Blue-White industries FLEXFLO A1A Series User manual

Peristaltic Metering Pump
5300 Business Drive, Huntington Beach, CA 92649, USA
Phone: [phone] FAX: [phone]
E mail: [email protected] | [email protected] URL: www.Blue-White.com
SERIES A1A
Operating Manual
system
TFD
Tube Failure Detection
Exclusive:
Protected by Patents: 8,418,364; 8,215,931;
7,001,153; 7,284,964; 4,496,295
and other patents pending
Patented
®
NEMA 4X

TABLE OF CONTENTS
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 ENGINEERING SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 CONSTRUCTION MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Wetted Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Non-Wetted Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.0 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Installing Injection Fitting and Strainer . . . . . . . . . . . . . . . . . . . . 10
6.0 POWER CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.0 TOUCHPAD LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 IO Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.2 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.0 OUTPUT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.0 TUBE FAILURE DETECTION (TFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.1 Confirming Chemical Detection. . . . . . . . . . . . . . . . . . . . . . . . . 15
10.0 PUMP MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.1 Routine Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . 16
10.2 Cleaning and Lubricating the Pump. . . . . . . . . . . . . . . . . . . . . . 16
11.0 TUBE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.1 Provided Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.2 Tube Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.3 Tube Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12.0 PUMP HEAD REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . 23
13.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14.0 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.1 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.2 What is not Covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.3 Other Important Warranty Information . . . . . . . . . . . . . . . . . . . . 26
14.4 Obtaining In-Warranty Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 26
APPENDIX A: ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
APPENDIX B: MODEL NUMBER MATRIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Page 2
®
FlexFlo A1A
READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE.
Page 3
®
FlexFlo A1A

TABLE OF CONTENTS
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 ENGINEERING SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 CONSTRUCTION MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Wetted Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Non-Wetted Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.0 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Installing Injection Fitting and Strainer . . . . . . . . . . . . . . . . . . . . 10
6.0 POWER CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.0 TOUCHPAD LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 IO Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.2 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.0 OUTPUT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.0 TUBE FAILURE DETECTION (TFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.1 Confirming Chemical Detection. . . . . . . . . . . . . . . . . . . . . . . . . 15
10.0 PUMP MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.1 Routine Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . 16
10.2 Cleaning and Lubricating the Pump. . . . . . . . . . . . . . . . . . . . . . 16
11.0 TUBE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.1 Provided Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.2 Tube Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11.3 Tube Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12.0 PUMP HEAD REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . 23
13.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14.0 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.1 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.2 What is not Covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.3 Other Important Warranty Information . . . . . . . . . . . . . . . . . . . . 26
14.4 Obtaining In-Warranty Repair . . . . . . . . . . . . . . . . . . . . . . . . . . 26
APPENDIX A: ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
APPENDIX B: MODEL NUMBER MATRIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Page 2
®
FlexFlo A1A
READ THE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE.
Page 3
®
FlexFlo A1A

®
Congratulations on purchasing Blue-White Industries, Ltd.'s FlexFlo Series A1A variable speed, peristaltic
metering pump (a peristaltic metering pump is a type of positive displacement pump used for pumping a variety of
fluids).
®
The FlexFlo Series A1A variable speed, peristaltic metering pump is pre-configured for the tubing that is shipped
with it.
NOTE: It is recommended that the pump have a one-hour break-in period before calibrating the new tube.
NOTE: The tubing has an identification number printed on the tube for easy re-ordering.
NOTE: The pump was pressure-tested at the factory with clean water before it was shipped, so there may be
trace amounts of clean water in the pre-installed tube assembly. This is part of Blue-White Industries,
Ltd.'s stringent quality assurance process.
Page 4
1.1 Available Models
1.0 INTRODUCTION
®
FlexFlo A1A
Feed Rate 2
Maximum
Pressure
PSI (bar) 3
Maximum
Temperature
°F (°C) 3
A1A Model Numbers
GPD
LPH
4
115V AC
230V AC 5
220V AC 5
0.01-100
0.01-15.8
40 (2.76)
185 (85)
A1A4-7T
A1A5-7T
A1A6-7T
® 1
Flex-A-Prene A1A Tube Pumps
NOTES:
1 - For optimum tube life, specify the pump to operate at the lowest possible feed rate and pressure.
2 - Meets FDA criteria for food
3 - Excellent chemical resistance
4 - Clean-in-place (CIP)
5 - Steam-in-place (SIP)
2.0 ENGINEERING SPECIFICATIONS
Page 5
®
FlexFlo A1A
1
Maximum Working Pressure (Excluding pump tubes)
40 PSI (2.76 bar)
Maximum Suction Lift
30 ft. of water at sea level (14.7 atm psi)
Ambient Operating Temperature
O O O O
14 F to 125 F (-10 C to 52 C)
Ambient Storage Temperature
O O O O
-40 F to 158 F (-40 C to 70 C)
Operating Voltage
115V60Hz 1 PH (0.6A max.)
220V50Hz 1 PH (0.3A max.)
230V60Hz 1 PH (0.3A max.)
230V50Hz 1 PH (0.3A max.)
240V50Hz 1 PH (0.3A max.)
Power Cord Options
115V50/60Hz = NEMA 5/15 (USA)
230V50/60Hz = NEMA 6/15 (USA)
220V50/60Hz = CEE 7/VII (EU)
240V50/60Hz = AS 3112 (Australia/New Zealand)
Motor
Brushless DC, 50W.
Duty Cycle
Continuous
Flow Range Adjustment
0.01 - 100 GPD (0.01 - 15.8 LPH)
Enclosure
®
NEMA 4X (IP66), Valox (PBT) & PA12
Maximum Overall Dimensions
7.25” W x 9” H x 10” D (18.5 W x 22.9 H x 25.2 D cm)
Product Weight
6 lb. (2.7 Kg)
Approximate Shipping Weight
13 lb. (5.9 Kg)
Approximate Shipping Dimensions
10.5” W x 13.75” H x 11” D (26.7 W x 35 H x 28 D cm)
NOTE
1 - Refer to the individual pump tube assembly maximum pressure rating.

