Blue Wave FlowXtreme PLUS User manual

FX PLUS C/T 16" AG SYSTEM W/ 1/2HP PUMP
FX PLUS C/T 16" AG SYSTEM W/ 3/4HP PUMP
VER.0418 NE4506
NE4505

A. Safety Warnings
Read all Warnings and Cautions noted below. Failure to do so could result in serious or fatal
injury.
Prior to installation of this unit, carefully read and adhere to all CAUTION, ATTENTION, and
ADVICE notices located throughout this manual. Failure to comply with these instructions
can cause serious injury, death, or damage to the unit.
RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOT AVOIDED CAN RESULT
IN SERIOUS INJURY OR DEATH. Do not block pump suction at the pump or in the pool as
this can cause severe injury or death.
Electrical wiring MUST be installed by trained professional and adhere to local code and
regulations.
Avoid electric shock. DO NOT USE power extension cords.
Connect ONLY to a Ground-Fault Circuit Interrupter (GFCI) power outlet. Consult a
qualified professional electrician for safe and proper installation of a qualified electrical
outlet.
Incorrectly installed equipment may fail, causing severe injuries or damage to the
pump-filter system.
Never submerge the filter and/or pump in water.
Never place the pump or filter in your pool.
Trapped air in the pump-filter system may cause the TANK COVER to be blown off which
can result in death, serious injury, or damage to the pump-filter system. Ensure all air is out
of system before operating.
Never change the 7 Position Multi-Port Valve while the system is operating.
ALWAYS unplug the system before changing the control valve.
Install this product with sufficient safety margin from the pool to prevent children from using
the system to access the pool.
Never PLUG or UNPLUG this unit from an electrical source while standing in water.
NEVER service this unit with electrical power cord connected.
DO NOT operate the system while the pool is being used.
KEEP CHILDREN AWAY from all electrical equipment.
NEVER ALLOW CHILDREN TO OPERATE THIS EQUIPMENT.
The Pool Owner should always exercise caution and common sense when utilizing their
swimming pool and operating equipment.
B. General Information
This manual provides information relating to the installation, utilization and maintenance of our
filtration system. We recommend that you read this manual in its entirety and keep it for future
reference.
The pump included with the filtration system is a horizontal, self-priming centrifugal pump. For
the pump to function correctly, the water temperature must not exceed 35℃/95℉. The materials
used in the pump have undergone stringent hydraulic testing and electrical inspections.
The filter tank included in the filtration system consists of high-grade polypropylene (PP). It is
manufactured as a single unit (absolutely corrosion resistant and resistant to commercially avail-
able swimming pool chemicals). (Prerequisite: Compliance with the standard recommended
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specifications for the pH- and chlorine value). It is equipped with a tank drainage system. The
filter tank comes ready to attach with an approved filter pump with hair and lint basket, and a
plastic base for ready on- site mounting.
Read this manual carefully before installation. The filtration system and pump must be installed
in accordance with all federal and local codes and standards in effect for the area of installation.
We decline all responsibility for the consequences of failure to comply with the installation
instructions. We recommend that you comply with the power source instructions to avoid over-
loading the pump motor and/or electric shock.
This filtration system is not intended for use by persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge.
Safety notes and information boxes should always be observed.
C. Safety Notes
Your filter pump was constructed and tested and left the manufacturing plant in technically oper-
ational condition. In order to maintain this condition and ensure safe operation, the user should
observe the notes and product information contained in this technical manual. If there is any
indication that safe operation is no longer possible, the device is to be disconnected from the
power supply and secured against accidental use.
This is the case when:
The device has visible damage.
The device no longer appears functional.
After long periods of storage in poor conditions.
If the power cord or other parts of this equipment are damaged, they have to be replaced by
manufacturer or its service agent or a similarly qualified person in order to avoid danger.
D. Damage during delivery
Your filter system has been carefully and professionally packed for delivery. Please check to
ensure that the package is undamaged and that all parts are in the box. If you purchased this
product on order and the product was shipped to you, ensure that delivery is complete. Damage
to product as a result of shipping is not the responsibility of the supplier and must be immediately
reported to the shipper. The shipper assumes the liability for damages during delivery, the
supplier is not responsible for it.
E. Implied Warranty
The manufacturer warranties safe operation and reliability only under the following conditions:
The filter system is installed and operated according to the assembly and operating
instructions.
Only original replacement parts are used for repairs or replacements (consumable &
expendable parts do no fall under the warranty).
Expendable parts that do not fall under the warranty include:
All O-rings
Pressure gauge
Mechanical seal, complete
Hoses and metal hose clamps
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F. Resultant Damages
We cannot be responsible for damages to the product if the product is not used in accordance
with the instructions provided.
