the package for damage. If any

damage is visible you should mark the bill

of lading you sign that there may be con-

cealed damage.

2. Insure the container is upright. If the con-

tainer is not upright major damage can

occur to your appliance. If damage is dis-

covered, do not refuse delivery. Contact

the carrier and file appropriate freight

claims. Do not contact the manufacturer.

Your appliance was shipped from the

dealer you purchased it from. Shipping

damage claims are to be resolved between

the customer, shipping carrier and dealer.

The manufacturer may assist in resolving

any such claims, but such assistance does

not relieve you of your responsibility.

3. Move the container as close to its installa-

tion location as possible. This will reduce

moving and handling your appliance once

it is out of its shipping container.

4. Cut the straps holding the carton to the

palette. Lift the box directly up and off

the appliance. Do not use a hammer. Do

not cut the carton with a razor, utility or

box cutting knife.

5. Thoroughly inspect your appliance for

damage. If damage is discovered, do not

refuse delivery. Contact the carrier and

file appropriate freight claims. Do not

contact the manufacturer. Your appliance

was shipped from the dealer you pur-

chased it from. Shipping damage claims

are to be resolved between the customer,

shipping carrier and dealer. The manufac-

turer may assist in resolving any such

claims, but such assistance does not re-

lieve you of your responsibility.

6. Remove and unpack any accessories

shipped with your appliance. Make sure

no hardware or accessories are left to be

disposed of unintentionally.

POSITIONING

1. The importance of the proper installation

of gas cooking equipment cannot be over-

stressed. Proper performance of the

equipment is dependent, in great part, on

the compliance of the installation with the

manufacturer’s specifications.

2. Each gas appliance shall be located with

respect to building construction and other

equipment to permit access to the appli-

ance. Such access and clearance is neces-

sary for cleaning and servicing.

3. Do not push against the edges or sides of

any appliance in an attempt to slide it into

position. Although all metal parts are de-

burred during the manufacturing process,

serious injury could occur if the appliance

were to move suddenly while being posi-

tioned. We recommend you use gloves

during the installation process.

4. As part of the installation protective plas-

tic wrappers on stainless steel surfaces

should be removed. These wrappers must

be removed before operation.

5. For optimum performance the appliance

should be leveled during installation. A

carpenter type level should be placed on

the appliance three ways: side to side,

front to back, diagonally.

6. If the appliance is for installation in an

island or cabinet cut-out the edges should

be shimmed with small metal coupons.

INSTALLATION

P/N 751001 Rev 0

GAS CONNECTIONS

1. The installation of this appliance must

conform with all applicable local codes.

In the absence of local codes, the installa-

tion must conform to the latest level of the

National Fuel Gas Code, ANSI Z223.1.

In Canada, the installation must be in ac-

cordance with the current CAN/CGA

B149.1 and B149.2.

2. This appliance will ship without the regu-

lator connected. Note all black pipe con-

nections require an approved gas pipe

thread sealent.

3. This appliance is designed to work with

either natural gas or LP gas. Verify that

the appliance and the incoming gas supply

are compatible. Check the rating plate.

4. The gas supply line must be the same size

or larger than the gas inlet of the appli-

ance. Your appliance has an ½” NPT

gas inlet connection. We recommend the

supply line be ¼” NPT larger than the gas

inlet of the appliance.

5. Sealant used on pipe joints must be ap-

proved for use with combustible gases.

6. An installer provided manual shut-off

valve must be installed in the gas supply

line ahead of the appliance. This shout-

off must be easily accessible in case of

emergency.

7. All gas cooking equipment must have a

pressure regulator on the incoming service

line for safe and efficient operation.

Such a gas pressure regulator has been

provided with this appliance. Incoming

gas pressure should be checked with a

manometer. The correct manifold pres-

sure for natural gas is 5.0” wc. For LP

gas the correct manifold pressure is 10”

wc.

