BODYKORE GR 614 User manual

Owner’s Manual
=
Read all precautions and instructions in
this manual before using this equipment.
Keep this manual for future reference.
CAUTION
Seated Leg Press

Table of Contents
Table of contents
2
Content
Important Safety Guidelines for Owners............................................................. 3
Assembly Instructions......................................................................................... 4
Parts List.............................................................................................. 5
Exploded Diagram.............................................................................................. 6
Assembly Guide ................................................................................................. 7
Cable ............................................................................................... 8
Weight Tower Frame Parts List ......................................................................... 9
Weight Tower Frame Exploded Diagram......................................................... 10
Weight Tower Frame Assembly Guide ............................................................ 11
Weight Tower Frame Cable .......................................................... 12
Daily Inspection ................................................................................................ 13
Week Inspection ............................................................................................... 14
Mouthly Inspection............................................................................................ 15

Assembly Guide
Follow these guidelines to maintain proper working condition of the equipment:
Important: Do not modify the equipment or any of its parts, or permanently remove
any part from the equipment.Do not use accessory attachments that are not
recommended by ours as such attachments might cause injuries.
• Qualied technicians must perform all regular maintenance.
• Make sure that trainers, facility personnel, and maintenance technicians understand how
to use the equipment, know important safety guidelines, and can recognize potential problems
such as a worn cable or cracked weld.
• Strength training requires a signicant focus by the facility and its staff to maintain the
quality of the tness environment. If possible, the facility should provide direct supervision of
the tness equipment at all times by people knowledgeable about the safe operation of the
equipment and trained to recognize potential problems.
• Make sure the equipment is stable and placed on a solid, level surface. The equipment is
designed to be freestanding; however, equipment can be bolted to the oor for extra stability.
Consult a qualied general contractor for proper fastening methods.
• Make sure that the equipment is installed with enough free space for safe operation. With
most equipment, the general rule is to allow about a 4-foot (1.2-meter) circle of space from the
user’s center. For Functional Training equipment, make sure that the operating space is large
enough to allow the cables to be fully extended in all possible directions.
• Place an “out-of-order” sign on the equipment during maintenance of the equipment or the
surrounding area. Users should never be allowed to operate the equipment until it has been
inspected and works properly. If a piece of equipment needs service, keep it out of use until
repaired.
• Whenever a weight can drop and hit a user, such as with an Olympic bench, We highly
recommends that a helper or spotter be used.
• Do not place the equipment outdoors or on wet surfaces.
Important Safety Instructions
3
Important Safety Guidelines for Owners

Assembly Guide
Important Safety Instructions
It takes about minutes to assemble this equipment. If this is your rst time doing
this,allowing more time.
Be careful to open boxes and assemble components in the sequence presented in this manual.
• Upack the boxs and assemble the equipment close to where you plan to use it.
• Locate equipment at least 40 inches (1 meter) away from any walls, furniture, or objects on
all sides.
• While ohtenina the fasteners. be sure to leave room for adiustments,DO NOT fulvy tichten
fasteners until instructed to do so.
• Set up and assemble the equipment on a solid, at surface, so that it remains level and
stable.
• DO NOT move the equipment without assistance.
Note: With so many assembled parts, proper alignment and adjustment is critical.
While tightening the fasteners, be sure to leave room for adjustments.
Installation Requirement
• Socket wrench sets, metric and standard, plus extensions
• Open-end wrench sets,metric and standard
• Hex wrench sets,metric and standard,plus extensions
• Box cutter
• Rubber mallet
• Retaining ring pliers - large, medium, and small
• Pliers - large, medium, and small
Required Tools
4
Important Safety Instructions
60
Assembly Instructions

