Bodine B463 User manual

READ AND FOLLOW ALL SAFETY INSTRUCTIONS
! IMPORTANT SAFEGUARDS ! WHEN USING ELECTRICAL EQUIPMENT, BASIC
SAFETY PRECAUTIONS SHOULD ALWAYS BE
FOLLOWED, INCLUDING THE FOLLOWING:
SAVE THESE INSTRUCTIONS
THIS PRODUCT CONTAINS A RECHARGEABLE NICKEL-CADMIUM BATTERY.
THE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY.
© Philips Emergency Lighting
A Division of Philips Electronics North America Corporation
236 Mt. Pleasant Rd. • Collierville, TN USA 38017-2752 • Tech Support 888-263-4638 • Fax [phone] • www.philips.com/bodine
70046304
FLUORESCENT EMERGENCY BALLAST
Installation Instructions
1. To prevent high voltage from being present on red & yellow output
leads prior to installation, inverter connector must be open. Do not
join inverter connector until installation is complete and AC power
is supplied to the emergency ballast.
2. This product is for use with one (2-pin) double twin-tube (quad) or
one triple twin-tube compact uorescent lamp shown in the Lamp
Rating Chart.
3. Make sure all connections are in accordance with the National
Electrical Code and any local regulations.
4. To reduce the risk of electric shock, disconnect both normal and emergency
power supplies and inverter connector of the emergency ballast before servicing.
5. This emergency ballast is for factory or eld installation.
6. This product is suitable for damp locations where the ambient temperature is 0°C minimum, +50°C
maximum. Product is not suitable for heated air and wet outlets or hazardous locations.
7. An unswitched AC power source is required (120 or 277 VAC, 60 Hz).
8. Do not install near gas or electric heaters.
9. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not eld
replaceable. Contact the manufacturer for information on service.
10. The use of accessory equipment not recommended by the manufacturer may cause an unsafe
condition.
11. Do not use this product for other than intended use.
12. Servicing should be performed by qualied service personnel.
B463
02/06/09
Ni - Cd
LAMP RATING CHART
Operates One 2-Pin Lamp
Lamp Type Wattage Base
Quad 10, 13, 18, 26 G24d
Triple 13, 18, 26 GX24d

STEP #1
WARNING: TO PREVENT HIGH VOLTAGE FROM BEING PRESENT ON RED & YELLOW OUTPUT
LEADS PRIOR TO INSTALLATION, INVERTER CONNECTOR MUST BE OPEN. DO NOT JOIN
INVERTER CONNECTOR UNTIL INSTALLATION IS COMPLETE AND AC POWER IS SUPPLIED TO
THE EMERGENCY BALLAST.
STEP #2 WIRING THE EMERGENCY BALLAST
> See back page for detailed wiring schematics. The emergency ballast can be used with one- or two- lamp
xtures, and operates one lamp in the emergency mode.
> Cut xture wire between the lamp holder and AC ballasts and connect the blue emergency ballast wire to
the AC ballast and the yellow wire to the lamp holder.
> On switched xtures, an additional unswitched hot (120 or 277 VAC) wire must be run to the junction box
and connected to the emergency ballast.
> Connect LED by matching violet and brown leads. For optional tabbed LED, connect violet lead to positive
(+) tab (marked). For Illuminated Test Switch (ITS) connect as shown on wiring diagrams by matching
violet and brown leads and connecting the black leads to the emergency ballast white and white/black
wires.
> After installation is complete, supply AC power to the emergency ballast and join the inverter connector.
NOTE: Make sure that the necessary branch circuit wiring is available. An unswitched
source of power is required. The emergency ballast must be fed from the same
branch circuit as the AC ballast.
STANDARD INSTALLATION REMOTE INSTALLATION
INSTALLING THE EMERGENCY BALLAST
> Disconnect AC power from the xture.
> Refer to illustration below to install the emergency ballast and test/monitor plate. Make electrical connec-
tions in accordance with the National Electrical Code and any local regulations. The test/monitor plate may
be installed close to the xture in the ceiling or at a remote location (up to 50 feet). The emergency bal-
last may be remotely installed up to 1/2 the distance the AC ballast manufacturer recommends remoting
the AC ballast from the lamp, or up to 50 feet, whichever is less. If no AC ballast is used, the emergency
ballast can be remotely mounted up to 50 feet away. Note: A switch box is not supplied.
1 –Flexible conduit (supplied) to connect ballast wires.
2 –Existing conduit to run existing wires to lamp holder (AC ballast on junction box). If AC ballast is on
reflector, run yellow and blue wires from emergency ballast through this conduit.
3 –AC line in.
4 –Conduit and junction box (not supplied), necessary for remote installation.
Emergency ballast No Shading – Equipment supplied by others
INSTALLATION
2

When AC power is applied, the charging indicator light is illuminated, indicating that the battery is being charged.
When power fails, the emergency ballast automatically switches to emergency power (internal battery), providing at
least 90 minutes of emergency lighting.
Although no routine maintenance is required to keep the emergency ballast functional, it should be checked
periodically to ensure that it is working. The following schedule is recommended:
1. Visually inspect the charging indicator light monthly. It should be illuminated.
2. Test the emergency operation of the fixture at 30-day intervals for a minimum of 30 seconds. One lamp
should operate at reduced illumination.
3. Conduct a 90-minute discharge test once a year. One lamp should operate at reduced illumination for at least
90 minutes.
! REFER ANY SERVICING INDICATED BY THESE CHECKS TO QUALIFIED PERSONNEL !
STEP #3 EMERGENCY BALLAST QUICK CHECK AND LABELING
> For short-term testing of the emergency function, the battery must be charged for at least two hours. The
emergency ballast must be charged for at least 24 hours before conducting a long-term test.
> In a readily visible location, attach the label "CAUTION: This Unit Has More Than One Power Supply Connec-
tion Point. To Reduce The Risk Of Electric Shock, Disconnect Both The Branch Circuit-Breakers Or Fuses And
Emergency Power Supplies Before Servicing."
OPERATION
MAINTENANCE
3