8. Incoming line pressure upstream of the

appliance should be 1.0” wc greater than

the operating manifold pressure. Service

pressure may fluctuate for a variety of rea-

sons. Under no circumstances should the

factory supplied regulator be removed or

by-passed.

9. The factory supplied pressure regulator

will withstand an input pressure of ½ PSI

(12” w.c.). If the incoming pressure ex-

ceeds the maximum rating a step-down

regulator is required.

10. The appliance and its individual shut-off

valve must be disconnected from the gas

supply line during any pressure testing in

excess of ½ PSI [3.5 kPa].

11. The appliance must be disconnected from

the gas supply by closing its individual

shut-off during any pressure testing less

than ½ PSI [3.5 kPa].

12. Check to see that all installer –supplied

pipes and fittings are clear of direct,

threading chips or other foreign particles

before connecting the appliance to the

supply line. Such particles will clog ori-

fices and/or valves when pressure is ap-

plied. Service to clean such clogs is not

covered by your warranty.

13. The incoming gas supply is brought from

the inlet pipe. This is the only connection

required via the installer-supplied shut-off

valve.

14. If the appliance is to be installed with

flexible couplings and/or a “quick discon-

nect” the installer must use a commer-

cially approved AGA Design certified

flexible connector at least ½” NPT that

complies with ANSI Z21.41. In Canada

the connector must comply with CAN

16.10-88 and the “quick disconnect” de-

vice must comply with CAN 16.19M-79

and installed with a strain relief device.

15. Before putting the appliance into service

test all gas connections for leaks. Use a

soapy solution. DO NOT USE AN OPEN

FLAME TO CHECK FOR LEAKS. Such

INSTALLATION

a procedure is dangerous and it may not

detect all the small leaks that a soapy so-

lution will.

16. Air shutter adjustments are preset at the

factory. These adjustments may need to

be redone and/or fine tuned by the in-

staller. These adjustments are the respon-

sibility of the installer and are not covered

by your warranty.

17. This unit is available from the factory in

liquid propane and natural gas. The gas

type should be specified when ordered

from your dealer/distributor.

18. A gas conversion must be performed by a

qualified gas technician. Please note, an

in field conversion may void your war-

ranty. Contact your dealer for informa-

tion regarding the conversion from one

type of gas supply to another.

ELECTRICAL CONNECTIONS

1. The installation of this appliance must

conform with all applicable local codes.

In the absence of local codes, the installa-

tion must conform to the latest level of the

National Electric Code, ANSI/NFPA 70.

2. This appliance is equipped with a standard

three prong polarized, NEMA 5-15P line

cord to be plugged into a 120Volt 15 Amp

outlet.

3. Removing the grounding prong from the

plug will void the manufacturer’s war-

ranty.

4. The cord exits the appliance from the bot-

tom.

5. If the electrical supply is not turned on or

is interrupted the appliance will not oper-

ate.

6. The circuit where you plug your appliance

must be grounded and polarized.

7. We recommend the circuit for your appli-

ance be a dedicated line.

8. It is recommended that your circuit never

include a microwave oven.

WARNING

This appliance is equipped with a three-

pronged grounding plug for your protec-

tion against shock hazard and should be

plugged directly into a properly grounded

receptacle. Do NOT cut or remove the

grounding prong from this plug.

If the appliance is not grounded or its po-

larity is reversed severe shock hazards can

exist. This unit must be installed to the Na-

tional Electrical Code ANSI/NFPA 70.

VENTILLATION

Proper ventilation is highly important for

good operation. This appliance must be in-

stalled under a properly designed hood. The

hood is recommended to be six inches [150

mm] wider than the appliance.

A strong exhaust fan can create a vacuum in

the room. For proper air balance work with

your dealer and/or contactor to properly size

your hood and its exhaust fan.

All gas burners need sufficient air to operate.

INSTALLATION

P/N 751001 Rev 0

• GENERAL

• As part of the installation, protective plas-

tic wrappers on stainless steel surfaces

should be removed. These wrappers must

be removed before operation or perma-

nent damage may result.