G. Technical Data and Specifications
The recommended filter run time is twice a day for 4 to 5 hours with floor vacuum cleaning
as needed.
The major components of your system are:
Filter pump, filter tank, tank lid, lid V-band with bolt & nut connecting base plate, and
hose with fittings
(Confirm you have all these components before starting installation)
H. Unpacking your filter system
Carefully remove the product and all component parts from the box. Cross reference all parts in
the box with the parts list reference chart to make certain all parts are present before beginning
assembly.
NOTE: Some parts may be located within the filter tank. To access these parts, you must remove
the tank cover.
Refer to *page 9 for complete EXPLODED VIEW PARTS DIAGRAMS.
I. Power source instructions
1. The Above Ground filter pump system you have purchased is equipped with a standard
electrical cord and plug which should only be connected to a power outlet protected by a 30
Amp Ground-Fault-Circuit-Interrupter (GFCI) that has been installed by a professional
electrician and adheres to local codes and regulations.
2. To avoid electric shock, power cord extensions should not be used.
J. Positioning your filter system
For the operation of this filter system with Above Ground pools, you need a skimmer
installed in your pool. Either an integrated skimmer (built into the pool wall) or a suspended
skimmer (attachment to the pool wall).
The installation area must allow an adequate safety margin to the pool wall.
We recommend putting the filter system on a concrete slab or similar. Be sure the
installation is level.
Additional installation accessories such as hoses, hoses clamps are available from your
pool dealer.
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Flow Volume (Q)
MAX Operating Pressure
Filtration Area
Rated Voltage
Power
Max. ambient temperature
Cotton Tails Volume
NE4505
2100 GPH
22 psi
16”
110V AC 60Hz
1/2 HP
95℉
1 lbs
NE4506
2300 GPH
22 psi
16”
110V AC 60Hz
3/4 HP
95℉
2.5 lbs

K. Filter-Pump assembly
1. Water pump & Base Plate assembly
a）Secure water pump to the base plate with the provided pump mounting hardware. Orient as
shown. （Figure 5）
2. Pump Fittings Assembly (Figure 6)
a) Screw the 1¼”-1½“ hose connector into the center port of the water pump. Ensure that the
O-ring “A” is installed between the port and the connector.
b) Remove the threaded ring (Collar) on the outer opening of the pump.
c) Place O-ring “B” in the groove around the hair and lint strainer basket.
d) Place the transparent hair & lint strainer cover in place and then screw the threaded ring
(Collar) back on securely over the cover.
e) Insert O-ring “C” (1¼”) inside the outward facing opening of the transparent hair & lint strainer
cover.
f) Screw the 1¼”-1½“ hose connector into the opening of the transparent hair & lint strainer cover.
3. Filter tank assembly
a) Attach the filter tank to the base plate as shown (Figure 7). The feet on the bottom of the filter
tank fit within the holes provided on the base plate.
b) Screw the filter basket onto the Central Pipe (Figure 1). Fix the Central Pipe with Filter Basket
onto the bottom of the filter tank. (Figure 2).
Filling tank with Cotton Tails which provided in the package.(Figure 3)
c) Securing filter assembly (Figure 4)
Ensure the main tank seal around the top of the filter tank is in good condition and securely
seated in the groove. Be sure groove is free of sand.
Carefully place the tank cover onto the filter tank. The tank cover should be oriented so that the
notch on the cover is aligned with the matching tab on the filter tank - this ensures proper
alignment.
Secure tank cover and filter tank with the tank cover lock ring assembly and tighten with the
knob and bolt.
d) Connecting the filter system and hooking up the hoses (Figures 8-11)
This pool filter system is designed to connect to pools with standard 1 1/4” or 1 1/2” diameter
hose connectors.
If your pool has a hose connector size and/or type different than described here, you may need
to purchase an adapter at your local pool supply store or hardware retailer.
Before you begin to connect hoses to the filter and pump, make certain that no water can flow
through the intake or return hoses connected to the pool. Some pools have shut off valves in
their intake and return ports, others do not. If you do not have a shut off valve, block the ports
with a removable plug to prevent water from passing into and through the hoses.
Attach the hose coming from your pool’s skimmer (outlet of pool) to the 1 1/4”-1 1/2” hose
connector extending from the hair & lint strainer cover.
Secure with a hose clamp.
Lightly lubricate the pool return port on the tank cover with synthetic PTFE lubricant, available
at any pool supply store or hardware store.
Attach the pool return hose (inlet of pool) to the pool return port on the tank cover.
NOTE: Be careful not to secure return hose to the waste/backwash port.
