Blue-White industries flexflo A-100NV User manual

INJECTOR
®
MODEL A-100NV (external signal input)
Variable Speed Peristaltic Injector Pump
Operating Manual
5300 Business Drive
Huntington Beach, CA 92649
USA
Phone: [phone] FAX: [phone]
E mail: [email protected] or [email protected]
Website: www.blue-white.com
Blue-White
Industries, Ltd.
R

!Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting with
internal back-flow check valve and mounting hardware.
3.0 A-100NV Features
!Peristaltic Pump Tube does not require valves.
!High outlet pressure capability of 100 psig.*
!High inlet suction lift capability of 30 feet.
!Tube Failure Detection (TFD) system (patent
pending).
!Quick-Disconnect inlet and outlet fittings available.
!Easy servicing.
!Digital electronic feed rate control.
!Pump Tube failure warning timer.
!20:1 adjustment turn down ratio.
!Corrosion proof Valox housing.
!Tamper resistant electronic control panel cover.
!Output verification sensor system.
2.0 Specifications
Maximum Working Pressure 100 psig / 6.9 bar*
o o
Maximum Fluid Temperature 130 F / 54 C
o o
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz, 220V50Hz, 230V60Hz
Shipping Dimensions 18” x 14” x 10”
Shipping Weight 14 lb.
TABLE OF CONTENTS
SECTION HEADING PAGE
1Introduction 2
2Specifications 3
3A-100NV Features 3
4How to install the A-100N 4
4.1 Mounting location 4
4.2 Electrical connections 6
4.3 How to install the tubing and fittings 8
5How to operate the A-100N 10
5.1 Description of Pump Output Adjustment Controls 10
5.2 Mode 1 - Manually Adjusting the output 11
5.3 Mode 2 - 4-20 mA input 11
5.4 Mode 3 - 0-10 VDC input 13
5.5 Mode 4 - Frequency/Pulse (Hz) input 14
6Alarms 15
6.1 Tube Failure Detection (TFD) system 15
7How to maintain the A-100N 16
7.1 Routine inspection and cleaning 16
7.2 How to clean and lubricate the A-100N 16
7.3 500 hour service warning timer 16
7.4 How to replace the pump tube 17
Replacement parts drawing 18
Replacement parts list 19
1.0 Introduction
Congratulations on purchasing the A-100NV variablespeed Peristaltic Metering Pump. The A-100NVis
designed to inject chemicals into piping systems. The pump has been tested by NSF International for
use with 12 ½% Sodium Hypochlorite. The A-100NV is equipped with external input control circuitry
which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC
input signal or a pulsed frequency input signal.
A-100N A-100N
FIG. 3.0 PARTS LOCATOR DRAWING
* Most models.
** Slide both top & bottom clamps to the left only far enough to open the control cover.
92
1
Control
Control Cover
Pumphead Junction Box
Rear Plate
Pumphead
Cover
6.0
Pumptube
Assembly
Rotor
Assembly
98
1
Slide Clamps**
Page 2 Page 3
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP

!Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting with
internal back-flow check valve and mounting hardware.
3.0 A-100NV Features
!Peristaltic Pump Tube does not require valves.
!High outlet pressure capability of 100 psig.*
!High inlet suction lift capability of 30 feet.
!Tube Failure Detection (TFD) system (patent
pending).
!Quick-Disconnect inlet and outlet fittings available.
!Easy servicing.
!Digital electronic feed rate control.
!Pump Tube failure warning timer.
!20:1 adjustment turn down ratio.
!Corrosion proof Valox housing.
!Tamper resistant electronic control panel cover.
!Output verification sensor system.
2.0 Specifications
Maximum Working Pressure 100 psig / 6.9 bar*
o o
Maximum Fluid Temperature 130 F / 54 C
o o
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz, 220V50Hz, 230V60Hz
Shipping Dimensions 18” x 14” x 10”
Shipping Weight 14 lb.
TABLE OF CONTENTS
SECTION HEADING PAGE
1Introduction 2
2Specifications 3
3A-100NV Features 3
4How to install the A-100N 4
4.1 Mounting location 4
4.2 Electrical connections 6
4.3 How to install the tubing and fittings 8
5How to operate the A-100N 10
5.1 Description of Pump Output Adjustment Controls 10
5.2 Mode 1 - Manually Adjusting the output 11
5.3 Mode 2 - 4-20 mA input 11
5.4 Mode 3 - 0-10 VDC input 13
5.5 Mode 4 - Frequency/Pulse (Hz) input 14
6Alarms 15
6.1 Tube Failure Detection (TFD) system 15
7How to maintain the A-100N 16
7.1 Routine inspection and cleaning 16
7.2 How to clean and lubricate the A-100N 16
7.3 500 hour service warning timer 16
7.4 How to replace the pump tube 17
Replacement parts drawing 18
Replacement parts list 19
1.0 Introduction
Congratulations on purchasing the A-100NV variablespeed Peristaltic Metering Pump. The A-100NVis
designed to inject chemicals into piping systems. The pump has been tested by NSF International for
use with 12 ½% Sodium Hypochlorite. The A-100NV is equipped with external input control circuitry
which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC
input signal or a pulsed frequency input signal.
A-100N A-100N
FIG. 3.0 PARTS LOCATOR DRAWING
* Most models.
** Slide both top & bottom clamps to the left only far enough to open the control cover.
92
1
Control
Control Cover
Pumphead Junction Box
Rear Plate
Pumphead
Cover
6.0
Pumptube
Assembly
Rotor
Assembly
98
1
Slide Clamps**
Page 2 Page 3
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP

4.0 How To Install the A-100NV
Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing
the A-100NV into specialized systems.
The A-100NV should be serviced by qualified persons only.
4.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection point and electrical supply.
Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is
recommended. Install the pump where it can be easily serviced.
!Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface
only. Mounting to drywall with anchors is not recommended.
!Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit.
Mount the pump off to the side or at a lower level than the chemical container.
!Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This
“flooded suction” installation can reduce the time required to prime the pump. Install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during servicing.
!Your solution tank should be sturdy. Keep the tank covered to reduce fumes.
!Be sure your installation does not constitute a cross connection with the drinking water supply. Check
your local plumbing codes.
A-100N A-100N
FIG. 4.0 INJECTOR MOUNTING
FIG. 4.1 SWIMMING POOLINSTALLATION
FIG. 4.2 TYPICAL INSTALLATION
11
Pool
223355
446677
88
99
1010
1. Strainer 7. Injector ®
2. Circulation Pump Blue-White A-100N
3. Filter 8. Solution Tank
4. Heater 9. Injection Fitting
5. Check Valve 10. Return Line
6. Flowmeter ®
Blue-White F-300
Discharge
Tube
Pumping unit
R
Suction
Tube Chemical
Container
¼" & ½" NPTInjector
Page 4 Page 5
Floor Mount
7-3/8”
7-5/8”
3-1/2”
8-3/16”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
Note: For wall-mounting, recommend drill & thread into
solid wood only.
Wall Mount
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1- MANUAL 2- 4-20mA 3 - 0-10VDC 4- PULSE (Hz)
PROGRAM
RESETSERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUTMODES
1- MANUAL 2-4-20mA 3-0-10VDC 4- PULSE (Hz)
PROGRAM
RESETSERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
%SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz

4.0 How To Install the A-100NV
Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing
the A-100NV into specialized systems.
The A-100NV should be serviced by qualified persons only.
4.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection point and electrical supply.
Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is
recommended. Install the pump where it can be easily serviced.
!Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface
only. Mounting to drywall with anchors is not recommended.
!Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit.
Mount the pump off to the side or at a lower level than the chemical container.
!Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This
“flooded suction” installation can reduce the time required to prime the pump. Install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during servicing.
!Your solution tank should be sturdy. Keep the tank covered to reduce fumes.
!Be sure your installation does not constitute a cross connection with the drinking water supply. Check
your local plumbing codes.
A-100N A-100N
FIG. 4.0 INJECTOR MOUNTING
FIG. 4.1 SWIMMING POOLINSTALLATION
FIG. 4.2 TYPICAL INSTALLATION
11
Pool
223355
446677
88
99
1010
1. Strainer 7. Injector ®
2. Circulation Pump Blue-White A-100N
3. Filter 8. Solution Tank
4. Heater 9. Injection Fitting
5. Check Valve 10. Return Line
6. Flowmeter ®
Blue-White F-300
Discharge
Tube
Pumping unit
R
Suction
Tube Chemical
Container
¼" & ½" NPTInjector
Page 4 Page 5
Floor Mount
7-3/8”
7-5/8”
3-1/2”
8-3/16”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
Note: For wall-mounting, recommend drill & thread into
solid wood only.
Wall Mount
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1- MANUAL 2- 4-20mA 3 - 0-10VDC 4- PULSE (Hz)
PROGRAM
RESETSERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUTMODES
1- MANUAL 2-4-20mA 3-0-10VDC 4- PULSE (Hz)
PROGRAM
RESETSERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
%SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz

AC sine waves
Jumper Not Installed
(open - factory default)
Digital square waves
Jumper Installed
A-100N
4.2 Electrical Connections
4.2.1 Input Power Connections -
Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage
the pump and may result in injury. The voltage requirement is printed on the pump serial label.
Jumper pins on the circuit board are factory preset for the correct voltage. See Fig. 4.4, page 7 for
details.
The A-100NV is supplied with a ground wire conductor and a grounding type attachment plug (power
cord). To reduce the risk of electric shock, be certain that the power cord is connected only to a properly
grounded, grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
Page 6 A-100N Page 7
FIG. 4.4 WIRING DIAGRAM - MODELV CIRCUIT BOARD
DC
MOTOR
BLACK (-)
RED (+)
Ground (green)
Earth Ground (green)
Common
Hot
AC
Input
Power
PROTECTOR FUSE
1 Amp, 250 Volt AC
(Littlefuse #239001
or Equivalent)
1 AMP
250VAC
MOTOR
RED (+) MOTOR
BLACK (-) AC LINE NEUTRAL AC LINE HOT
TS THERMAL SWITCH
.187 push tab connectors
2 conductors
110
110
220
AC LINE VOLTAGE SETTINGS
230 VAC
One Jumper Installed
on center position
(ends open)
115 VAC
Two Jumpers Installed
on end positions
(no open pins)
BLUE (4-20 mA input)
BLACK (Ground)
YELLOW (verification sensor input)
ORANGE (0-10 VDC input)
RED (+20VDC)
WHITE (frequency input)
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
ACCEPTABLE CABLE JACKET RANGE:
.118 - .255 INCH
.( 3,0 - 6,5 MM)
EXTERNAL INPUT CABLE
BROWN (motor-on contact output)
INPUT SIGNAL CONNECTOR
7 wire bundle
Hz INPUT JUMPER SETTINGS
Located under connector
PROBE
NC
NO
ALARM OUTPUT
(CONTACT CLOSURE)
connect 2-conductor plug to either
normally open (NO) (factory default)
or normally closed (NC) side of receptacle.
1 AMP MAX @ 125VAC (24VDC)
TUBE FAILURE SENSOR PROBE INPUT
Connect 2-conductor plug to receptacle.
2 Grey wires connect to pump head sensors.
PURPLE X2 (alarm relay contacts)
WIRES REQUIRED
INPUT MODE / FUNCTION
MANUAL
MOTOR ON SIGNAL
FLOW VERIFICATION SENSOR
(Digital square waves)
4-20 mA
0-10 VDC
ALARM RELAY
NO CONNECTIONS
BROWN (+) & BLACK (-)
PURPLE & PURPLE
WHITE (+) & BLACK (-)
BLUE (+) & BLACK (-)
SIGNAL INPUT MODES / FUNCTIONS & WIRING COLOR CODES
FREQUENCY
ORANGE (+) & BLACK (-)
RED (+ 20VDC) & BLACK (-) & YELLOW (signal)
4.2.2 External Input Signal Connections -
The A-100NV will accept any one of three different types of external input signals; 4-20 mA, 0-10
VDC, or frequency.Two types of frequency inputs,AC sine waves (magnetic coils type outputs) and
Digital Square waves (Hall Effect signals, contact closures), are acceptable. Ajumper plug located on
the circuit board is factory pre-set for AC sine wave signals, the jumper must be re-positioned when
digital square wave signals are being used. (See Fig. 4.4, page 7, “Hz input jumper settings”)
All wiring connections are to be made inside of the junction box located on the side of the A-100NV. A
liquid-tite connector is supplied and should be used for the external signal cable. The signal input wires
are color coded to the type of signal being used.
POSITIVE
WIRE COLOR
BLUE
ORANGE
WHITE
NEGATIVE
WIRE COLOR
BLACK
BLACK
BLACK
INPUT SIGNALTYPE
4-20 mA
0-10 V DC
AC sine wave, Digital square wave
FIG. 4.3 WIRING CHART - INPUT SIGNALWIRE COLORS

AC sine waves
Jumper Not Installed
(open - factory default)
Digital square waves
Jumper Installed
A-100N
4.2 Electrical Connections
4.2.1 Input Power Connections -
Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage
the pump and may result in injury. The voltage requirement is printed on the pump serial label.
Jumper pins on the circuit board are factory preset for the correct voltage. See Fig. 4.4, page 7 for
details.
The A-100NV is supplied with a ground wire conductor and a grounding type attachment plug (power
cord). To reduce the risk of electric shock, be certain that the power cord is connected only to a properly
grounded, grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
Page 6 A-100N Page 7
FIG. 4.4 WIRING DIAGRAM - MODELV CIRCUIT BOARD
DC
MOTOR
BLACK (-)
RED (+)
Ground (green)
Earth Ground (green)
Common
Hot
AC
Input
Power
PROTECTOR FUSE
1 Amp, 250 Volt AC
(Littlefuse #239001
or Equivalent)
1 AMP
250VAC
MOTOR
RED (+) MOTOR
BLACK (-) AC LINE NEUTRAL AC LINE HOT
TS THERMAL SWITCH
.187 push tab connectors
2 conductors
110
110
220
AC LINE VOLTAGE SETTINGS
230 VAC
One Jumper Installed
on center position
(ends open)
115 VAC
Two Jumpers Installed
on end positions
(no open pins)
BLUE (4-20 mA input)
BLACK (Ground)
YELLOW (verification sensor input)
ORANGE (0-10 VDC input)
RED (+20VDC)
WHITE (frequency input)
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
ACCEPTABLE CABLE JACKET RANGE:
.118 - .255 INCH
.( 3,0 - 6,5 MM)
EXTERNAL INPUT CABLE
BROWN (motor-on contact output)
INPUT SIGNAL CONNECTOR
7 wire bundle
Hz INPUT JUMPER SETTINGS
Located under connector
PROBE
NC
NO
ALARM OUTPUT
(CONTACT CLOSURE)
connect 2-conductor plug to either
normally open (NO) (factory default)
or normally closed (NC) side of receptacle.
1 AMP MAX @ 125VAC (24VDC)
TUBE FAILURE SENSOR PROBE INPUT
Connect 2-conductor plug to receptacle.
2 Grey wires connect to pump head sensors.
PURPLE X2 (alarm relay contacts)
WIRES REQUIRED
INPUT MODE / FUNCTION
MANUAL
MOTOR ON SIGNAL
FLOW VERIFICATION SENSOR
(Digital square waves)
4-20 mA
0-10 VDC
ALARM RELAY
NO CONNECTIONS
BROWN (+) & BLACK (-)
PURPLE & PURPLE
WHITE (+) & BLACK (-)
BLUE (+) & BLACK (-)
SIGNAL INPUT MODES / FUNCTIONS & WIRING COLOR CODES
FREQUENCY
ORANGE (+) & BLACK (-)
RED (+ 20VDC) & BLACK (-) & YELLOW (signal)
4.2.2 External Input Signal Connections -
The A-100NV will accept any one of three different types of external input signals; 4-20 mA, 0-10
VDC, or frequency.Two types of frequency inputs,AC sine waves (magnetic coils type outputs) and
Digital Square waves (Hall Effect signals, contact closures), are acceptable. Ajumper plug located on
the circuit board is factory pre-set for AC sine wave signals, the jumper must be re-positioned when
digital square wave signals are being used. (See Fig. 4.4, page 7, “Hz input jumper settings”)
All wiring connections are to be made inside of the junction box located on the side of the A-100NV. A
liquid-tite connector is supplied and should be used for the external signal cable. The signal input wires
are color coded to the type of signal being used.
POSITIVE
WIRE COLOR
BLUE
ORANGE
WHITE
NEGATIVE
WIRE COLOR
BLACK
BLACK
BLACK
INPUT SIGNALTYPE
4-20 mA
0-10 V DC
AC sine wave, Digital square wave
FIG. 4.3 WIRING CHART - INPUT SIGNALWIRE COLORS