®
Congratulations on purchasing Blue-White Industries, Ltd.'s FlexFlo Series A1A variable speed, peristaltic
metering pump (a peristaltic metering pump is a type of positive displacement pump used for pumping a variety of
fluids).
®
The FlexFlo Series A1A variable speed, peristaltic metering pump is pre-configured for the tubing that is shipped
with it.
NOTE: It is recommended that the pump have a one-hour break-in period before calibrating the new tube.
NOTE: The tubing has an identification number printed on the tube for easy re-ordering.
NOTE: The pump was pressure-tested at the factory with clean water before it was shipped, so there may be
trace amounts of clean water in the pre-installed tube assembly. This is part of Blue-White Industries,
Ltd.'s stringent quality assurance process.
Page 4
1.1 Available Models
1.0 INTRODUCTION
®
FlexFlo A1A
Feed Rate 2
Maximum
Pressure
PSI (bar) 3
Maximum
Temperature
°F (°C) 3
A1A Model Numbers
GPD
LPH
4
115V AC
230V AC 5
220V AC 5
0.01-100
0.01-15.8
40 (2.76)
185 (85)
A1A4-7T
A1A5-7T
A1A6-7T
® 1
Flex-A-Prene A1A Tube Pumps
NOTES:
1 - For optimum tube life, specify the pump to operate at the lowest possible feed rate and pressure.
2 - Meets FDA criteria for food
3 - Excellent chemical resistance
4 - Clean-in-place (CIP)
5 - Steam-in-place (SIP)
2.0 ENGINEERING SPECIFICATIONS
Page 5
®
FlexFlo A1A
1
Maximum Working Pressure (Excluding pump tubes)
40 PSI (2.76 bar)
Maximum Suction Lift
30 ft. of water at sea level (14.7 atm psi)
Ambient Operating Temperature
O O O O
14 F to 125 F (-10 C to 52 C)
Ambient Storage Temperature
O O O O
-40 F to 158 F (-40 C to 70 C)
Operating Voltage
115V60Hz 1 PH (0.6A max.)
220V50Hz 1 PH (0.3A max.)
230V60Hz 1 PH (0.3A max.)
230V50Hz 1 PH (0.3A max.)
240V50Hz 1 PH (0.3A max.)
Power Cord Options
115V50/60Hz = NEMA 5/15 (USA)
230V50/60Hz = NEMA 6/15 (USA)
220V50/60Hz = CEE 7/VII (EU)
240V50/60Hz = AS 3112 (Australia/New Zealand)
Motor
Brushless DC, 50W.
Duty Cycle
Continuous
Flow Range Adjustment
0.01 - 100 GPD (0.01 - 15.8 LPH)
Enclosure
®
NEMA 4X (IP66), Valox (PBT) & PA12
Maximum Overall Dimensions
7.25” W x 9” H x 10” D (18.5 W x 22.9 H x 25.2 D cm)
Product Weight
6 lb. (2.7 Kg)
Approximate Shipping Weight
13 lb. (5.9 Kg)
Approximate Shipping Dimensions
10.5” W x 13.75” H x 11” D (26.7 W x 35 H x 28 D cm)
NOTE
1 - Refer to the individual pump tube assembly maximum pressure rating.