• New appliances are wiped clean with vari-

ous cleaners and solvents to remove visi-

ble signs of dirt, oil and grease before

leaving the factory. There may be an odor

from these solvents during initial opera-

tion.

BURNERS

• Remove the top grates and thoroughly

wash them with hot soapy water, rinse and

wipe dry. Extended exposure to moisture

may cause these cast parts to rust.

• To light a burner turn the corresponding

control knob to HIGH.

• This knob is a gas control valve and an

electric switch. Turning to the High posi-

tion begins the ignition sequence.

• The ignitors begin to “click”. As gas

flows through the piping to the burner the

sparking ignites it. After the flame lights

the ignitor senses its heat and the

“clicking” automatically stops.

• ALL burners light at the HIGH setting.

• Burners are equipped with a re-ignite fea-

ture in case the flame is extinguished for

any reason. Burners may attempt to reig-

nite if flame to ignitor is interrupted.

• At the High setting, flames should be ap-

proximately ½ inch high, with a sharp

blue tip. Some yellow may appear de-

pending on the type of gas being burned.

• Adjust the flame so it does not wrap

around the bottom edge of the pan.

• Burners may be operated at any knob po-

sition between LOW and HIGH.

• Never operate the burner with the knob

between the HIGH and OFF position. If

the flame goes out it will not re-ignited

and gas leaks could occur.

• NEVER use this appliance as a space

heater to heat or warm the room. Doing

so may result in carbon monoxide poison-

ing and over-heating of the oven.

• We recommend wok cooking with a

BlueStar designed wok ring to insure

proper air movement and performance.

Never wok cook without a wok ring and

top grate in place.

OPERATION

DO NOT OPERATE THIS UNIT

WITHOUT ALL GRATES IN

THEIR PROPER POSITIONS

BODY

• All stainless steel and painted parts should

be cleaned regularly with hot soapy water.

• Commercially available stainless steel

cleaners may be used on stainless steel.

Be sure to follow manufacturer’s instruc-

tion for use.

• Do NOT use steel wool or metal pads or

other abrasive cleaners. These surfaces

are painted or polished and using these

product will scratch and damage your fin-

ish.

• In extreme conditions use a cloth soaked

in hot water to sit on the soiled area to

soften the residue and allow it to be safely

cleaned off. LIGHT scraping with a rub-

ber or nylon spatula may be used to finish

lifting residue off.

• Do NOT use a metal knife, spatula or

similar metal tool to scrape these surfaces.

• Do NOT permit citrus or tomato juices to

sit and dry on these surfaces. Wipe such

spills immediately. Citric acid will dis-

color stainless steel.

BURNERS

• The top grates of your appliance may be

effectively cleaned with hot soapy water.

The top grates should NOT be put through

a dishwasher dry cycle.

• In the event of heavy soiling, a commer-

cially available oven cleaner may be

safely used on these parts. Be sure to fol-

low the manufacturer’s instructions for

use. Insure the cleaning chemical does

not contact any painted surfaces on your

appliance.

• To insure proper fit and safe use replace

the top grates in their proper position.

• The individual burner bowl and grease

tray can be easily removed for cleaning

Hot soapy water will remove most grease.

An approved oven cleaner will work on

on a soiled burner bowl or grease tray.

Please use with caution, these parts are

enameled and should not be subjected to

abrasive cleaners.