A-100N
4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to install
directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, espe-
cially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other
build ups can clog the fitting increasing the back pressure and interfering with the check valve operation.
See section 7.0.
Install the Injection/Check valve directly into the piping system. Do not use a pipe stud with a tee for
insertion of the injection valve. The solution must inject directly into the flow stream.
Use Teflon thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the
compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten
only.
FIG. 4.7 INJECTION FITTING INSTALLATION AND EXPLODED VIEW
Page 8 A-100N
Page 9
4.3 How To Install the Tubing and Fittings
4.3.1 Inlet Tubing - Locate the inlet fitting of the Pump Tube, see fig 4.6. Remove the tube nut. Push the
clear PVC suction tubing onto the compression barb of the fitting. Use the tube nut to secure the tube.
Hand tighten only.
Foot
Strainer
# 90002-200
Ceramic
Weight
# 90008-068
Tubing
Suction 3/8"
FIG. 4.5
4.3.2 Strainer -Trim the inlet end of the suction tubing so that the strainer
will rest approximately two inches from the bottom of the solution
tank. This will prevent sediment from clogging the strainer. Slip the
ceramic weight over the end of the suction tube. Press the strainer
into the end of the tube. Secure the ceramic weight to the strainer.
Drop the strainer into the solution tank.
4.3.3 Outlet Tubing - Locate the outlet fitting of the Pump Tube, see fig
4.6. Remove the tube nut. Push the opaque outlet (discharge)
tubing onto the compression barb of the fitting. Use the tube nut to
secure the tube. Hand tighten only. Trim the other end of the outlet
tube leaving only enough slack to connect it to the injection/check
valve fitting. Increasing the outlet tube length increases the pressure
at the pump tube, particularly with viscous fluids.
Keep the outlet tube as short as possible.
Inlet Adapter
Outlet Adapter Pump Head
FIG. 4.6
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz

A-100N
4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to install
directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, espe-
cially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other
build ups can clog the fitting increasing the back pressure and interfering with the check valve operation.
See section 7.0.
Install the Injection/Check valve directly into the piping system. Do not use a pipe stud with a tee for
insertion of the injection valve. The solution must inject directly into the flow stream.
Use Teflon thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the
compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten
only.
FIG. 4.7 INJECTION FITTING INSTALLATION AND EXPLODED VIEW
Page 8 A-100N
Page 9
4.3 How To Install the Tubing and Fittings
4.3.1 Inlet Tubing - Locate the inlet fitting of the Pump Tube, see fig 4.6. Remove the tube nut. Push the
clear PVC suction tubing onto the compression barb of the fitting. Use the tube nut to secure the tube.
Hand tighten only.
Foot
Strainer
# 90002-200
Ceramic
Weight
# 90008-068
Tubing
Suction 3/8"
FIG. 4.5
4.3.2 Strainer -Trim the inlet end of the suction tubing so that the strainer
will rest approximately two inches from the bottom of the solution
tank. This will prevent sediment from clogging the strainer. Slip the
ceramic weight over the end of the suction tube. Press the strainer
into the end of the tube. Secure the ceramic weight to the strainer.
Drop the strainer into the solution tank.
4.3.3 Outlet Tubing - Locate the outlet fitting of the Pump Tube, see fig
4.6. Remove the tube nut. Push the opaque outlet (discharge)
tubing onto the compression barb of the fitting. Use the tube nut to
secure the tube. Hand tighten only. Trim the other end of the outlet
tube leaving only enough slack to connect it to the injection/check
valve fitting. Increasing the outlet tube length increases the pressure
at the pump tube, particularly with viscous fluids.
Keep the outlet tube as short as possible.
Inlet Adapter
Outlet Adapter Pump Head
FIG. 4.6
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz

A-100N Page 10
5.2 OPERATINGMODE 1 - Output adjusted manually -
In this mode, the pump’s motor speed is adjusted manually using the front panel
touch pad. The motor speed can be adjusted from 0-100%. To adjust the speed:
4Set the pump for mode 1. Press the MODE button until MODE 1 is shown on
the LCD display. The%SPEED icon will light. The large 3-DIGIT LCD will
indicate the currently programmed percentage of speed.
4Enter the programming mode. At the same time, press the RUN/STANDBY
button and the MODE button. Ablinking ARROW will point to the word
PROGRAM indicating the program mode has been activated.
4Press the FIELD button to select the digit to program. The digit will blink
when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The arrow next to the word PROGRAM will
disappear.
[NOTE: If while in the program mode no buttons are pressed within 20 seconds,
the circuitry will automatically return to the run mode, without saving changes.
OPERATINGMODE 2 - Output adjusted by 4-20 mA input signal
In this mode, the pump’s motor speed is adjusted automatically based on the value
of the 4-20 mA input signal.Any motor speed can be assigned to either the
minimum or maximum milliamp input values. However, the programmed
minimum mA value must be less than the programmed maximum mAvalue.
The ALARM and SERVICE icons will blink if the programming is in error. To
assign the minimum and maximum motor speed and the minimum and maximum
mA input signal values:
4Set the pump for mode 2. Press the MODE button until MODE 2 is shown on
the LCD display. The%SPEED or mA icon will light depending on the
current display setting. The large 3-DIGIT LCD will indicate the current
motor speed or the current mA input value.
4Enter the programming mode. At the same time, press the RUN/STANDBY
and MODE buttons. Ablinking ARROW will point to the word PROGRAM
indicating the program mode is activated. Ablinking ARROW will point to the
word MINIMUM indicating the minimum value is ready to be programmed.
The % SPEED icon will blink indicating the percentage of speed is ready to
be programmed.
4Enter the motor speed at the minimum mA input signal value.Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the mA icon
will blink indicating the minimum mA value is ready to be programmed. The
currently programmed minimum value is shown on the 3-DIGIT LCD.
4Enter the minimum mA input signal value. Note: this value must be less than
the maximum mA input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
5.3 -
Slide both top & bottom clamps to the left only far enough
(as shown) to open the control cover
5.0 How To Operate The A-100NV
5.1 Description of Pump Output Adjustment Controls -
Open the control panel door by sliding the upper and lower slide
clamps to the left. FIG. 5.2
!RUN/STANDBYButton -
4Press to start and stop the pump. The ARROW next to the word RUN
will light when in the run mode. The ARROW next to the word
STAND-BY will blink when in the stand-by mode.
4Press to clear ALARM.
4When pressed with the FIELD Button, initiates a 99 second prime
cycle which temporarily overrides the mode setting and runs the
pump motor at 100% speed. The ARROW next to the word PRIME
will blink.
4When pressed with the DIGIT button, resets the 500 hour service
warning timer to zero.
4When pressed with the MODE button, initiates the programming
mode. The ARROW next to the word PROGRAM will blink.
!FIELD Button -
4In the programming mode, selects the digit to be changed.
!DIGIT Button -
4In the programming mode, increases the selected digit.
4When pressed with the MODE Button, toggles the display from %
motor speed to input signal value.
!MODE Button -
4Used to select one of four operating modes.
Mode 1 - Manual Adjustment (external input disabled)
Mode 2 - 4-20mA input
Mode 3 - 0-10VDC input
Mode 4 - Frequency (Hz) input
FIG. 5.2
FIG. 5.1
SLIDE CLAMP
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 1
MODE
100
RUN MODE 1
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 1
MODE
000
PROGRAM MODE 1
constant speed % setting
RUN MODE 2
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
MODE
04.0
mA
PROGRAM MODE 2
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 2
MODE
000
PROGRAM MODE 2
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
MODE
04.0
mA
A-100N
Page 11