Assembly Guide
5
Parts List
ITEM
NO. Description SIZE QTY ITEM NO. Description SIZE QTY
1Sliding Adjusting Rack 1 32 Linear Bearing φ47*φ30*68 4
2 Main Rack 1 33 Spring Plate φ20.9*9.8*M6 1
3 Pad Rack 1 34 Spring Plate φ26.7*13*M6 2
4 Sliding Rack 1 35 Blocking Ring D=47 4
5 Connection Beam 1 36 Cable φ6.3 1
6 Adjusting Rack 1 37 Nut M6 4
7 Bent Connection Beam 1 38 Nylon Nut M10 15
8 Adjusting Bolt φ16*φ10*120*M10 1 39 Nylon Nut M8 1
9 Guiding Rod φ30*1110 2 40 Washier φ12*φ6.4*1.6 1
10 Nut φ26*16*M20 1 41 Washier φ16*φ8.4*1.6 10
11 Spring φ1*φ11 1 42 Washier φ20*φ10.5*2 38
12 Handle Ring φ33*φ25.6*10 1 43 Washier φ10.5*φ30*2 4
13 Handle Ring φ39.5*φ32.5*10 2 44 Spring Washier M10 8
14 Handle Cap φ31.8*φ25.6*15 1 45 Spring Washier M8 8
15 Handle Cap φ39.5*φ32.5*18 2 46 Bolt M10*25 8
16 Foot Cover 180*120*16 4 47 Bolt M10*50-25 2
17 Bumper Pad φ43*φ33*40 1 48 Bolt M10*55-25 2
18 Protection Pad φ60*φ29.8*10 4 50 Bolt M8*30 8
19 Stepper Pad 660.6*410.6*18 1 51 Bolt M10*120-25 1
20 Handle Sleeve φ24.5*φ31.5*140 1 52 Bolt M10*75-25 4
21 Handle Sleeve φ31.5*φ37.5*140 2 53 Bolt M10*85-25 4
22 Pipe Plug PT50*100*3 6 54 Bolt M6*30 1
23 Pipe Plug φ45*3 2 55 Bolt M8*45 1
24 Pulley φ114*25.4 3 56 Bolt M6*20 3
25 Pipe Plug φ38*3 4 58 Bolt M8*8 8
26 Bushing PT50*100 2 59 Bolt M4*4 6
27 Pipe Plug 30*70*3 1 60 Spring Washier M6 1
28 Seat Pad 430*380*60 1 61 Connection Plate 210*75*6 1
29 Back Pad 615*360*250*60 1 62 Screw M6*15 4
30 Connector 10A（P=15.875) 1 63 Pipe Plug φ25*2.5 1
31 Bushing φ21*φ10*11.5 2

Assembly Guide
6
Exploded Diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
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25
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26
27
28
29
30
31
32
33
34
35
36
59
46
47
48
53
51
54
52
60
40
53
55
56
62
37
61
45
50
41
42
39
38
63
4442

Assembly Guide
7
Assembly Guide
STEP1
STEP2
2
7
5
52
42
46
53
16
38
44
346
42
44

Assembly Guide
8
Cable
STEP3
28
29 50
45
41

Assembly Guide
9
Weight Tower Frame Parts List
ITEM NO. Description PART NO. SIZE QTY
1 Side Frame GRS16M05-01-00 1
2 Dead Plate G101-001046 220*50*10 1
3 Shroud Fixed G101-002235 128*60*27*3 1
4 Shroud Support G101-002236 276*100*20*2 1
5 Shroud Support G101-002237 276*100*20*2 1
6 Guide Rod G102-000651 φ20*1523(-1) 2
7 edging G107-000047 18.1*13.5*1550 2
8 edging G107-000049 18.1*13.5*1670 2
9 edging G107-000048 18.1*13.5*1556 2
10 Bumper G201-000004 φ62*φ20*26 2
11 Foot Cover G201-000005 180*120*16 2
12 Pulley G202-000017 φ114*25.4 2
13 End Cap G202-000069 φ23*12 4
14 Bottle Holder G202-000201 172*119*168.9 1
15 Top Cover G202-000227 729*222*179 1
16 Shroud G202-000265 1678*632*3 1
17 Shroud G202-000264 246*1557*3 2
18 Round Cap G202-000834 φ16.4*φ12*10.5 4
19 Spring Plate G506-MHTP20.9-6 φ20.9*M6 2
20 Screw SP4.2-10ZN M4*10 20
21 Screw SP2.9-6ZN M3*6 10
22 Screw SDB6-15 M6*15 2
23 Screw SDB5-15 M5*15 4
24 Bolt SPZH5-10 M5*10 10
25 Bolt YZN10-45 M10*45 2
26 Bolt YZN10-30 M10*30 2
27 Bolt STN10-50-25 M10*50-25 2
28 Nut NM10 M10 2
29 Washier PD10 φ20*φ10.5*2 6
30 Spring Washier TD10 M10 2
31 10 Pounds Weight G306-000043 16
32 Top Weight G306-000095 1
33 Weight Selector G102-000925 φ22*492 1
34 Weight Pin G306-000021 φ10*100 1
35 Roll Pin G506-TYX10-45B φ10*45 1