3.0 CONSTRUCTION MATERIALS
3.1 Wetted Components
Page 6
3.2 Non-Wetted Components
®
FlexFlo A1A
Pump Tube Assembly
Tubing
®
Flex-A-Prene
Adapter Fittings
PVDF
Injection / Back-Flow Check Valve
Body & Insert
Polypropylene (optional PVDF)
Check Ball
Ceramic
Spring
Hastelloy C-276
Ball Seat O-Ring
TFE/P
Static Seal O-Ring
FKM
Ancillary Items Provided
Suction Tubing
3/8” OD x 1/4” ID x 10’ Clear PVC
Discharge Tubing
3/8” OD x 1/4” ID x 10’ Polyethylene (LLDPE)
Suction Strainer
Polypropyle
Enclosure
®
Valox (PBT) & PA12 thermoplastic
Pump Head
®
Valox (PBT) thermoplastic
Pump Head Cover
Polycarbonate for added strength and chemical resistance.
Permanently lubricated sealed motor shaft support ball
bearing.
Cover Screws
Stainless steel, polypropylene cap
Roller Assembly
Rotor
®
Valox (PBT)
Rollers
Nylon
Roller Bearings
Bronze
TFD System Sensor Pins
Hastelloy C-276
Power Cord
3 conductor, SJTW-A water-resistant
Tube Installation Tool
GF nylon
Mounting Brackets and Hardware
316 stainless steel screws
GF nylon bracket
Page 7
®
FlexFlo A1A
4.0 Features
4.1 Agency Listings
This pump is ETL listed to conforms to the following: UL Standard 1081 as a motor operated water
pump. CSA Standard C22.2 as process control equipment
This pump complies to the Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU,
EN 60335-2-41, EMC Directive 2014/30/EU & EN 55014-1, EN 55014-2.
>Designed with non-clogging valves.
>Self-priming (even against maximum line pressure), which means no required bypass valves, and it cannot
vapor lock or lose prime.
>Output rates from .01 to 100 GPD (.01 to 15.8 LPH).
>Pressure up to . 40 PSI (2.76 bar)
>Variable speed brushless DC motor.
>Exclusive Tube Failure Detection (TFD) system, which senses tube failure by detecting chemical in the pump
head, shuts off the pump, and activates a 48 VDC @ 80 mA relay. No false triggering.
>Remote Start/Stop, which is non-powered dry contact closure.
>Three-nylon, molded squeeze rollers for optimum squeeze, high accuracy, and long tube life.
>Heavy duty rotor that has a single piece, plastic rotor for no flexing, and high accuracy with no corroding metal
springs or hinges.
>Chemical-resistant tubing capable of pumping bleach (sodium hypochlorite), calcium hypochlorite 20%, and
muriatic acid (hydrochloric acid).
>Rated for continuous duty.
R
Certified to
NSF/ANSI Standard 50
This pump is certified to NSF/ANSI Standard 50 - Equipment for Swimming Pools, Spas, Hot Tubs,
and Other Recreational Water Facilities
Symbol
Description
Warning (Risk of electric shock)
Caution (Refer to the user’s guide)
Ground, Protective Conductor Terminal
!

3.0 CONSTRUCTION MATERIALS
3.1 Wetted Components
Page 6
3.2 Non-Wetted Components
®
FlexFlo A1A
Pump Tube Assembly
Tubing
®
Flex-A-Prene
Adapter Fittings
PVDF
Injection / Back-Flow Check Valve
Body & Insert
Polypropylene (optional PVDF)
Check Ball
Ceramic
Spring
Hastelloy C-276
Ball Seat O-Ring
TFE/P
Static Seal O-Ring
FKM
Ancillary Items Provided
Suction Tubing
3/8” OD x 1/4” ID x 10’ Clear PVC
Discharge Tubing
3/8” OD x 1/4” ID x 10’ Polyethylene (LLDPE)
Suction Strainer
Polypropyle
Enclosure
®
Valox (PBT) & PA12 thermoplastic
Pump Head
®
Valox (PBT) thermoplastic
Pump Head Cover
Polycarbonate for added strength and chemical resistance.
Permanently lubricated sealed motor shaft support ball
bearing.
Cover Screws
Stainless steel, polypropylene cap
Roller Assembly
Rotor
®
Valox (PBT)
Rollers
Nylon
Roller Bearings
Bronze
TFD System Sensor Pins
Hastelloy C-276
Power Cord
3 conductor, SJTW-A water-resistant
Tube Installation Tool
GF nylon
Mounting Brackets and Hardware
316 stainless steel screws
GF nylon bracket
Page 7
®
FlexFlo A1A
4.0 Features
4.1 Agency Listings
This pump is ETL listed to conforms to the following: UL Standard 1081 as a motor operated water
pump. CSA Standard C22.2 as process control equipment
This pump complies to the Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU,
EN 60335-2-41, EMC Directive 2014/30/EU & EN 55014-1, EN 55014-2.
>Designed with non-clogging valves.
>Self-priming (even against maximum line pressure), which means no required bypass valves, and it cannot
vapor lock or lose prime.
>Output rates from .01 to 100 GPD (.01 to 15.8 LPH).
>Pressure up to . 40 PSI (2.76 bar)
>Variable speed brushless DC motor.
>Exclusive Tube Failure Detection (TFD) system, which senses tube failure by detecting chemical in the pump
head, shuts off the pump, and activates a 48 VDC @ 80 mA relay. No false triggering.
>Remote Start/Stop, which is non-powered dry contact closure.
>Three-nylon, molded squeeze rollers for optimum squeeze, high accuracy, and long tube life.
>Heavy duty rotor that has a single piece, plastic rotor for no flexing, and high accuracy with no corroding metal
springs or hinges.
>Chemical-resistant tubing capable of pumping bleach (sodium hypochlorite), calcium hypochlorite 20%, and
muriatic acid (hydrochloric acid).
>Rated for continuous duty.
R
Certified to
NSF/ANSI Standard 50
This pump is certified to NSF/ANSI Standard 50 - Equipment for Swimming Pools, Spas, Hot Tubs,
and Other Recreational Water Facilities
Symbol
Description
Warning (Risk of electric shock)
Caution (Refer to the user’s guide)
Ground, Protective Conductor Terminal
!