A-100N Page 10
5.2 OPERATINGMODE 1 - Output adjusted manually -
In this mode, the pump’s motor speed is adjusted manually using the front panel
touch pad. The motor speed can be adjusted from 0-100%. To adjust the speed:
4Set the pump for mode 1. Press the MODE button until MODE 1 is shown on
the LCD display. The%SPEED icon will light. The large 3-DIGIT LCD will
indicate the currently programmed percentage of speed.
4Enter the programming mode. At the same time, press the RUN/STANDBY
button and the MODE button. Ablinking ARROW will point to the word
PROGRAM indicating the program mode has been activated.
4Press the FIELD button to select the digit to program. The digit will blink
when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The arrow next to the word PROGRAM will
disappear.
[NOTE: If while in the program mode no buttons are pressed within 20 seconds,
the circuitry will automatically return to the run mode, without saving changes.
OPERATINGMODE 2 - Output adjusted by 4-20 mA input signal
In this mode, the pump’s motor speed is adjusted automatically based on the value
of the 4-20 mA input signal.Any motor speed can be assigned to either the
minimum or maximum milliamp input values. However, the programmed
minimum mA value must be less than the programmed maximum mAvalue.
The ALARM and SERVICE icons will blink if the programming is in error. To
assign the minimum and maximum motor speed and the minimum and maximum
mA input signal values:
4Set the pump for mode 2. Press the MODE button until MODE 2 is shown on
the LCD display. The%SPEED or mA icon will light depending on the
current display setting. The large 3-DIGIT LCD will indicate the current
motor speed or the current mA input value.
4Enter the programming mode. At the same time, press the RUN/STANDBY
and MODE buttons. Ablinking ARROW will point to the word PROGRAM
indicating the program mode is activated. Ablinking ARROW will point to the
word MINIMUM indicating the minimum value is ready to be programmed.
The % SPEED icon will blink indicating the percentage of speed is ready to
be programmed.
4Enter the motor speed at the minimum mA input signal value.Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the mA icon
will blink indicating the minimum mA value is ready to be programmed. The
currently programmed minimum value is shown on the 3-DIGIT LCD.
4Enter the minimum mA input signal value. Note: this value must be less than
the maximum mA input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
5.3 -
Slide both top & bottom clamps to the left only far enough
(as shown) to open the control cover
5.0 How To Operate The A-100NV
5.1 Description of Pump Output Adjustment Controls -
Open the control panel door by sliding the upper and lower slide
clamps to the left. FIG. 5.2
!RUN/STANDBYButton -
4Press to start and stop the pump. The ARROW next to the word RUN
will light when in the run mode. The ARROW next to the word
STAND-BY will blink when in the stand-by mode.
4Press to clear ALARM.
4When pressed with the FIELD Button, initiates a 99 second prime
cycle which temporarily overrides the mode setting and runs the
pump motor at 100% speed. The ARROW next to the word PRIME
will blink.
4When pressed with the DIGIT button, resets the 500 hour service
warning timer to zero.
4When pressed with the MODE button, initiates the programming
mode. The ARROW next to the word PROGRAM will blink.
!FIELD Button -
4In the programming mode, selects the digit to be changed.
!DIGIT Button -
4In the programming mode, increases the selected digit.
4When pressed with the MODE Button, toggles the display from %
motor speed to input signal value.
!MODE Button -
4Used to select one of four operating modes.
Mode 1 - Manual Adjustment (external input disabled)
Mode 2 - 4-20mA input
Mode 3 - 0-10VDC input
Mode 4 - Frequency (Hz) input
FIG. 5.2
FIG. 5.1
SLIDE CLAMP
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 1
MODE
100
RUN MODE 1
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 1
MODE
000
PROGRAM MODE 1
constant speed % setting
RUN MODE 2
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
MODE
04.0
mA
PROGRAM MODE 2
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 2
MODE
000
PROGRAM MODE 2
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
MODE
04.0
mA
A-100N
Page 11

A-100N
Page 13
4Press the mode button. The Ma icon will stop blinking and the % SPEED icon
will blink. The ARROW next to the word MAXIMUM will blink indicating the
maximum value is ready to be programmed. The currently programmed
maximum motor speed value is shown on the 3-DIGIT LCD.
4Enter the motor speed at the maximum mA input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the mA icon
will blink indicating the maximum mA value is ready to be programmed. The
currently programmed maximum value is shown on the 3-DIGIT LCD.
4Enter the maximum mA input signal value. Note: this value must be greater
than the minimum mA input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected..
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. Programming is complete.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 2
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 2
MODE
100
PROGRAM MODE 2
maximum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
MODE
20.0
mA
Example 1
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 0% OUTPUT
20 mA = 100% OUTPUT
Example 2
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 100% OUTPUT
20 mA = 0% OUTPUT
Example 3
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 0% OUTPUT
20 mA = 75% OUTPUT
Example 4
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 20% OUTPUT
20 mA = 50% OUTPUT
MODE 2 PROGRAMMING EXAMPLES
5.4 -OPERATINGMODE 3 - Output adjusted by 0-10VDC input signal
In this mode, the pump’s motor speed is adjusted automatically based on the value
of the 0-10VDC input signal. Any motor speed can be assigned to either the
minimum or maximum DC input signal values. However, the programmed
minimum VDC value must be less than the programmed maximum VDC
value. The ALARM and SERVICE icons will blink if the programming is in
error. To assign the minimum and maximum motor speed and the minimum and
maximum VDC input signal values:
4Set the pump for mode 3. Press the MODE button until MODE 3 is shown on
the LCD display. The% SPEED or VDC icon will light depending on the
current display setting. The large 3-DIGIT LCD will indicate the current
motor speed or the VDC input value.
4Enter the programming mode. At the same time, press the RUN/STANDBY
and MODE buttons. Ablinking ARROW will point to the word PROGRAM
indicating the program mode is activated. Ablinking ARROW will point to the
word MINIMUM indicating the minimum value is ready to be programmed.
The % SPEED icon will blink indicating the percentage of speed is ready to
be programmed.
4Enter the motor speed at the minimum VDC input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the VDC
icon will blink indicating the minimum VDC value is ready to be pro-
grammed. The currently programmed minimum value is shown on the 3-
DIGIT LCD.
4Enter the minimum VDC input signal value. Note: this value must be less
than the maximum VDC input signal value. Press the FIELD button to select
the digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The VDC icon will stop blinking and the % SPEED
icon will blink. The ARROW next to the word MAXIMUM will blink indicating
the maximum value is ready to be programmed. The currently programmed
maximum motor speed value is shown on the 3-DIGIT LCD.
4Enter the motor speed at the maximum VDC input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the VDC
icon will blink indicating the maximum VDC value is ready to be pro-
grammed. The currently programmed maximum value is shown on the 3-
DIGIT LCD.
4Enter the maximum VDC input signal value. Note: this value must be greater
than the minimum VDC input signal value. Press the FIELD button to select
the digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. Programming is complete.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.
A-100N Page 12
PROGRAM MODE 3
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 3
MODE
000
RUN MODE 3
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
MODE
00.0
VDC
PROGRAM MODE 3
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
MODE
00.0
VDC
PROGRAM MODE 3
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 3
MODE
100
PROGRAM MODE 3
maximum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
MODE
10.0
VDC

A-100N
Page 13
4Press the mode button. The Ma icon will stop blinking and the % SPEED icon
will blink. The ARROW next to the word MAXIMUM will blink indicating the
maximum value is ready to be programmed. The currently programmed
maximum motor speed value is shown on the 3-DIGIT LCD.
4Enter the motor speed at the maximum mA input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the mA icon
will blink indicating the maximum mA value is ready to be programmed. The
currently programmed maximum value is shown on the 3-DIGIT LCD.
4Enter the maximum mA input signal value. Note: this value must be greater
than the minimum mA input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected..
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. Programming is complete.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 2
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 2
MODE
100
PROGRAM MODE 2
maximum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
MODE
20.0
mA
Example 1
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 0% OUTPUT
20 mA = 100% OUTPUT
Example 2
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 100% OUTPUT
20 mA = 0% OUTPUT
Example 3
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 0% OUTPUT
20 mA = 75% OUTPUT
Example 4
6
4810 12 14 16 18 20
0
25
50
75
100
Pump Motor Speed (%)
Milliamp input (mA)
4 mA = 20% OUTPUT
20 mA = 50% OUTPUT
MODE 2 PROGRAMMING EXAMPLES
5.4 -OPERATINGMODE 3 - Output adjusted by 0-10VDC input signal
In this mode, the pump’s motor speed is adjusted automatically based on the value
of the 0-10VDC input signal. Any motor speed can be assigned to either the
minimum or maximum DC input signal values. However, the programmed
minimum VDC value must be less than the programmed maximum VDC
value. The ALARM and SERVICE icons will blink if the programming is in
error. To assign the minimum and maximum motor speed and the minimum and
maximum VDC input signal values:
4Set the pump for mode 3. Press the MODE button until MODE 3 is shown on
the LCD display. The% SPEED or VDC icon will light depending on the
current display setting. The large 3-DIGIT LCD will indicate the current
motor speed or the VDC input value.
4Enter the programming mode. At the same time, press the RUN/STANDBY
and MODE buttons. Ablinking ARROW will point to the word PROGRAM
indicating the program mode is activated. Ablinking ARROW will point to the
word MINIMUM indicating the minimum value is ready to be programmed.
The % SPEED icon will blink indicating the percentage of speed is ready to
be programmed.
4Enter the motor speed at the minimum VDC input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the VDC
icon will blink indicating the minimum VDC value is ready to be pro-
grammed. The currently programmed minimum value is shown on the 3-
DIGIT LCD.
4Enter the minimum VDC input signal value. Note: this value must be less
than the maximum VDC input signal value. Press the FIELD button to select
the digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The VDC icon will stop blinking and the % SPEED
icon will blink. The ARROW next to the word MAXIMUM will blink indicating
the maximum value is ready to be programmed. The currently programmed
maximum motor speed value is shown on the 3-DIGIT LCD.
4Enter the motor speed at the maximum VDC input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the VDC
icon will blink indicating the maximum VDC value is ready to be pro-
grammed. The currently programmed maximum value is shown on the 3-
DIGIT LCD.
4Enter the maximum VDC input signal value. Note: this value must be greater
than the minimum VDC input signal value. Press the FIELD button to select
the digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. Programming is complete.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.
A-100N Page 12
PROGRAM MODE 3
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 3
MODE
000
RUN MODE 3
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
MODE
00.0
VDC
PROGRAM MODE 3
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
MODE
00.0
VDC
PROGRAM MODE 3
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 3
MODE
100
PROGRAM MODE 3
maximum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
MODE
10.0
VDC

