BMZ 10S3P User manual

OPERATING INSTRUCTIONS
E-Bike-Battery Supercore

IDENTIFICATION
2/12 Operating Instructions Supercore
IDENTIFICATION
PRODUCT
Model: Supercore
Art. No. 37146-00 (Brose 20 Ah)
Art. No. 37146-01 (Shimano 20 Ah)
Art. No. 37146-04 (Brose 20 Ah GPS)
Art. No. 37146-05 (Brose 15 Ah)
Art. No. 601401 (Shimano 15 Ah)
Art. No. 601488 (Brose 20 Ah without cover)
Art. No. 601489 (Shimano 20 Ah without
cover)
Art. No. 601590 (Alber 20 Ah)
Country of Origin: Germany
Mark: CE
MANUFACTURER
BMZ Batterien-Montage-Zentrum GmbH
Zeche Gustav 1
63791 Karlstein
Germany
Ph.: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.bmz-group.com
CUSTOMER SERVICE
BMZ Service Center
Am Sportplatz 15-17
63791 Karlstein am Main
Germany
Ph: [phone]
Fax: [phone]
E-Mail: cs.ebik[email protected]
Web: www.bmz-central-service.com
DOCUMENT
Operating Instructions Supercore
Version: 0.2
As of 14.11.2019
Subject to change.

Version 0.2 3/12
IMPORTANT
Carefully read the operating instructions
before using the e-bike battery.
These operating instructions contain necessary
information on the correct use of the
rechargeable e-bike battery. They are directed
towards the end user.
Keep these instructions accessible to all battery
users.
DESCRIPTION OF ILLUSTRATIONS
Symbol
Description
WARNING
Non-compliance can
lead to severe injury
or death.
Medium risk level.
CAUTION
Non-compliance may
lead to slight or less
severe personal
injury.
Low risk level.
NOTICE
Non-compliance can
lead to property
damage.
Tips, additional
information
i

CONTENTS
CONTENTS
4/12 Operating Instructions Supercore
CONTENTS
Product Description 5
Overview 5
Intended use 5
Technical data 5
LED display 5
Compatible Charger 5
Labeling 6
Safety 7
Safety Advice 7
General Safety Advice 7
Safety Advice for People with
implants 7
Emergency Information 7
First-aid measures 7
Fire fighting measures 8
Operation 9
Safety Advice 9
Switch on 9
Charging 9
Switch Off 9
Troubleshooting 9
Cleaning 9
Storage and Transportation 10
Storage 10
Transportation 10
Dispatch 10
Transport on public roads 10
Disposal 11

0.2 5/12
PRODUCT DESCRIPTION
OVERVIEW
A state of charge display
B mounting/dismounting latch
C charge/discharge socket
D label (on the back)
E power button
INTENDED USE
The battery supplies the e-bike with power. It may
only be used with compatible, designated drive
systems and chargers.
Any other use is not in compliance with the
intended application. The warranty will cease in
case of non-compliant use.
TECHNICAL DATA
10S3P
10S4P
Nominal Capacity
15 Ah
20 Ah
Energy
555 Wh
750 Wh
Max. permanent
discharge current
25 A
Max. permanent
charge current
5 A
Voltage
36 V
Max. Charge Voltage
42 V
Weight
3,30 kg
3,79 kg
Dimensions in mm
(B xHxL)
130 x 60 x 450
LED DISPLAY
LED DISPLAY AND POWER BUTTON
DESCRIPTION OF SYMBOLS
Symbol
Meaning

LED on

LED off

LED blinking
DISPLAY OF STATO OF CHARGE
Shortly press the power butten to display the
charge level.
LED 1, 2, 3, 4, 5
State of Charge

100…80 %

79…60 %

59…40 %

39…20 %

19…10 %

9…0 %
Re-charge within two days
to avoid permanent
damage to the battery.
COMPATIBLE CHARGER
Art. No. 28555
Charger 10S | 42 V | 4,5 A | 100-240 VAC
D
C
B
A
E

1 PRODUCT DESCRIPTION
6/12 Operating Instructions Supercore
LABELING
EXAMPLE LABEL
SYMBOLS
Symbol
Description
Lithium-ion battery symbol
(contains recyclable materials)
Conformity with relevant
European directives
General warning symbol
Do not immerse in liquids.
Do not throw into fire.
Do not charge broken battery.
Follow operating instructions.
Do not dispose in domestic or
industrial waste.