Page 8
®
FlexFlo A1A
ENCLOSURE RATING
NEMA 4X Constructed for either indoor or outdoor use to provide a degree of protection to personnel against
incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain,
sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged
by external formation of ice on enclosure.
IP66 No ingress of dust; complete protection against contact. Water projected in powerful jets against
enclosure from any direction shall have no harmful effects.
5.1 Mounting Location
1. Choose an area located near the chemical supply tank, chemical injection point, and electrical supply. Also,
choose an area where the pump can be easily serviced.
2. Finding a secure surface and using the provided mounting hardware, mount the pump close to the injection
point. Keep the inlet (suction) and outlet (discharge) tubing as short as possible. Longer discharge tubing
increases back pressure at pump head.
NOTE: Mounting the pump lower than the chemical container will gravity-feed chemical into it. This “flooded
suction” installation will reduce output error due to increased suction lift. A shut-off valve, pinch-clamp, or
other means to halt gravity-feed to the pump must be installed during servicing.
NOTE: Install a back flow prevention check valve at the discharge side of the pump to prevent the system fluid
from flowing back through pump during tube replacement or during tube rupture.
NOTE: It is recommended to have a pressure relief valve at the discharge side of the of pump to prevent
premature wear and damage to the pump tube, in the event that the discharge line becomes blocked.
NOTE: The does not require back pressure. Keep the discharge pressure as low as possible to maximize pump
the tube life.
5.0 INSTALLATION
Page 9
®
FlexFlo A1A
All diagrams are strictly for guideline purposes only. Always consult an expert before
installing metering pump on specialized systems. Metering pump should be serviced by
qualified persons only.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
Risk of chemical overdose. Be certain pump does not overdose chemical during backwash
and periods of no flow in circulation system.
!
CAUTION
!
CAUTION
Be sure that installation does not constitute a cross connection with drinking water supply.
Check your local plumbing codes.
The pump should be serviced by qualified persons only. If equipment is used in a manner
not specified in this manual, the protection provided by the equipment may be impaired.
The pump should be supplied by an isolating transformer or RCD (operating current less or
equal 30 mA).
!
CAUTION
!
CAUTION
!
CAUTION
!
CAUTION

Page 8
®
FlexFlo A1A
ENCLOSURE RATING
NEMA 4X Constructed for either indoor or outdoor use to provide a degree of protection to personnel against
incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain,
sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged
by external formation of ice on enclosure.
IP66 No ingress of dust; complete protection against contact. Water projected in powerful jets against
enclosure from any direction shall have no harmful effects.
5.1 Mounting Location
1. Choose an area located near the chemical supply tank, chemical injection point, and electrical supply. Also,
choose an area where the pump can be easily serviced.
2. Finding a secure surface and using the provided mounting hardware, mount the pump close to the injection
point. Keep the inlet (suction) and outlet (discharge) tubing as short as possible. Longer discharge tubing
increases back pressure at pump head.
NOTE: Mounting the pump lower than the chemical container will gravity-feed chemical into it. This “flooded
suction” installation will reduce output error due to increased suction lift. A shut-off valve, pinch-clamp, or
other means to halt gravity-feed to the pump must be installed during servicing.
NOTE: Install a back flow prevention check valve at the discharge side of the pump to prevent the system fluid
from flowing back through pump during tube replacement or during tube rupture.
NOTE: It is recommended to have a pressure relief valve at the discharge side of the of pump to prevent
premature wear and damage to the pump tube, in the event that the discharge line becomes blocked.
NOTE: The does not require back pressure. Keep the discharge pressure as low as possible to maximize pump
the tube life.
5.0 INSTALLATION
Page 9
®
FlexFlo A1A
All diagrams are strictly for guideline purposes only. Always consult an expert before
installing metering pump on specialized systems. Metering pump should be serviced by
qualified persons only.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
Risk of chemical overdose. Be certain pump does not overdose chemical during backwash
and periods of no flow in circulation system.
!
CAUTION
!
CAUTION
Be sure that installation does not constitute a cross connection with drinking water supply.
Check your local plumbing codes.
The pump should be serviced by qualified persons only. If equipment is used in a manner
not specified in this manual, the protection provided by the equipment may be impaired.
The pump should be supplied by an isolating transformer or RCD (operating current less or
equal 30 mA).
!
CAUTION
!
CAUTION
!
CAUTION
!
CAUTION