5.5 -OPERATINGMODE 4 - Output adjusted by frequency (Hz) input signal
In this mode, the pump’s motor speed is adjusted automatically based on the
frequency (Hz) of the input signal. Any motor speed can be assigned to either the
minimum or maximum Hz input signals. However, the programmed minimum
Hz value must be less than the programmed maximum Hz value. The
ALARM and SERVICE icons will blink if the programming is in error. To assign
the minimum and maximum motor speed and the minimum and maximum Hz
input signal values:
4Set the pump for mode 4. Press the MODE button until MODE 4 is shown on
the LCD display. The% SPEED or Hz icon will light depending on the
current display setting. The large 3-DIGIT LCD will indicate the current
motor speed or the Hz input value.
4Enter the programming mode. At the same time, press the RUN/STANDBY
and MODE buttons. Ablinking ARROW will point to the word PROGRAM
indicating the program mode is activated. Ablinking ARROW will point to the
word MINIMUM indicating the minimum value is ready to be programmed.
The % SPEED icon will blink indicating the percentage of speed is ready to
be programmed.
4Enter the motor speed at the minimum Hz input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the Hz icon
will blink indicating the minimum Hz value is ready to be programmed. The
currently programmed minimum value is shown on the 3-DIGIT LCD.
4Enter the minimum Hz input signal value. Note: this value must be less than
the maximum Hz input signal value. Press the FIELD button to select the digit
to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The Hz icon will stop blinking and the % SPEED icon
will blink. The ARROW next to the word MAXIMUM will blink indicating the
maximum value is ready to be programmed. The currently programmed
maximum motor speed value is shown on the 3-DIGIT LCD.
4Enter the motor speed at the maximum VDC input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the Hz icon
will blink indicating the maximum Hz value is ready to be programmed. The
currently programmed maximum value is shown on the 3-DIGIT LCD.
4Enter the maximum Hz input signal value. Note: this value must be greater
than the minimum Hz input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. Programming is complete.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 4
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 4
MODE
000
RUN MODE 4
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
MODE
000
Hz
PROGRAM MODE 4
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
MODE
000
Hz
PROGRAM MODE 4
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 4
MODE
82.5
PROGRAM MODE 4
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
MODE
628Hz
MODE 4 PROGRAMMING EXAMPLES
Example 1
0200 400 600 800 1000
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 0% OUTPUT
1000 Hz = 100% OUTPUT
Example 2
0200 400 600 800 1000
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 100% OUTPUT
1000 Hz = 0% OUTPUT
Example 3
0200 400 600 800 1000
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 10% OUTPUT
275 Hz = 75% OUTPUT
6.0 ALARMS -
6.1 Tube Failure Detection System (TFD)
The A-100NV is equipped with a Tube Failure Detection System which is designed to stop the pump and
provide a contact closure output in the event the pump tube should rupture and chemical enters the pump
head. This patent-pending system is capable of detecting the presence of a large number of chemicals
including Sodium Hypochlorite (chlorine), Hydrochloric (muriatic) Acid, Sodium Hydroxide, and many
others. The system will not be triggered by water (rain, condensation, etc.) or silicone oil (roller and
tubing lubricant).
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 1
MODE
000
RUN MODE 1
ALARM
Confirm Chemical Detection -
To determine if your chemical will be detected by the system, remove the pump
tube and roller assembly, place a small amount of the chemical in the bottom of
the pump head, just enough to cover the sensors, and turn on the pump. If the TFD
system detects the chemical, the pump will stop after a five second confirmation
period and the ALARM icon will light on the display. If the TFD system does not
detect the chemical, the pump will continue to run after the confirmation period.
Carefully clean the chemical out of the pump head being sure to remove all traces
of chemical from the sensor probes. Press the RUN/STAND-BYbutton to clear
the alarm condition and restart the pump.
To Disable the Chemical Detection -
If the TFD system cannot detect your chemical, no further action is necessary. However, if there is a
concern about possible false triggering by chemical contaminants, the system can be disabled by un-
plugging the sensor probe wires from the circuit board. See Fig. 4.4, page 7 for the sensor probe’s plug
location on the internal circuit board.
A-100N Page 14 A-100NA-100N
Page 15
Contact Closure Alarm Output Signal -
A contact closure output is provided with the TFD system.The output can be configured for normally
open (factory default) or normally closed operation by properly positioning the connector plug on the
circuit board (See fig. 4.4, page 7). The contacts will change states while an alarm condition exists. Two
wires (purple), located in the junction box, are provided for connections. 20mA minimum / 1 amp
maximum load @ 125V AC /24VDC.