Secure with a hose clamp.
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L. Filter system start up
1. Once the filter system has been properly assembled, the tank filled with Cotton
Tails and the hoses connected as described above, you may begin with filtration.
Do not plug the system in until advised to do so below.
Make certain the pump is not plugged into a power supply.
Before operating the filter system, it is important to ensure that the filter system is positioned
outside the pool and is lower than the pool’s water level. The hose connections must also
be correctly connected and fastened.
2. If you haven’t done so already, fill your pool with water. Ensure that the water level is at
least 1”-2” (2.5-5cm) above the top of the hose intake (Skimmer) and return ports in the pool.
The filter system is now vented. If applicable, open the vent screw (pressure gauge) on the
upper side of the filter cover until the water flows out.
Release the shut off valve at the intake port (Skimmer) in the pool. If you plugged the intake
port (Skimmer), remove the plug to allow the water to flow into the intake hose.
With the filter-pump system installed in a location level lower than your pool’s water level -
water will automatically flow into the pump-filter system.
Allow the filter tank to fill with water.
3. Check the filter system and the connection hoses for leaks and resolve, if necessary.
Leakage points may possibly arise due to manufacturing tolerances, which need to be
resolved by wrapping “Teflon” tape, available at any plumbing or hardware store, around
the connections before the connection hose is attached.
Your filter system is now ready for use.
4. Cleaning Cotton Tails
Do not back wash on initial operation.
No need to back wash unless tank’s pressure gauge reaches 25 psi.
We recommend removing Cotton Tails from filter tank at the end of the season, place in a
mesh bag, wash in clothes washing machine, let dry and return to tank for next season.
5. Important note regarding Clarifiers.
Pool water clarifiers or other chemical additives that bond to particulate matter for the
purpose of improved filtration must not be used if Cotton Tails is the filtration media for your
pool. This is the same warning or instruction that is commonly given for pools where
Diatomaceous Earth is the filtration media.
Like Diatomaceous Earth, Cotton Tails filters down to a very small particle size, 3 microns.
Therefore, the addition of a clarifier will not improve the effectiveness of Cotton Tails. The
clarifier or a similar chemical additive is likely to cause damage to the Cotton Tails resulting
in significant reduction in the filtration capability. In addition, possible damage to the filtration
tank or its internal components may occur.
Blue Wave will not be responsible for damage caused to the Cotton Tails, the filtration tank
or any of the internal components of the filtration tank where a clarifier or other chemical
additives that bond to particulate matter have been used in the pool.
6. Filtering time
The water in the pool should be circulated and filtered at least 4 to 5 hours 2 to 3 times in a
24 hour period, depending on the load and the size of the filter system. The time required is
based on the performance of the filter system and the size of the swimming pool. However,
we recommend a minimum running time of 12 hours per day.
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M. Manual Vacuuming the Pool
For Above Ground Pools
Vacuuming is done in normal filter mode. The pool vacuum is connected by use of a pool
vacuum hose and vacuum plate directly into the skimmer. Do not turn on the pump until the
pool vacuum is connected and ready for operation.
Important: The pool vacuum hose must be fully filled with water so that the pump does not lose
prime and fill the tank with air.
N. Winterize the system in cold weather climates
For Above Ground Pools
Unplug the pump from the power source.
Close the shut off valves or block the flow of water at the pool inlet and return ports.
Disconnect the filtration system from the pool, drain the tank and hoses.
Store the filter system in a location protected from frost and severely cold temperatures. In
a garage or insulated storage shed is recommended.
P. Important Do’s & Don’ts
DO’S:
Be aware and make note of the filter pressure when the Cotton Tails is clean. Remove and
clean the Cotton Tails when you see the pressure increase to over 25 psi on the pressure
gauge.
Protect bottom filter basket while cleaning the Cotton Tails. Fill the tank with a few inches
(about 1/8 of tank height) of water. While the Cotton Tails are being cleaned.
Install and clean the cotton tails with the following instructions:
a. Open the cover of the filter tank.
b. Empty any residual matter from the filter and clean it thoroughly.
c. Fill the filter tank about 2/3 with cotton tails, 1.5 lbs(700g) cotton tails equal to
55 lbs(25kg) sand.
d. Close the filter and start filtering immediately.
e. Do not back wash on initial installation.
f. No need to back wash unless tank’s pressure gauge reaches 25 PSI.
g. We recommend removing cotton tails from filter tank at end of the season, place in a
mesh bag, wash in clothes washing machine, let dry and return to tank for next season.
DON’TS:
Over clean the cotton tails. This filter media operates more efficiently during mid-cycle.