CLEANING

P/N 751001 Rev 0

TROUBLESHOOTING

Burner won’t light—no “clicking” from ignitor Insure appliance is plugged in

Insure circuit is not tripped or fuse blown

Burner won’t light—”clicking”, no flame Insure gas is turned on

Insure burner ports are clean

Try a second burner for same or different result

Insure electrode is plugged in

Insure electrode is properly lined up

Insure electrode is not cracked—spark not in correct

place

Burner lights, “clicking” won’t stop Insure electrode wires are properly connected after

cleaning

Call for service

LAZY flame—floating, larger in size than normal Air shutter adjustment

LIFTING flame—well defined with visible inner core,

noisy, gap between burner and flame Air shutter adjustment

Pungent odor when burners on Insure burner is properly seated after cleaning

Check for lazy flame

WARRANTY

WHAT IS COVERED? Prizer-Painter provides the following limited warranties to the original retail purchas-

ers of Products sold and installed in the continental United States and Canada on or after February 22, 2002:

Initial Seven (7) Day Limited Warranty. Prizer-Painter warrants that all cosmetic components of its Prod-

ucts will, under normal use and service, be free from defects in materials and workmanship for a period of seven

(7) calendar days from the date of delivery (the "Warranty Period") to the original retail purchaser. For purposes

of this Limited Warranty, cosmetic components include top grates, ring grates, plate rail, kick panel, body sides,

glass, control panel, door panel, back guards, oven seals, light bulbs, and enameled parts. All warranty claims

for cosmetic items must be reported immediately within seven calendar days of delivery or such claims will not

be honored. Floor models and demonstration units are not covered under the 7 Day Limited Warranty. Please

refer to your installation checklist to activate your limited warranty.

One (1) Year Limited Warranty. Prizer-Painter warrants that all functional components (except cast iron

burner tops) of its products will, under normal use and service, be free from defects in materials and workman-

ship for a period of one (1) year from the date of delivery (the "Warranty Period") to the original retail purchaser.

For purposes of this Limited Warranty, functional components include all components of the Product other than

the cosmetic components covered by the initial seven day limited warranty and the cast iron burner tops covered

by the 10 year limited warranty. Floor models are not covered under the One (1) Year limited Warranty but are

covered by a ninety (90) day labor and a One (1) Year Limited Parts Warranty with proof of date of install and a

completed Installation Checklist. Demonstration units are not covered under the One (1) Year Limited War-

ranty. Please refer to your installation checklist to activate your limited warranty. Failure to send a complete

and accurate copy of the installation checklist within 15 days of installation will invalidate your limited

warranty.

Ten (10) Year Limited Warranty. Prizer-Painter warrants that all functional components of its cast iron

burner tops will, under normal use and service, be free from defects in materials and workmanship for a period

of ten (10) years from the date of delivery (the "Warranty Period") to the original retail purchaser. Please refer

to your installation checklist to activate your limited warranty. Failure to send a complete and accurate copy

of the installation checklist within 15 days of installation will invalidate your limited warranty.

If any Product fails to comply with the foregoing Limited Warranties during the applicable Warranty Period,

Prizer-Painter will, at its option, either (I) pay the reasonable labor and material costs to have the Product re-

paired by a factory authorized service agent; (ii) replace the Product or defective component of the Product; or

(iii) if in Prizer-Painter's sole judgment circumstances are such as to preclude the remedying of any breach of

warranty by repair or replacement, then Prizer-Painter will refund the purchase price paid by the original pur-

chaser. All repairs or replacement service must be performed by a factory authorized service agent. Addition-

ally, all Products must be accessible for service in the home and must be accessible via public highways within

100 miles roundtrip of a factory authorized service agent. The purchaser will be responsible for the cost of addi-

tional mileage, non-standard service and special equipment to remove the Product for service so that there is

accessibility on all sides of the Product. The repair or replacement of the Product or the return of the purchase

price will be the purchaser's sole and exclusive remedy for any breach of this Limited Warranty or any other

claim with respect to the Product, including those claims based on contract, warranty, or tort. In no event will

Prizer-Painter's liability for any defective Product exceed the purchase price thereof. This exclusive remedy will

not be deemed to have failed of its essential purpose so long as Prizer-Painter is willing and able to repair and/or

replace defective Products in the manner prescribed herein or to provide a refund if, in Prizer-Painter's sole judg-

ment, repair or replacement is not feasible or appropriate under the circumstances.