5.2 Wall Mounting
1. Using the provided #10 self-tapping screws, mount the bracket to a secure wall that is located where it can be
easily serviced.
#10 Self-Tap
(2 X)
4.50 in.
[11.43 cm]
Page 10
Wall Mount Bracket (Side View) Mounted Pump (Front View)
2. Lower the pump so that the tab on the wall mount is inserted into the slot located on the back of the pump. The
pump will now be secured to the wall mount bracket.
Wall Mount Tab
Wall mount slot
Wall Mount (Side View) Mounted Pump
®
FlexFlo A1A
Pipe Tee
1/2” male NPT
1/4” male NPT
Weight,
Ceramic
Suction tubing, PVC
3/8" (0.95 cm) O.D. X
1/4” (0.64 cm) I.D.
Strainer,
Polypropylene
Polypropylene
Spring, Hastelloy C-276
Polypropylene
O-ring, TFE/P (optional EP)
Ball, Ceramic
O-ring, TFE/P (optional EP)
Polypropylene
Injection nose
may be trimmed
(removed) when
injecting into
small pipe.
Install upward
for best results.
Assemble the injection fitting and strainer per the figures below.
NOTE: Install upward for best results.
NOTE: The injection nose may be trimmed (removed) when injecting into a small pipe.
Proper eye and skin protection must be worn when installing and servicing pump.
!
CAUTION
INJECTION FITTING AND STRAINER FOR 1/4” (0.64 CM) I.D. CONNECTION END MODELS
Discharge Injection Fitting / Check Valve
Suction Tubing and Strainer
Page 11
5.3 Installing Injection Fitting and Strainer
®
FlexFlo A1A

5.2 Wall Mounting
1. Using the provided #10 self-tapping screws, mount the bracket to a secure wall that is located where it can be
easily serviced.
#10 Self-Tap
(2 X)
4.50 in.
[11.43 cm]
Page 10
Wall Mount Bracket (Side View) Mounted Pump (Front View)
2. Lower the pump so that the tab on the wall mount is inserted into the slot located on the back of the pump. The
pump will now be secured to the wall mount bracket.
Wall Mount Tab
Wall mount slot
Wall Mount (Side View) Mounted Pump
®
FlexFlo A1A
Pipe Tee
1/2” male NPT
1/4” male NPT
Weight,
Ceramic
Suction tubing, PVC
3/8" (0.95 cm) O.D. X
1/4” (0.64 cm) I.D.
Strainer,
Polypropylene
Polypropylene
Spring, Hastelloy C-276
Polypropylene
O-ring, TFE/P (optional EP)
Ball, Ceramic
O-ring, TFE/P (optional EP)
Polypropylene
Injection nose
may be trimmed
(removed) when
injecting into
small pipe.
Install upward
for best results.
Assemble the injection fitting and strainer per the figures below.
NOTE: Install upward for best results.
NOTE: The injection nose may be trimmed (removed) when injecting into a small pipe.
Proper eye and skin protection must be worn when installing and servicing pump.
!
CAUTION
INJECTION FITTING AND STRAINER FOR 1/4” (0.64 CM) I.D. CONNECTION END MODELS
Discharge Injection Fitting / Check Valve
Suction Tubing and Strainer
Page 11
5.3 Installing Injection Fitting and Strainer
®
FlexFlo A1A

>Use the voltage for which the power cord is rated.
>Do not strap together control (input/output) cables and power cables.
>When there is a power interruption, the pump, which has an auto-restart feature, will restore the pump to the
operating state it was in when the power was lost.
>POWER: 115V60Hz (0.6A max.), 220V50Hz (0.3A max.), 230V60Hz (0.3A max.), 230V50Hz (0.3A max.),
240V50Hz (0.3A max.)
NOTE: Contact a licensed electrician when there is doubt regarding the electrical installation.
6.0 POWER CONNECTIONS
Page 12
®
FlexFlo A1A
Risk of electric shock – cord connected models are supplied with a grounding conductor and
grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected
only to a properly grounded, grounding-type receptacle.
WARNING
Electrical connections and grounding (earthing) must conform to local wiring codes. Be certain
that a grounding conductor is connected to terminal T11-1 located in wiring compartment.
WARNING
Risk of electric shock - Disconnect electricity before removing wiring compartment cover.
WARNING
Ensure to connect the pump to the proper supply voltage. Using the incorrect voltage will
damage the pump and may result in injury. The voltage requirements is printed on the pump
serial label.
WARNING
Page 13
7.0 TOUCHPAD LAYOUT
®
FlexFlo A1A
All Flashing = TFD (tube failure detection)
GPD (US gallons per day)
All Flashing = TFD (tube failure detection)
L/H (Litres per hour)
All Flashing = TFD (tube failure detection)
Feed Rate Units
Input
Signal
Signal
Start / Stop
A1A - FLEXFLO
Acid and Liquid Chlorine Feeder
00
1
2
3
4
5
56
758
9
10
Item Number
Item
1
LED/LCD Readout
2
Unit of Measurement
3
Rate Display Key
4
M8 Input Key
5
Remote Start/Stop Key
6
Lock-Out Key
7
Prime Key
8
Start & Stop Key
9
Down Key
10
Up Key