Some level of debris in the cotton tails actually helps filtration and makes the filter more
effective. Too much cleaning will reduce efficiency.
Let filtration system run dry (without water)! Damage to the pump caused by dry running is
NOT covered by the warranty.
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Q. FLOW XTREME PLUS COTTON TAILS SYSTEM NE4505 NE4506 INSTALLATION FIGURES
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01
02
03
04
05
06
07
08
09
10
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R. FLOW XTREME PLUS COTTON TAILS SYSTEM NE4505 NE4506 PARTS BREAKDOWN
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Key Part Name
1PRESSURE GAUGE
2 FILTER COVER
3 O-RING
4
LEFT CLAMP RING
RIGHT CLAMP RING
CLAMP PIN
M8*80 BOLT
PLASTIC NUT
5FILTER TANK
FILTER TANK
6 BASKET FILTER
7 HARD TUBE
8DRAIN VALVE
O-RING
9
Pump Bolt Wing Nut
PUMP MOUNTING
Pump Bolt Flat Water
PUMP MOUNTING
PUMP MOUNTING
Pump Bolt Lock Washer
Pump Bolt Nut
PUMP MOUNTING
10 BASE PLATE
11 WATER PUMP 1/2HP
WATER PUMP 3/4HP
12 HOSE CLAMP
HOSE CLAMP
13 SOFT HOSE
SOFT HOSE
14 HOSE REDUCER
HOSE REDUCER
Qty Manf. No. B.W. No. For Model#
1 17001 NEP4080 AF1725 & AF1750
1 17003 NEP4082 AF1725 & AF1750
1 17004 NEP4083 AF1725 & AF1750
1 L00169 NEP4237 AF1725 & AF1750
1 L00170 NEP4238 AF1725 & AF1750
1 L00171 NEP4239 AF1725 & AF1750
1 L00172 NEP4240 AF1725 & AF1750
1 L00173 NEP4241 AF1725 & AF1750
1 1701025 NEP4122 AF1725
1 1701050 NEP4123 AF1750
1 17011 NEP4084 AF1725 & AF1750
1 17012 NEP4085 AF1725 & AF1750
1 17013 NEP4086 AF1725 & AF1750
1 17014 NEP4087 AF1725 & AF1750
2 P00175 NEP4261 AF1725 & AF1750
2 P00176 NEP4262 AF1725 & AF1750
2 P00177 NEP4263 AF1725 & AF1750
2 P00178 NEP4264 AF1725 & AF1750
1 17019 NEP4088 AF1725 & AF1750
1 SPS1A450 NEP4269 AF1725
1 SPS1A550 NEP4270 AF1750
1 17021 NEP4089 AF1725
2 17021 NEP4089 AF1750
1 1702225 NEP4124 AF1725
1 1702250 NEP4125 AF1750
1 17023 NEP4090 AF1725
2 17023 NEP4090 AF1750
S. FX PRIME SINGLE SPEED NE4523, NEP4268, NEP4269 PUMP SERIES PARTS BREAKDOWN
Key Part Name Qty Manf. No. B.W. No. For Model#
1 Water Pump/ Motor
Transparent Hair & Lint Strainer
1
1
SPS1A250, 450,550
NE4523-NEP4268-NEP4269
NE4523, NEP4268-NEP 4269
P00131
3
2
11/4"- 1 1/2" Hose Connector 2 P00132 NEP4246
NEP4245
All
All
4 O-ring "A"- 2 1/4" 1 P00182 NEP4265 All
5 O-ring "B"- 3" 1 P00183 NEP4266 All
6 O-ring "C"- 1.5" 1 P00184 NEP4267 All
7 Strainer Collar 1 P00133 NEP4247 All
8 Strainer Basket 1 P00134 NEP4248 All
9 Pump Drain Cap 1 P00135 NEP4249 All
10 Drain Valve O-ring 1 P00136 NEP4250 All
11 Motor Pump Seal 1 P00137 NEP4251 NE4523
11 Motor Pump Seal 1 P00138 NEP4252 NEP4268
11 Motor Pump Seal 1 P00138 NEP4252 NEP4269
12 Impeller Assembly 1 P00139 NEP4253 NE4523
12 Impeller Assembly 1 P00140 NEP4254 NEP4268
12 Impeller Assembly 1 P00140 NEP4254 NEP4269
13 Shaft Seal & Spring Assbly
Shaft Seal & Spring Assbly
Shaft Seal & Spring Assbly
1 P00141 NEP4255 NE4523
13 1 P00142 NEP4256 NEP4268
13 1 P00142 NEP4257 NEP4269
1
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9
7
8
6
5
4
2
3
13
12
11
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