0.2 7/12
SAFETY
When misused, lithium-ion batteries pose a threat
of explosion and fire. Adhere to safety advice to
minimize risks and to avoid misuse.
SAFETY ADVICE
GENERAL SAFETY ADVICE
WARNING
Non-compliance with safety advice can
lead to personal injury.
Non-compliance with safety advice can lead to
fire and/or severe personal injury. Injury
through chemical substances is also possible.
Follow safety instructions.
Caution: Remove battery from e-bike for
handling (i. e. maintenance), transportation or
storage. Unintentional activation of the e-bike
poses risk of injury and/or damage.
Use the battery and equipment only if in
proper condition.
Never use a damaged or broken battery.
Only use the battery that is approved for your
e-bike.
Only use the battery that is approved for your
e-bike.
Use this battery only in e-bikes with BMZ
systems. Your battery is only protected from
dangerous overloading if used in the intended
application.
Charge the battery before use. Only use the
supplied charger which was part of your
delivery scope.
Keep the battery and its contacts clean and
dry. Remove any dirt with a clean and dry
cloth.
Do not use any solvents (i. e. dilution, alcohol,
oil, anti-corrosives), detergents, or running
water to clean the battery.
Persons (including children) with reduced
physical, sensory or mental abilities or lack of
experience and knowledge may not use the
battery, unless they are supervised and
instructed by a person responsible for their
safety.
Do not expose the battery to strong
mechanical impacts. It poses a risk of
damage to the battery.
Do not allow children to play with the battery.
Do not open or dismantle the battery.
Do not expose the battery to drastic
temperature changes.
Protect the battery from temperatures above
140 °F (60 °C), direct sunlight, and fire.
Excessive heat may result in battery leakage
and damage to the casing.
Do not immerse the battery in any liquid. Do
not clean with high-pressure cleaner.
Do not use the battery if contacts are
damaged. Do not use with damaged power
cables.
SAFETY ADVICE FOR PEOPLE WITH
IMPLANTS
The charging socket of the battery contains a
magnet. Keep the magnet away from your
implant, as recommended by your physician.
Due to technical reasons, electromagnetic
(non-ionizing) radiation is generated at the
electrical lines. Implant carriers should not be
in the immediate vicinity of the radiation.
EMERGENCY INFORMATION
FIRST-AID MEASURES
Medical aid will be required in case of symptoms
caused by combustion gases or leakage.
AFTER INHALATION
In case of damage or improper use chemical
gases may leak. Leave area immediately and
breath fresh air. Seek medical advice in case of
any symptoms. Gases may cause respiratory
irritation.
AFTER SKIN CONTACT
Remove solid parts immediately. Flush affected
areas with plenty of water (at least for 15 min).
Carefully pad dry affected areas–do not rub.
Remove contaminated clothes immediately. Seek
for medical attention if skin shows redness or
irritation.
AFTER EYE CONTACT
Flush eye gently with plenty of water (at least for
15 min). Shield unaffected eye. Seek for medical
assistance immediately.
AFTER INGESTION
Drink plenty of milk or water and induce vomiting.
Seek medical attention immediately.

2 SAFETY
8/12 Operating Instructions Supercore
FIRE FIGHTING MEASURES
WARNING
Inhaling smoke can cause
poisoning.
When facing the fire, position
yourself with wind in your
back.
If possible, use breathing
protection.
1. If possible, remove other batteries carefully.
2. Evacuate all persons from immediate area of
fire.
3. To fight the fire use plenty of water or a
class D fire extinguisher.
4. Call the fire department if fire cannot be
extinguished or controlled.