>Use the voltage for which the power cord is rated.
>Do not strap together control (input/output) cables and power cables.
>When there is a power interruption, the pump, which has an auto-restart feature, will restore the pump to the
operating state it was in when the power was lost.
>POWER: 115V60Hz (0.6A max.), 220V50Hz (0.3A max.), 230V60Hz (0.3A max.), 230V50Hz (0.3A max.),
240V50Hz (0.3A max.)
NOTE: Contact a licensed electrician when there is doubt regarding the electrical installation.
6.0 POWER CONNECTIONS
Page 12
®
FlexFlo A1A
Risk of electric shock – cord connected models are supplied with a grounding conductor and
grounding-type attachment plug. To reduce risk of electric shock, be certain that it is connected
only to a properly grounded, grounding-type receptacle.
WARNING
Electrical connections and grounding (earthing) must conform to local wiring codes. Be certain
that a grounding conductor is connected to terminal T11-1 located in wiring compartment.
WARNING
Risk of electric shock - Disconnect electricity before removing wiring compartment cover.
WARNING
Ensure to connect the pump to the proper supply voltage. Using the incorrect voltage will
damage the pump and may result in injury. The voltage requirements is printed on the pump
serial label.
WARNING
Page 13
7.0 TOUCHPAD LAYOUT
®
FlexFlo A1A
All Flashing = TFD (tube failure detection)
GPD (US gallons per day)
All Flashing = TFD (tube failure detection)
L/H (Litres per hour)
All Flashing = TFD (tube failure detection)
Feed Rate Units
Input
Signal
Signal
Start / Stop
A1A - FLEXFLO
Acid and Liquid Chlorine Feeder
00
1
2
3
4
5
56
758
9
10
Item Number
Item
1
LED/LCD Readout
2
Unit of Measurement
3
Rate Display Key
4
M8 Input Key
5
Remote Start/Stop Key
6
Lock-Out Key
7
Prime Key
8
Start & Stop Key
9
Down Key
10
Up Key

Page 14
®
FlexFlo A1A Page 15
7.2 Operation Mode
How to Change the Signal Key LED Color
To change the Signal Key LED color, press and hold the Signal Key button for 5 seconds.
®
FlexFlo A1A
4-Pin M8 Connector
7.1 IO Connection
WARNING
Risk of electric shock - All wiring must be insulated and rated 300V minimum.
P1P1P1P1
P1
P2
P3
P4
PIN
Function
Specifications
P1
Relay
48 VDC @ 80 mA MAX.
P2
Relay
48 VDC @ 80 mA MAX.
P3
Remote Start/Stop
N.O. dry contact closure
P4
Ground
DC ground
Start & Stop Key LED
Signal Key LED
P3-P4
Status
Red
X
X
Stop
Green
Off
X
Stop
Green
Green
Close
Run
Green
Green
Open
Stop
Green
Red
Close
Stop
Green
Red
Open
Run

Page 14
®
FlexFlo A1A Page 15
7.2 Operation Mode
How to Change the Signal Key LED Color
To change the Signal Key LED color, press and hold the Signal Key button for 5 seconds.
®
FlexFlo A1A
4-Pin M8 Connector
7.1 IO Connection
WARNING
Risk of electric shock - All wiring must be insulated and rated 300V minimum.
P1P1P1P1
P1
P2
P3
P4
PIN
Function
Specifications
P1
Relay
48 VDC @ 80 mA MAX.
P2
Relay
48 VDC @ 80 mA MAX.
P3
Remote Start/Stop
N.O. dry contact closure
P4
Ground
DC ground
Start & Stop Key LED
Signal Key LED
P3-P4
Status
Red
X
X
Stop
Green
Off
X
Stop
Green
Green
Close
Run
Green
Green
Open
Stop
Green
Red
Close
Stop
Green
Red
Open
Run

8.0 OUTPUT ADJUSTMENT
Speed of pumping mechanism is adjustable from 0.01 GPD to 100 GPD (0.01 LPH to 15.8 LPH).
Page 16
®
FlexFlo A1A
All Flashing = TFD (tube failure detection)
GPD (US gallons per day)
All Flashing = TFD (tube failure detection)
L/H (Litres per hour)
All Flashing = TFD (tube failure detection)
Feed Rate Units
Input
Signal
Signal
Start / Stop
A1A - FLEXFLO
Acid and Liquid Chlorine Feeder
00
9.0 TUBE FAILURE DETECTION (TFD)
The pump is equipped with a Tube Failure Detection (TFD) system, which is
designed to stop the pump and provide an output alarm in the event the pump
tube should rupture, and a chemical enters the pump head. The pump will
detect a chemical with a conductivity reading greater than 500 microsiemens.
Chemicals with a conductivity of less than 500 microsiemens will not be
detected.
This patented system can detect the presence of many chemicals, including
sodium hypochlorite (chlorine), hydrochloric (muriatic) acid, sodium hydroxide,
and many others. The system will not be triggered by water (rain, condensa-
tion, etc.) or silicone oil (roller lubricant).
NOTE: If the system has detected a chemical, the pump tube must be
replaced, and the pump head and roller assembly must be thoroughly
cleaned. Failure to clean the roller assembly will void the warranty.
NOTE: If the TFD alarm is triggered, the pump will stop, and close an alarm
output.
Fluid
Tubing failure
Page 17
9.1 Confirming Chemical Detection
To determine if a chemical will be detected by the system:
1. Remove the pump head cover, and the pump tube and roller assembly.
2. Place a small amount of chemical in the bottom of the pump head that is enough to cover the sensors.
3. Replace only the pump head cover.
4. Turn on the pump by pressing the Start & Stop key.
NOTE: If the TFD system detects a chemical, the pump will stop after a two-second confirmation period.
NOTE: If the TFD system does not detect a chemical, the pump will continue to operate after the
confirmation period.
5. Carefully clean the chemical out of the pump head. Ensure to remove all the chemical traces from the sensor
probes.
6. Replace the roller assembly and tubing.
7. Replace the pump head cover.
8. Press the Start & Stop key to clear the alarm condition.
9. Restart the pump.
®
FlexFlo A1A