5.5 -OPERATINGMODE 4 - Output adjusted by frequency (Hz) input signal
In this mode, the pump’s motor speed is adjusted automatically based on the
frequency (Hz) of the input signal. Any motor speed can be assigned to either the
minimum or maximum Hz input signals. However, the programmed minimum
Hz value must be less than the programmed maximum Hz value. The
ALARM and SERVICE icons will blink if the programming is in error. To assign
the minimum and maximum motor speed and the minimum and maximum Hz
input signal values:
4Set the pump for mode 4. Press the MODE button until MODE 4 is shown on
the LCD display. The% SPEED or Hz icon will light depending on the
current display setting. The large 3-DIGIT LCD will indicate the current
motor speed or the Hz input value.
4Enter the programming mode. At the same time, press the RUN/STANDBY
and MODE buttons. Ablinking ARROW will point to the word PROGRAM
indicating the program mode is activated. Ablinking ARROW will point to the
word MINIMUM indicating the minimum value is ready to be programmed.
The % SPEED icon will blink indicating the percentage of speed is ready to
be programmed.
4Enter the motor speed at the minimum Hz input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the Hz icon
will blink indicating the minimum Hz value is ready to be programmed. The
currently programmed minimum value is shown on the 3-DIGIT LCD.
4Enter the minimum Hz input signal value. Note: this value must be less than
the maximum Hz input signal value. Press the FIELD button to select the digit
to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The Hz icon will stop blinking and the % SPEED icon
will blink. The ARROW next to the word MAXIMUM will blink indicating the
maximum value is ready to be programmed. The currently programmed
maximum motor speed value is shown on the 3-DIGIT LCD.
4Enter the motor speed at the maximum VDC input signal value. Press the
FIELD button to select the digit to program. The digit will blink when
selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. The % SPEED icon will stop blinking and the Hz icon
will blink indicating the maximum Hz value is ready to be programmed. The
currently programmed maximum value is shown on the 3-DIGIT LCD.
4Enter the maximum Hz input signal value. Note: this value must be greater
than the minimum Hz input signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4Press the DIGIT button to change the selected digit.
4Repeat until all digits are programmed.
4Press the mode button. Programming is complete.
4To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.
PROGRAM MODE 4
% speed at the minimum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 4
MODE
000
RUN MODE 4
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
MODE
000
Hz
PROGRAM MODE 4
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
MODE
000
Hz
PROGRAM MODE 4
% speed at the maximum input
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 4
MODE
82.5
PROGRAM MODE 4
minimum input value
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
MODE
628Hz
MODE 4 PROGRAMMING EXAMPLES
Example 1
0200 400 600 800 1000
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 0% OUTPUT
1000 Hz = 100% OUTPUT
Example 2
0200 400 600 800 1000
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 100% OUTPUT
1000 Hz = 0% OUTPUT
Example 3
0200 400 600 800 1000
0
25
50
75
100
Pump Motor Speed (%)
Frequency input (Hz)
0 Hz = 10% OUTPUT
275 Hz = 75% OUTPUT
6.0 ALARMS -
6.1 Tube Failure Detection System (TFD)
The A-100NV is equipped with a Tube Failure Detection System which is designed to stop the pump and
provide a contact closure output in the event the pump tube should rupture and chemical enters the pump
head. This patent-pending system is capable of detecting the presence of a large number of chemicals
including Sodium Hypochlorite (chlorine), Hydrochloric (muriatic) Acid, Sodium Hydroxide, and many
others. The system will not be triggered by water (rain, condensation, etc.) or silicone oil (roller and
tubing lubricant).
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
% SPEED 1
MODE
000
RUN MODE 1
ALARM
Confirm Chemical Detection -
To determine if your chemical will be detected by the system, remove the pump
tube and roller assembly, place a small amount of the chemical in the bottom of
the pump head, just enough to cover the sensors, and turn on the pump. If the TFD
system detects the chemical, the pump will stop after a five second confirmation
period and the ALARM icon will light on the display. If the TFD system does not
detect the chemical, the pump will continue to run after the confirmation period.
Carefully clean the chemical out of the pump head being sure to remove all traces
of chemical from the sensor probes. Press the RUN/STAND-BYbutton to clear
the alarm condition and restart the pump.
To Disable the Chemical Detection -
If the TFD system cannot detect your chemical, no further action is necessary. However, if there is a
concern about possible false triggering by chemical contaminants, the system can be disabled by un-
plugging the sensor probe wires from the circuit board. See Fig. 4.4, page 7 for the sensor probe’s plug
location on the internal circuit board.
A-100N Page 14 A-100NA-100N
Page 15
Contact Closure Alarm Output Signal -
A contact closure output is provided with the TFD system.The output can be configured for normally
open (factory default) or normally closed operation by properly positioning the connector plug on the
circuit board (See fig. 4.4, page 7). The contacts will change states while an alarm condition exists. Two
wires (purple), located in the junction box, are provided for connections. 20mA minimum / 1 amp
maximum load @ 125V AC /24VDC.

A-100N
7.4.1 How to Remove the Old Pump Tube
The pump roller assembly spins in a counter clockwise direction. The pump head inlet (suction) side is
located at the bottom of the pump and the outlet (discharge) is located at the top of the pump head.
7.4.1.1 Release any pressure that may be in the
discharge tubing.
7.4.1.2 Disconnect the suction and discharge tubes
from the pump tube.
7.4.1.3 Remove the pump head cover.
7.4.1.4 With the pump running, pull the inlet fitting
out of the pumphead. Guide the tube counter
clockwise away from the rollers. Pull the
outlet fitting out of the pump head.
7.4.2 How to Install a New Pump Tube
Be sure the pump head chamber is clean and free of any debris. Remove and inspect the roller assem-
bly. Be sure the rollers spin freely. If required, apply a small amount of grease to the pump head cover
bearing. Silicone oil only may be used on the tubing and rollers. See section 7.2.
6.4.2.1 With the pump running, insert the inlet (suction) side of the Pump Tube fitting into the lower retaining
slot in the pump head. Fig. 7.2.
6.4.2.2 Carefully guide the Pump Tube into the pump head. Stretch the tube slightly and insert the outlet
(discharge) fitting into the upper retaining slot in the pump head. Fig. 7.3.
6.4.2.3 Place the clear cover on the pump head and secure with three screws.
FIG. 7.2 FIG. 7.3
Page 17
7.4 How to Replace the Pump Tube
The pump tube assembly will eventually break if not replaced. The tube has been designed for a
minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the
type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others.
The pump tube assembly must be inspected and replaced regularly.
After replacing the pump tube, press the RUN/STANDBY button and the DIGIT button at the
same time to reset the service warning timer.
A-100N
7.0 How to Maintain the A-100NV
7.1 Routine Inspection and Maintenance
The A-100NV requires very little maintenance. However, the pump and all accessories should be
checked weekly. This is especially important when pumping chemicals. Inspect all components for
signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components
immediately.
Cracking, crazing, discoloration and the like during the first week of operation are signs of severe
chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which
parts are being attacked and replace them with parts that have been manufactured using more suitable
materials. The manufacturer does not assume responsibility for damage to the pump that has been
caused by chemical attack.
7.2 How to Clean and Lubricate the A-100NV
The A-100NV will require occasional cleaning and lubricating. The amount will depend on the severity
of service.
]When changing the pump tube assembly, clean the pump head chamber, TFD sensors, roller assembly
and pump head cover.
]The pump head cover bearing may require grease periodically. Apply a small amount of grease
(Aeroshell aviation grease #5 or equivalent) when necessary.
]Silicone oil ONLY may be used on the roller assembly and tube assembly.
]The injection/check valve assembly must be cleaned periodically, especially when injecting fluids that
calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting
increasing the back pressure which can interfere with the check valve operation and possibly damage the
fitting and/or the pump. See section 4.3.4. Fig. 4.7.
]Periodically clean the suction strainer. Fig.4.5.
]Periodically inspect the air vents located under the motor compartment and on the rear panel. Clean if
necessary.
7.3 500 Hour Service Warning Timer
The A-100NV is equipped with a service warning timer. After 500 hours of accumulated running time,
the SERVICE icon will light. This is a reminder that the pump tube is nearing its minimum life expec-
tancy and should be replaced. Your actual tube life will depend on many factors such as the chemical
used, back pressure, temperature, viscosity, and motor RPM.
Simultaneously press the RUN/STANDBYand DIGIT buttons to reset the service timer to zero.
Note: Pressing the FIELD and DIGIT buttons will display the currently accumulated time value.
Page 16
Inlet Adapter
Outlet Adapter Pump Head
FIG. 7.1
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz

A-100N
7.4.1 How to Remove the Old Pump Tube
The pump roller assembly spins in a counter clockwise direction. The pump head inlet (suction) side is
located at the bottom of the pump and the outlet (discharge) is located at the top of the pump head.
7.4.1.1 Release any pressure that may be in the
discharge tubing.
7.4.1.2 Disconnect the suction and discharge tubes
from the pump tube.
7.4.1.3 Remove the pump head cover.
7.4.1.4 With the pump running, pull the inlet fitting
out of the pumphead. Guide the tube counter
clockwise away from the rollers. Pull the
outlet fitting out of the pump head.
7.4.2 How to Install a New Pump Tube
Be sure the pump head chamber is clean and free of any debris. Remove and inspect the roller assem-
bly. Be sure the rollers spin freely. If required, apply a small amount of grease to the pump head cover
bearing. Silicone oil only may be used on the tubing and rollers. See section 7.2.
6.4.2.1 With the pump running, insert the inlet (suction) side of the Pump Tube fitting into the lower retaining
slot in the pump head. Fig. 7.2.
6.4.2.2 Carefully guide the Pump Tube into the pump head. Stretch the tube slightly and insert the outlet
(discharge) fitting into the upper retaining slot in the pump head. Fig. 7.3.
6.4.2.3 Place the clear cover on the pump head and secure with three screws.
FIG. 7.2 FIG. 7.3
Page 17
7.4 How to Replace the Pump Tube
The pump tube assembly will eventually break if not replaced. The tube has been designed for a
minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the
type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others.
The pump tube assembly must be inspected and replaced regularly.
After replacing the pump tube, press the RUN/STANDBY button and the DIGIT button at the
same time to reset the service warning timer.
A-100N
7.0 How to Maintain the A-100NV
7.1 Routine Inspection and Maintenance
The A-100NV requires very little maintenance. However, the pump and all accessories should be
checked weekly. This is especially important when pumping chemicals. Inspect all components for
signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components
immediately.
Cracking, crazing, discoloration and the like during the first week of operation are signs of severe
chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which
parts are being attacked and replace them with parts that have been manufactured using more suitable
materials. The manufacturer does not assume responsibility for damage to the pump that has been
caused by chemical attack.
7.2 How to Clean and Lubricate the A-100NV
The A-100NV will require occasional cleaning and lubricating. The amount will depend on the severity
of service.
]When changing the pump tube assembly, clean the pump head chamber, TFD sensors, roller assembly
and pump head cover.
]The pump head cover bearing may require grease periodically. Apply a small amount of grease
(Aeroshell aviation grease #5 or equivalent) when necessary.
]Silicone oil ONLY may be used on the roller assembly and tube assembly.
]The injection/check valve assembly must be cleaned periodically, especially when injecting fluids that
calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting
increasing the back pressure which can interfere with the check valve operation and possibly damage the
fitting and/or the pump. See section 4.3.4. Fig. 4.7.
]Periodically clean the suction strainer. Fig.4.5.
]Periodically inspect the air vents located under the motor compartment and on the rear panel. Clean if
necessary.
7.3 500 Hour Service Warning Timer
The A-100NV is equipped with a service warning timer. After 500 hours of accumulated running time,
the SERVICE icon will light. This is a reminder that the pump tube is nearing its minimum life expec-
tancy and should be replaced. Your actual tube life will depend on many factors such as the chemical
used, back pressure, temperature, viscosity, and motor RPM.
Simultaneously press the RUN/STANDBYand DIGIT buttons to reset the service timer to zero.
Note: Pressing the FIELD and DIGIT buttons will display the currently accumulated time value.
Page 16
Inlet Adapter
Outlet Adapter Pump Head
FIG. 7.1
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4 - PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
VARIABLE SPEED PUMP
% SPEED 1
MODEVDC
SERVICE
1000
ALARM
mA Hz

