BMW HP2 ENDURO Technical specifications

Maintenance instructions for sporty off-roading
HP2 Enduro

Motorcycle data/dealership details
Motorcycle data
Model
Vehicle identification number
Colour code
Date of first registration
Registration number
Dealership details
Person to contact in Service depart-
ment
Ms/Mr
Phone number
Dealership address/phone number
(company stamp)

Details described or illus-
trated in this booklet may
differ from the motorcycle's
actual specification as pur-
chased, the accessories fit-
ted or the national-market
specification. No claims will
be entertained as a result of
such discrepancies.
Dimensions, weights, fuel
consumption and perform-
ance data are quoted to the
customary tolerances.
The right to modify designs,
equipment and accessories is
reserved.
Errors and omissions excep-
ted.
© 2005 BMW Motorrad
Not to be reproduced either
wholly or in part without writ-
ten permission from BMW
Motorrad, After Sales.
Printed in Germany.

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Maintenance in-
structions for sporty
off-roading
These maintenance instruc-
tions were compiled for riders
who want to leave metalled
roads and use their motor-
cycles for sporty off-roading.
Before you go off-roading,
BMW Motorrad recommends
installing the accessories
supplied with the motorcycle.
In this way you can effectively
protect parts of the motor-
cycle that could otherwise be
at risk.
These maintenance instruc-
tions describe the proced-
ures for installing the off-road
accessories and the proced-
ure for removing the number-
plate carrier and the mirrors.
Use the headlight guard
only when off-roading.
Riding on public roads with
the headlight guard fitted to
the motorcycle is prohibited.
Sporty off-roading inevitably
increases wear and tear on
the motorcycle, so extra
checks and maintenance
work over and above those
described in the Rider's
Manual are necessary. They
too are described in this
publication.
All the work described in
these Maintenance Instruc-
tions is supplementary to the
standard maintenance work
described in the "Service"
section of the Rider's Manual.
Please bear in mind that if the
motorcycle is used for sporty
off-roading, you must comply
with these additional mainten-
ance instructions in order to
keep the motorcycle in good
running order.
Some of the work calls for
special tools and a thorough
knowledge of motorcycles.
If you are in doubt consult a
specialist workshop, prefer-
ably your authorised BMW
Motorrad dealer.
Damage not attended
to in good time or inad-
equately repaired can result in
consequential damage to the
motorcycle.
Consult a specialist work-
shop, preferably an author-
ised BMW Motorrad dealer,
as soon as possible if you
discover that the motorcycle
is damaged.

Table of Contents
You can also consult the in-
dex at the end of this Rider's
Manual if you want to find a
particular topic or item of in-
formation.
1 General instructions . . . 3
Notes on these
Maintenance
Instructions . . . . . . . . . . . . . . 4
Abbreviations and
symbols . . . . . . . . . . . . . . . . . . 4
2 Overview . . . . . . . . . . . . . . 5
Conversion work
preparatory to
off-roading . . . . . . . . . . . . . . . 6
Maintenance work . . . . . . . . 6
3 Installing and removing
components . . . . . . . . . . . 9
Removing number-plate
carrier . . . . . . . . . . . . . . . . . . 10
Installing number-plate
carrier . . . . . . . . . . . . . . . . . . 11
Removing mirror . . . . . . . . . 12
Installing mirrors . . . . . . . . . 12
Installing headlight
guard . . . . . . . . . . . . . . . . . . . 12
Installing guard for final
drive . . . . . . . . . . . . . . . . . . . . 13
Installing cylinder
guard . . . . . . . . . . . . . . . . . . . 14
Installing deflector for
footbrake lever . . . . . . . . . . 14
Installing left and right
hand protectors . . . . . . . . . 15
Replacing left and right
hand frame-protector
strips . . . . . . . . . . . . . . . . . . . 18
4 Maintenance . . . . . . . . . 19
Work to be carried out
always before
off-roading . . . . . . . . . . . . . . 20
Work to be carried out
after five hours of riding in
sand, dust or mud . . . . . . . 20
Work to be carried out
after ten hours
off-roading . . . . . . . . . . . . . . 25
Work to be undertaken
once a year. . . . . . . . . . . . . . 29
5 Threaded fasteners . . . 31
Anchorage points, engine
and swinging arm . . . . . . . . 33
Anchorage points, frame
and mounted
components. . . . . . . . . . . . . 34
Anchorage points,
front . . . . . . . . . . . . . . . . . . . . 36
Threaded fasteners, front
wheel . . . . . . . . . . . . . . . . . . . 38
Body-panel screws . . . . . . 38
6 Technical data . . . . . . . . 39
Tightening torques for
internally mounted
components. . . . . . . . . . . . . 40
Tightening torques for
checking threading
fasteners . . . . . . . . . . . . . . . . 42

General instructions
General instructions
Notes on these Maintenance
Instructions ..................... 4
Abbreviations and symbols ...... 4
1
3
z General instructions

Notes on these Main-
tenance Instructions
The work explained in these
Maintenance Instructions
should be carried out in
accordance with the schedule
outlined below. Use the
operating-hours counter
described in the "Operation"
section of the Rider's Manual
to check the operating hours.
Work you must always un-
dertake before leaving sur-
faced roads for sporty off-
roading.
Work you must undertake
after five hours of riding in
mud, dust or sand.
Work you must undertake
after ten hours off-roading.
Work you must undertake
once a year.
You will find detailed informa-
tion on maintenance and re-
pair work in the Repair Manu-
al on the CD-ROM that ac-
companies your motorcycle.
Abbreviations and
symbols
Indicates warnings that
you must comply with for
reasons of your safety and the
safety of others, and to pro-
tect your motorcycle against
damage.
Specific instructions on
how to operate, control,
adjust or look after items of
equipment on the motorcycle.
Indicates the end of an
item of information.
Instruction.
Result of an activity.
Reference to a page
with more detailed in-
formation.
1
4
z General instructions

Overview
Overview
Conversion work preparatory to
off-roading ...................... 6
Maintenance work ............... 6
2
5
z Overview

Conversion work
preparatory to
off-roading
Removing number-plate
carrier ( 10)
Removing mirror ( 12)
Installing headlight guard
( 12)
Installing guard for final
drive ( 13)
Installing cylinder guard
( 14)
Installing deflector for foot-
brake lever ( 14)
Installing left and right hand
protectors ( 15)
Maintenance work
Work to be carried
out always before
off-roading
Checking brake disc wear
( 20)
Checking brake pads for
wear ( 20)
Checking spokes ( 20)
Work to be carried out
after five hours of riding
in sand, dust or mud
Checking alternator drive
belt ( 20)
Checking air filter for dirt
( 21)
Checking ease of move-
ment of footbrake lever
( 23)
Checking ease of move-
ment of shift lever ( 24)
Cleaning slider tubes ( 25)
Work to be carried
out after ten hours
off-roading
Checking air filter for dirt
( 21)
Checking ease of move-
ment of footbrake lever
( 23)
Checking ease of move-
ment of shift lever ( 24)
Cleaning slider tubes ( 25)
Checking steering-head
bearing ( 25)
Checking wheel bearing for
play ( 26)
Checking telescopic-fork
protector and slip-ring
( 26)
Bleeding telescopic forks
( 27)
Checking ease of move-
ment of side stand ( 27)
Check operation of side-
stand switch ( 27)
Checking spring-strut
mount for play ( 28)
Checking swinging-arm
bearings for play ( 28)
Checking flexible gaiter
( 29)
2
6
z Overview