0.2 9/12
OPERATION
SAFETY ADVICE
Only use a battery that has been approved for
use in your e-bike. Check if the battery and
housing are intact before use.
Turn off the battery before inserting or removing
it. Check if the battery is properly locked in place
and securely attached before each ride. Chapter
2.1 and 4 contain detailed safety advice on the
use and transportation of the battery.
SWITCHING ON
Shortly press the power button to switch on the
battery. LEDs will sequentially light up and go out
again.
CHARGING
Only use the charger that was supplied with your
e-bike.
Follow the operating manual of the charger.
After connecting the battery to the
charger, the charger might blink red up
to five times. Then the LED display
changes to green and charging
begins.
LEDs change to solid green as charging
progresses:
LED 1, 2, 3, 4, 5
State of Charge

0…19 %

20…39 %

40…59 %

60…79 %

80…99 %

100 %
STATE OF CHARGE IN PERCENTAGE
SWITCHING OFF
To switch off the battery keep power button
pressed until all LEDs have turned off.
Battery will turn off automatically if not in use.
TROUBLESHOOTING
Problem
Possible Solution
All LEDs are
blinking
Battery is damaged.
Contact your vendor.
First LED blinks
Battery is empty. Charge
battery.
Mechanical
defect
Check-up by vendor.
Battery does not
work.
Contact your vendor.
CLEANING
If necessary, clean latch and lightly apply bike
chain lubricant spray.
If necessary, clean battery with dry and clean
cloth.
Keep battery contacts and sockets clean. Wipe
with clean and dry cloth, if necessary.
i

4 STORAGE AND TRANSPORTATION
10/12 Operating Instructions Supercore
STORAGE AND
TRANSPORTATION
STORAGE
SAFETY PROVISIONS
Remove battery from e-bike or charger when
it is not in use.
Do not store battery near hot or inflammable
objects. Danger of explosion.
Temperatures above 140 °F (60 °C) may lead
to leakage and damage to battery’s casing.
Avoid contact with leaked substance.
Do not store battery near heaters. Protect
battery from direct sunlight.
Store battery in a dry place away from flames
and food.
Keep small metallic objects away from the
battery. They may accidentally bridge
contacts.
RECOMMENDATIONS FOR BEST LIFE SPAN
Store battery with a charge level of 50 %.
Check charge level every three months (if not
in use) and recharge to 50 %, if necessary.
Store battery protect from freezing
temperatures.
Avoid drastic temperature changes.
Recommended storage temperature:
72…79 °F (22…26 °C)
TRANSPORTATION
DISPATCH
The battery is categorized as a dangerous good
and may only be packaged and dispatched by
especially trained personnel. Contact your vendor
for more information.
TRANSPORT ON PUBLIC ROADS
Private users may transport their battery on
public roads without any restrictions.
Commercial users or third parties transporting
lithium-ion batteries need to adhere to respective
dangerous goods regulations.

0.2 11/12
DISPOSAL
Do not dispose your old battery with your
household waste. In EC countries it is mandatory
to return batteries. Returning old batteries is free
of charge. To avoid a short circuit, fully discharge
the battery and cover its poles with adhesive
tape.
If batteries are not disposed of properly, they
pose a risk of fire, health and environmental
hazards.
DROP-OFF POINTS
Manufacturer
E-bike vendor
Local recycling centers

12/12 Operating Instructions Supercore
BMZ GmbH
Zeche Gustav 1
63791 Karlstein am Main
Germany
Phone [phone]
Fax [phone]
[e-mail]
BMZ Company Ltd.
2nd Building, NO.2 Jinlong Street
Baolong Industry Zone, Longgang
518116 Shenzhen
China
Phone [phone]
Fax [phone]
[e-mail]
BMZ Poland Sp. z o.o.
Alberta Einsteina 9
PL–44–109 Gliwice
Poland
Phone [phone]
Fax [phone]
[e-mail]
Web
www.bmz-group.com
Service
[e-mail]
BMZ USA Inc.
2656 Lishelle Place
Virginia Beach, VA 23452
USA
Phone [phone]
Fax [phone]
[e-mail]
BMZ France S.A.R.L.
153, Boulevard Haussmann
75008 Paris
France
Phone [phone]
[e-mail]