This emergency ballast is also compatible with other AC ballasts.
Please contact factory with AC ballast model number for wiring diagrams.
C238 TWO–LAMP FIXTURE, TWO SIMPLE REACTOR AC BALLASTS C239 TWO–LAMP FIXTURE, TWO AUTOTRANSFORMER AC BALLASTS
C241 ONE–LAMP FIXTURE, ONE AUTOTRANSFORMER AC BALLAST
C240 ONE–LAMP FIXTURE, ONE SIMPLE REACTOR AC BALLAST
C203 TWO-LAMP FIXTURE, ONE MAGNETIC AC BALLAST C242 ONE-LAMP FIXTURE WITHOUT AC BALLAST
EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT
TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS.
WIRING DIAGRAMS FOR 1-LAMP EMERGENCY OPERATION
EMERGENCY BALLAST AND AC BALLAST MUST BE FED FROM THE SAME BRANCH CIRCUIT
TYPICAL SCHEMATICS ONLY. MAY BE USED WITH OTHER BALLASTS. CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS.
WIRING DIAGRAMS
4
CHARGING
INDICATOR
LIGHT
B
A
L
L
A
S
T
E
M
E
R
G
E
N
C
Y
INVERTER
CONNECTOR
TEST
SWITCH
F
L
E
X
A
F
L
E
X
B
BLACK
WHITE
VIOLET
BROWN
WHT/BLK
RED
WHITE
BLACK
AC BALLAST 1
AC BALLAST 2
BLACK 120V
OR
ORANGE 277V
WHT/BLK
BLUE
YELLOW
RED
LAMP 2
(CAP UNUSED LEAD)
LAMP 1 ( )
EMERGENCY
WHITE
UNSWITCHED HOT
WALL
SWITCH
COMMON
CHARGING
INDICATOR
LIGHT
B
A
L
L
A
S
T
E
M
E
R
G
E
N
C
Y
INVERTER
CONNECTOR
TEST
SWITCH
F
L
E
X
A
F
L
E
X
B
BLACK
WHITE
VIOLET
BROWN
WHT/BLK
RED
WHITE
BLACK
AC BALLAST 1
AC BALLAST 2
BLACK 120V
OR
ORANGE 277V
WHT/BLK
BLUE
YELLOW
RED
LAMP 2
(CAP UNUSED LEAD)
LAMP 1 ( )
EMERGENCY
WHITE
UNSWITCHED HOT
WALL
SWITCH
COMMON
BLACK
BLACK BLUE
WHITE
WHITE
BLUE
CHARGING
INDICATOR
LIGHT
B
A
L
L
A
S
T
E
M
E
R
G
E
N
C
Y
INVERTER
CONNECTOR
TEST
SWITCH
F
L
E
X
A
F
L
E
X
B
BLACK
WHITE
VIOLET
BROWN
WHT/BLK
RED
WHITE
BLACK
AC BALLAST
BLACK 120V
OR
ORANGE 277V
WHT/BLK
BLUE
YELLOW
RED
(CAP UNUSED LEAD)
LAMP
WHITE
UNSWITCHED HOT
WALL
SWITCH
COMMON
CHARGING
INDICATOR
LIGHT
B
A
L
L
A
S
T
E
M
E
R
G
E
N
C
Y
INVERTER
CONNECTOR
TEST
SWITCH
F
L
E
X
A
F
L
E
X
B
BLACK
WHITE
VIOLET
BROWN
WHT/BLK
RED
WHITE
BLACK
AC BALLAST
BLACK 120V
OR
ORANGE 277V
WHT/BLK
BLUE
YELLOW
RED
(CAP UNUSED LEAD)
LAMP
WHITE
UNSWITCHED HOT
WALL
SWITCH
COMMON
BLACK BLUE
WHITE
CHARGING
INDICATOR
LIGHT
B
A
L
L
A
S
T
E
M
E
R
G
E
N
C
Y
INVERTER
CONNECTOR
TEST
SWITCH
F
L
E
X
A
F
L
E
X
B
BLACK
WHITE
VIOLET
BROWN
WHT/BLK
RED
WHITE
BLACK
WHITE
BLUE
WHITE
BLACK 120V
OR
ORANGE 277V
BLACK
WHT/BLK
BLUE
YELLOW
RED
UNSWITCHED HOT
COMMON
WALL
SWITCH
LAMP 2
(CAP UNUSED LEAD)
LAMP 1 ( )
EMERGENCY
AC BALLAST
CHARGING
INDICATOR
LIGHT
B
A
L
L
A
S
T
E
M
E
R
G
E
N
C
Y
INVERTER
CONNECTOR
TEST
SWITCH
F
L
E
X
A
F
L
E
X
B
BLACK
WHITE
VIOLET
BROWN
WHT/BLK
RED
WHITE
BLACK
BLACK 120V
OR
ORANGE 277V
WHT/BLK
BLUE
YELLOW
RED
(CAP UNUSED LEAD)
LAMP
WHITE
UNSWITCHED HOT
COMMON
CAP EACH
UNUSED LEAD