A-100N
Item Part No Description Qty Item Part No Description Qty
Page 19
A-100N PARTS LIST
1 71000-489 Enclosure Back Plate With Gasket, Valox 1
2 90011-094 Washer, Mounting, #10 Stainless 2
3 90011-091 Mounting Screw, #10 X 1.0” Phillips Steel 4
4 76001-001 Tubing Spacer A-100N digital 2
5 90010-036 Wire Nut, Blue 1
6 90006-580 Gasket, Enclosure Back Plate 1
7 A-023N-V-115 Circuit board A-100NV 115V 1
A-023N-V-230 Circuit board A-100NV 220V/230V 1
8 90010-235 Fuse, A-100NV Circuit Board, 1A 250VAC 1
9 71000-175 Power Cord, 115v60hz, Digital Models 1
71000-176 Power Cord, 220v50hz, Digital Models 1
71000-177 Power Cord, 230v60hz, Digital Models 1
10 70000-589 Cord Inlet Bushing 1
11 90003-559 Mounting Feet, Rubber 4
12 76001-000 Slide Clamp, Enclosure Rear 1
13 76000-999 Slide Clamp, Enclosure Front 1
14 76001-253 Enclosure A-100NV 1
15 90006-579 Gasket, Enclosure Front 1
16 90002-191 Door, Electronic Controls Cover 1
17 70002-250 Gearmotor, 14 Rpm, 24V DC 1
70002-251 Gearmotor, 30 Rpm, 24V DC 1
70002-252 Gearmotor, 45 Rpm, 24V DC 1
70002-253 Gearmotor, 60 Rpm, 24V DC 1
70002-254 Gearmotor, 125 Rpm, 24V DC 1
18 90010-246 Wire set w/plug, Alarm relay 1
19 90010-245 Wire set w/plug, TFD sensor 1
N/s 90010-247 Wire set w/plug, input signals 1
20 C-1814N-4 Motor Brush kit (2 ea), 24V DC 1
21 90011-023 Screw, Motor, 8-32 x .50 2
22 90010-244 Motor, 24V DC 1
23 90011-024 Screw, Green Ground, 8-32 x .25 1
24 90011-078 Washer, Ground Screw, #8 Star 1
25 90010-222 Wire, Motor ground, Digital Timers, Green 1
26 A-008-1 Gearbox, 14 Rpm 1
A-008-2 Gearbox, 30 Rpm 1
A-008-3 Gearbox, 45 Rpm 1
A-008-4 Gearbox, 60 Rpm 1
A-008-5 Gearbox, 125 Rpm 1
27 76001-488 Pumphead, A-100N w/TFD sensors 1
28 C-324N Screw, Pumphead, 10-32 X .50 Phil Pan Black 4
29 A-031 Spacer, Rotor 1
30 A-002N-4T Pump Tube, .25 O.D., Compression Barb Type 1
A-002N-6T Pump Tube, .37 O.D., Compression Barb Type 1
A-002N-7T Pump Tube, .43 O.D., Compression Barb Type 1
31 C-330-6 Nut, Tube Compression Type, .37 O.D. Tubing 2
32 A-002N-4Q Pump Tube, .25 O.D., Quick-connect W/ O-ring 1
A-002N-6Q Pump Tube, .37 O.D., Quick-connect W/ O-ring 1
33 90003-007 O-ring, Quick-connect Pump Tubes, Viton 2
34 90008-299 Adapter, Quick-connect Inlet, .37 O.D. Tube 1
35 90008-300 Adapter, Quick-connect Outlet, .37 O.D. Tube 1
36 C-335-6 Tubing, Outlet, .37 O.D. X 5ft, Polyethylene 1
37 C-334-6 Tubing, Inlet, .37 O.D. X 5ft, Clear PVC 1
38 C-346 Weight, Inlet Tubing, Ceramic 1
39 C-342-2 Strainer, Inlet Tube, Polypropylene 1
40 71000-159 Roller Assembly -4, -6 tubes (white rollers) 1
71000-350 Roller Assembly -7 tubes (black rollers) 1
41 90012-245 Label, A-100NV front panel controls 1
42 90011-074 Washer, #8 splitlock 2
45 71000-156 Cover, Pumphead With Sleeve Bearing 1
46 76001-003 Bearing, Sleeve, Pumphead Cover 1
48 90011-160 Screw, Pumphead Cover, 8-32 X .62 Cap 3
49 A-014HD-6A Injection Valve Assy, .5-.25 MPT X .37OD Tube 1
52 90007-515 Bushing, Junction Box Connector, Alum. 1
53 76001-254 Junction Box A-100NV 1
54 90011-129 Screw, Cover, 6-32 X .25 Phil Pan SS Black 2
55 71000-133 Cover, Junction Box with Gasket and Label 1
56 90008-199 Connector Liquid-tight 1
A-100N Replacement Parts Drawing
Page 18
OPTIONAL
QUICKCONNECT
49
35
36
37
38
39
45
48
46
40
15
16
11
3
14
13
31
30
17
26
27 321
2
9
52
54
5
4
7
8
56
55
10
12
28
29
25
24 23
22
21
33
32
34
FIELD
6
53
DIGIT MODE
STANDBY
PRIME
RESET
99SEC.CYCLE
TUBELIFE WARING TIMER
1= MANUAL 2 = 4-20mA 3= 0-10 VDC 4 = PULSE (Hz)
INPUT MODE
BRUSH KIT
20
19
18
41
42