8.0 OUTPUT ADJUSTMENT
Speed of pumping mechanism is adjustable from 0.01 GPD to 100 GPD (0.01 LPH to 15.8 LPH).
Page 16
®
FlexFlo A1A
All Flashing = TFD (tube failure detection)
GPD (US gallons per day)
All Flashing = TFD (tube failure detection)
L/H (Litres per hour)
All Flashing = TFD (tube failure detection)
Feed Rate Units
Input
Signal
Signal
Start / Stop
A1A - FLEXFLO
Acid and Liquid Chlorine Feeder
00
9.0 TUBE FAILURE DETECTION (TFD)
The pump is equipped with a Tube Failure Detection (TFD) system, which is
designed to stop the pump and provide an output alarm in the event the pump
tube should rupture, and a chemical enters the pump head. The pump will
detect a chemical with a conductivity reading greater than 500 microsiemens.
Chemicals with a conductivity of less than 500 microsiemens will not be
detected.
This patented system can detect the presence of many chemicals, including
sodium hypochlorite (chlorine), hydrochloric (muriatic) acid, sodium hydroxide,
and many others. The system will not be triggered by water (rain, condensa-
tion, etc.) or silicone oil (roller lubricant).
NOTE: If the system has detected a chemical, the pump tube must be
replaced, and the pump head and roller assembly must be thoroughly
cleaned. Failure to clean the roller assembly will void the warranty.
NOTE: If the TFD alarm is triggered, the pump will stop, and close an alarm
output.
Fluid
Tubing failure
Page 17
9.1 Confirming Chemical Detection
To determine if a chemical will be detected by the system:
1. Remove the pump head cover, and the pump tube and roller assembly.
2. Place a small amount of chemical in the bottom of the pump head that is enough to cover the sensors.
3. Replace only the pump head cover.
4. Turn on the pump by pressing the Start & Stop key.
NOTE: If the TFD system detects a chemical, the pump will stop after a two-second confirmation period.
NOTE: If the TFD system does not detect a chemical, the pump will continue to operate after the
confirmation period.
5. Carefully clean the chemical out of the pump head. Ensure to remove all the chemical traces from the sensor
probes.
6. Replace the roller assembly and tubing.
7. Replace the pump head cover.
8. Press the Start & Stop key to clear the alarm condition.
9. Restart the pump.
®
FlexFlo A1A

Page 18
10.0 PUMP MAINTENANCE
10.1 Routine Inspection and Maintenance
The pump requires minimal maintenance. However, the pump and all the accessories should be checked weekly,
especially when pumping chemicals. Inspect all the components for signs of leaking, swelling, cracking,
discoloration, or corrosion. Immediately replace worn out or damaged components.
Cracking, crazing, or discoloration during the first week of operation are signs of a severe chemical attack. If this
occurs, perform the following steps:
1. Immediately remove the chemical from the pump.
2. Determine which parts are being attacked.
3. Replace the damaged parts with parts that have been manufactured using more suitable materials.
4. After servicing, operate the pump to verify normal operation.
NOTE: The manufacturer does not assume responsibility for damage to a pump that has been caused by a
chemical attack.
10.2 Cleaning and Lubricating the Pump
> The pump will require occasional cleaning, and it will depend on the severity of service.
> When changing the pump tube assembly, the pump head chamber, the roller assembly, and the pump head
cover should be wiped of any dirt and debris.
> Clean the motor shaft with a clean towel, and then apply a small amount of grease to the shaft. This will help
prevent the rotor from sticking to the motor shaft.
> Periodically, or when necessary, grease the pump head cover bearing. Apply a small amount of grease
(Aeroshell aviation grease #5 or equivalent).
> 100% silicone lubrication may be used on the roller assembly.
> Periodically clean the injection fitting /check valve assembly, especially since injecting fluids, like sodium
hypochlorite, can calcify. These lime deposits and other buildups can clog the fitting, increase back pressure,
and interfere with the check valve operation.
> Periodically clean the suction strainer.
®
FlexFlo A1A Page 19
The pump tube assembly will eventually become non-operational if it is not regularly inspected and replaced. The
tube life is affected by many factors, such as the type of chemical being pumped, the amount of back pressure,
the motor revolutions per minute (RPM), and temperature.
11.0 TUBE REPLACEMENT
®
FlexFlo A1A
11.2 Tube Removal
1. Disconnect the system plumbing from the pump
tube adapters.
2. Press the Start & Stop key to stop the pump.
3. Remove the three black thumb screws from the
front of the pump head cover by unscrewing
counterclockwise. Remove the pump head cover by
pulling straight out.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
!
CAUTION
Use extreme caution when replacing the pump tube. Do not place your fingers near the
rollers.
!
CAUTION
Prior to service, pump clean water through the pump and suction / discharge line to remove
any chemical.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
Use the provided Tube Installation Tool to leverage tubing into the pump head. Do not use
your fingers.
!
CAUTION
!
CAUTION
!
CAUTION
Safety first. Remove the pressure. Relieve (remove) the system pressure on the
discharge and suction side of the pump. Failure to do so will cause the solution to squirt
when disconnecting the tube connections.
!
CAUTION
11.1 Provided Tool
Tube Installation Tool
90002-278