A-100N
Item Part No Description Qty Item Part No Description Qty
Page 19
A-100N PARTS LIST
1 71000-489 Enclosure Back Plate With Gasket, Valox 1
2 90011-094 Washer, Mounting, #10 Stainless 2
3 90011-091 Mounting Screw, #10 X 1.0” Phillips Steel 4
4 76001-001 Tubing Spacer A-100N digital 2
5 90010-036 Wire Nut, Blue 1
6 90006-580 Gasket, Enclosure Back Plate 1
7 A-023N-V-115 Circuit board A-100NV 115V 1
A-023N-V-230 Circuit board A-100NV 220V/230V 1
8 90010-235 Fuse, A-100NV Circuit Board, 1A 250VAC 1
9 71000-175 Power Cord, 115v60hz, Digital Models 1
71000-176 Power Cord, 220v50hz, Digital Models 1
71000-177 Power Cord, 230v60hz, Digital Models 1
10 70000-589 Cord Inlet Bushing 1
11 90003-559 Mounting Feet, Rubber 4
12 76001-000 Slide Clamp, Enclosure Rear 1
13 76000-999 Slide Clamp, Enclosure Front 1
14 76001-253 Enclosure A-100NV 1
15 90006-579 Gasket, Enclosure Front 1
16 90002-191 Door, Electronic Controls Cover 1
17 70002-250 Gearmotor, 14 Rpm, 24V DC 1
70002-251 Gearmotor, 30 Rpm, 24V DC 1
70002-252 Gearmotor, 45 Rpm, 24V DC 1
70002-253 Gearmotor, 60 Rpm, 24V DC 1
70002-254 Gearmotor, 125 Rpm, 24V DC 1
18 90010-246 Wire set w/plug, Alarm relay 1
19 90010-245 Wire set w/plug, TFD sensor 1
N/s 90010-247 Wire set w/plug, input signals 1
20 C-1814N-4 Motor Brush kit (2 ea), 24V DC 1
21 90011-023 Screw, Motor, 8-32 x .50 2
22 90010-244 Motor, 24V DC 1
23 90011-024 Screw, Green Ground, 8-32 x .25 1
24 90011-078 Washer, Ground Screw, #8 Star 1
25 90010-222 Wire, Motor ground, Digital Timers, Green 1
26 A-008-1 Gearbox, 14 Rpm 1
A-008-2 Gearbox, 30 Rpm 1
A-008-3 Gearbox, 45 Rpm 1
A-008-4 Gearbox, 60 Rpm 1
A-008-5 Gearbox, 125 Rpm 1
27 76001-488 Pumphead, A-100N w/TFD sensors 1
28 C-324N Screw, Pumphead, 10-32 X .50 Phil Pan Black 4
29 A-031 Spacer, Rotor 1
30 A-002N-4T Pump Tube, .25 O.D., Compression Barb Type 1
A-002N-6T Pump Tube, .37 O.D., Compression Barb Type 1
A-002N-7T Pump Tube, .43 O.D., Compression Barb Type 1
31 C-330-6 Nut, Tube Compression Type, .37 O.D. Tubing 2
32 A-002N-4Q Pump Tube, .25 O.D., Quick-connect W/ O-ring 1
A-002N-6Q Pump Tube, .37 O.D., Quick-connect W/ O-ring 1
33 90003-007 O-ring, Quick-connect Pump Tubes, Viton 2
34 90008-299 Adapter, Quick-connect Inlet, .37 O.D. Tube 1
35 90008-300 Adapter, Quick-connect Outlet, .37 O.D. Tube 1
36 C-335-6 Tubing, Outlet, .37 O.D. X 5ft, Polyethylene 1
37 C-334-6 Tubing, Inlet, .37 O.D. X 5ft, Clear PVC 1
38 C-346 Weight, Inlet Tubing, Ceramic 1
39 C-342-2 Strainer, Inlet Tube, Polypropylene 1
40 71000-159 Roller Assembly -4, -6 tubes (white rollers) 1
71000-350 Roller Assembly -7 tubes (black rollers) 1
41 90012-245 Label, A-100NV front panel controls 1
42 90011-074 Washer, #8 splitlock 2
45 71000-156 Cover, Pumphead With Sleeve Bearing 1
46 76001-003 Bearing, Sleeve, Pumphead Cover 1
48 90011-160 Screw, Pumphead Cover, 8-32 X .62 Cap 3
49 A-014HD-6A Injection Valve Assy, .5-.25 MPT X .37OD Tube 1
52 90007-515 Bushing, Junction Box Connector, Alum. 1
53 76001-254 Junction Box A-100NV 1
54 90011-129 Screw, Cover, 6-32 X .25 Phil Pan SS Black 2
55 71000-133 Cover, Junction Box with Gasket and Label 1
56 90008-199 Connector Liquid-tight 1
A-100N Replacement Parts Drawing
Page 18
OPTIONAL
QUICKCONNECT
49
35
36
37
38
39
45
48
46
40
15
16
11
3
14
13
31
30
17
26
27 321
2
9
52
54
5
4
7
8
56
55
10
12
28
29
25
24 23
22
21
33
32
34
FIELD
6
53
DIGIT MODE
STANDBY
PRIME
RESET
99SEC.CYCLE
TUBELIFE WARING TIMER
1= MANUAL 2 = 4-20mA 3= 0-10 VDC 4 = PULSE (Hz)
INPUT MODE
BRUSH KIT
20
19
18
41
42

LIMITED WARRANTY
Your new pump is a quality product and is warranted to be free of defects as set down in this policy. All parts, including rubberized goods, and labor
are covered under warranty for 90 days from the date of purchase. Used peristaltic pump tube assemblies are not warranted. Parts, excluding
rubberized goods, are covered under warranty for 12 months from the date of purchase.
Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse or alteration. Only the repair or the
replacement of the pump is covered. Blue-White Industries does not assume responsibility for any other loss or damage.
Warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and the pump must be
accompanied by the sales invoice or receipt to obtain warranty coverage. The warranty status of the pump will be verified by Blue-White or a factory
authorized service center.
Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human consumption. When
used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before it’s removal by filtration. Acid and soda injectors are
used for PH control (balance). Blue-White injectors are factory tested with water only for pressure and performance. Installers and operators of
these devices must be well informed and aware of the precautions to be taken when injecting various chemicals -especially those considered
hazardous or dangerous.
Should it become necessary to return an injector for repair or service, you must attach information regarding the chemical used as some residue may
be present within the unit which could be a hazard to service personnel.
Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you.
PROCEDURE FOR IN WARRANTY REPAIR
Carefully pack the pump to be repaired, include the foot strainer and injection/check valve fitting. Enclose a brief description of the problem as well
as the original invoice or sales receipt showing the date of purchase. The receipt will be returned with the unit. Prepay all shipping costs. COD
shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper
packaging is the responsibility of the sender.
AUTHORIZED SERVICE CENTERS
ARKANSAS FLORIDA MARYLAND
BT Environmental, Inc AAA Electric Motor Services Century Pool Service, Inc
Bill Thomason 1131 N.E. 45th Street 5020 Nicholson Court, #201
225 Castleberry Street Ft. Lauderdale, FL 33334 Kensington, MD 20895
Hot Springs, AR 71901 305-772-7501 301-231-8999
501-624-3837 All American Pool & Patio NEVADA
CALIFORNIA (NORTHERN) 2021 Curry Ford Road Swim-In Enterprises, Inc.
Orlando, FL 32806
Howard E. Hutching company 1314 S. Main Street
407-898-8722
(Repair Center) Las Vegas, NV 89104
7190 Penryn Plaza Rice Pump & Motor Repair 702-384-4223
Penryn, CA 95663 5740 N.W. 9 ave.
Ft. Lauderdale FL 33309 NEW YORK
Pool-Tech, Inc. 954-776-6049 Sherwood Specialties, Inc.
401 Sunset Dr., Suite A. 412 Smith Street
Antioch, CA 94509 American Pump Rochester, NY 14608
925-754-2424 7580-A W. Tennessee St. 716-546-1211
Tallahassee, FL 32304
Swimco Electric Co. 850-575-9618
753 Camden Avenue NORTH CAROLINA
Campbell, CA 95008 Jerry Lee Chemical Co. Southern Industrial Sales
408-378-2607 3407 W. Old Fairfield Drive 1903 Herring Avenue
Pensacola, FL 32505 Wilson, NC 27893
CALIFORNIA (SOUTHERN) 904-432-9929 919-237-2500
Blue-White Industries Picard Chemical
(Repair Center) 1670 S. Congress Avenue SOUTH DAKOTA
5422 Business Drive W. Palm Beach, FL33406 Son-Aqua Distributing
Huntington Bch. CA 92649 407-965-3434 Jim Robinson
714-893-8529 2447 W. Main Street
V.J. Mini & Son, Inc. Rapid City, SD 57702
COLORADO 1581 N. Dixie Highway 605-343-7716
Denver Winpump Pompano Beach, FL 33060
4845 Pontiac Street 305-946-0920 TENNESSEE
Commerce City, CO 80022 Rock City Machine
303-287-2884 ILLINOIS 307 3rd Avenue South
CONNECTICUT Nashville, TN 37201
Mullarkey Associates
Cronin-Cook & Associates 615-244-1371
(Repair Center)
24 West Road 12346 S. Keeler Ave.
Vernon, CT06066 TEXAS
Alsip, IL 60658
203-875-0544 Alamo Water Refiners
708-597-5558 13700 Hwy. 90 West
San Antonio, TX 78245
512-677-8400
# 80000-381 Rev. 7/18/2003