Page 18
10.0 PUMP MAINTENANCE
10.1 Routine Inspection and Maintenance
The pump requires minimal maintenance. However, the pump and all the accessories should be checked weekly,
especially when pumping chemicals. Inspect all the components for signs of leaking, swelling, cracking,
discoloration, or corrosion. Immediately replace worn out or damaged components.
Cracking, crazing, or discoloration during the first week of operation are signs of a severe chemical attack. If this
occurs, perform the following steps:
1. Immediately remove the chemical from the pump.
2. Determine which parts are being attacked.
3. Replace the damaged parts with parts that have been manufactured using more suitable materials.
4. After servicing, operate the pump to verify normal operation.
NOTE: The manufacturer does not assume responsibility for damage to a pump that has been caused by a
chemical attack.
10.2 Cleaning and Lubricating the Pump
> The pump will require occasional cleaning, and it will depend on the severity of service.
> When changing the pump tube assembly, the pump head chamber, the roller assembly, and the pump head
cover should be wiped of any dirt and debris.
> Clean the motor shaft with a clean towel, and then apply a small amount of grease to the shaft. This will help
prevent the rotor from sticking to the motor shaft.
> Periodically, or when necessary, grease the pump head cover bearing. Apply a small amount of grease
(Aeroshell aviation grease #5 or equivalent).
> 100% silicone lubrication may be used on the roller assembly.
> Periodically clean the injection fitting /check valve assembly, especially since injecting fluids, like sodium
hypochlorite, can calcify. These lime deposits and other buildups can clog the fitting, increase back pressure,
and interfere with the check valve operation.
> Periodically clean the suction strainer.
®
FlexFlo A1A Page 19
The pump tube assembly will eventually become non-operational if it is not regularly inspected and replaced. The
tube life is affected by many factors, such as the type of chemical being pumped, the amount of back pressure,
the motor revolutions per minute (RPM), and temperature.
11.0 TUBE REPLACEMENT
®
FlexFlo A1A
11.2 Tube Removal
1. Disconnect the system plumbing from the pump
tube adapters.
2. Press the Start & Stop key to stop the pump.
3. Remove the three black thumb screws from the
front of the pump head cover by unscrewing
counterclockwise. Remove the pump head cover by
pulling straight out.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
!
CAUTION
Use extreme caution when replacing the pump tube. Do not place your fingers near the
rollers.
!
CAUTION
Prior to service, pump clean water through the pump and suction / discharge line to remove
any chemical.
Always wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on solution
being pumped. Refer to MSDS precautions from your solution supplier.
Use the provided Tube Installation Tool to leverage tubing into the pump head. Do not use
your fingers.
!
CAUTION
!
CAUTION
!
CAUTION
Safety first. Remove the pressure. Relieve (remove) the system pressure on the
discharge and suction side of the pump. Failure to do so will cause the solution to squirt
when disconnecting the tube connections.
!
CAUTION
11.1 Provided Tool
Tube Installation Tool
90002-278

Page 20
®
FlexFlo A1A
4. Press the Start & Stop key to start the pump and set the pump to 6 GPD (1 LPH).
5. With the pump running, pull the inlet (suction) fitting out of the pump head. Guide the tube counterclockwise
away from the rollers.
Page 21
®
FlexFlo A1A
11.3 Tube Installation
NOTE: Thoroughly clean the pump head and rotor. The rotor can be removed by pulling it straight out. After
cleaning, push the rotor back on the shaft.
1. Press Start & Stop key to start the pump.
2. Insert the inlet (suction) side of the pump tube fitting into the lower retaining slot of the pump head. Carefully
guide the pump tube into the pump head.
6. Pull the outlet (discharge)fitting out of the pump head.
7. Press the Start & Stop key to stop the pump.
3. Stretch the tube slightly and insert the outlet (discharge) fitting into the upper retaining slot of the pump head.