Assembly Guide
10
Weight Tower Frame Exploded Diagram
7
9
17
21
20
6
1
3
2
4
5
8
10
11
12
13
14
15
16
18
19
22
23
24
25
26
27
29
3028
31
32
33
35
34

Assembly Guide
11
Weight Tower Frame Assembly Guide
STEP1
STEP2 STEP3
1
25
2
29
30
26
6
32
34
31
10
13
11
4
5
24
1
16
17
3
23
24
14
23
15
22

Assembly Guide
12
Weight Tower Frame Cable

This section covers the tasks you should do each week to maintain the equipment. Choose the
appropriate tasks for your equipment, depending on what you are maintaining:
• Condition and deep clean upholstery.
• Clean and lubricate cable rod ends.
• Clean and lubricate guide rods.
• Inspect cables, connections, and tension.
• Inspect cable handle attachments.
• Inspect pulleys.
• Inspect each weight stack and selector pin.
• Inspect and lubricate bearings and bushings.
• Check seat adjustment and test pop pins.
Clean and Lubricate Cable Rod Ends
CAUTION: Do not attempt to lubricate the guide rods when the equipment is in use.
Attempting to lubricate between the weight plates without completely disassembling
the stack will result in serious injury.
Check cable rod ends to ensure the shoulder bolt is secure. If cable rod ends are noisy, you
can lubricate them with a silicone spray lubricant . Spray the lubricant onto the joint where the
spherical portion is enclosed in the outer housing . Wipe off any excess lubricant with a rag.
Clean and Lubricate Guide Rods
Inspect the exposed areas of the guide rods for cleanliness. Using a dry cloth, wipe any buildup
of dirt or grease from the rods.
Lubricate the exposed areas of the guide rods by applying a light coat of a silicone spray
lubricant. Spray the silicone lubricant on a rag and then wipe the guide rods with the rag. Be
careful with any lubricant spray; it can stain carpet and clothing.
Important: Do not use petroleum-based lubricants or motor oil.
These lubricants tend to cause a rapid buildup of dirt and hair on the weight plates, which can
cause the plates to stick together.
Assembly Guide
13
Daily Inspection

You will need to do the following tasks each day to maintain the equipment and keep it
operating smoothly and safely.
Each of these tasks is covered in this section. You should perform those tasks that are
appropriate for the equipment
you are maintaining, and skip those tasks that do not apply.
• Inspect cables and end connections for wear.
• Clean and inspect equipment frames.
• Check warning labels and Instruction placards for readability.
• Clean any upholstery on the equipment.
• Inspect pads for wear.
Clean Upholstery
Clean upholstery daily with a mild soap and water solution in a spray bottle. Lightly spray
upholstered surfaces and wipe dry with a clean cloth. Cleaning upholstery daily removes
surface dirt and perspiration.
Inspect Pads for Wear
Inspect pads for cracks in the upholstery, loose staples, and loose mounting bolts. Replace
pads as needed (refer to Obtaining Service to purchase new pads).
Clean and Inspect Frames
Clean frames daily with a mild soap and water solution in a spray bottle. Wipe the equipment
down with a damp cloth and dry completely. Be sure to wipe down both painted parts and
chrome parts. Cleaning frames daily removes any grease and dirt.
For chrome parts, use a commercial chrome cleaner to restore and maintain the luster.
As you clean, inspect the frames for cracks, rust, or other damage. Make sure welds are solid
and fasteners are properly secured.
Assembly Guide
Important: To clean the upholstery, do not use cleaning products that have
any of these ingredients: solvents, alcohol, ammonia, and petroleum. Use a
mild detergent-based cleaner instead.
14
Week Inspection

Assembly Guide
Each month, the following tasks should be performed to maintain the equipment. Choose the
appropriate tasks based on what you aremaintaining.
• Inspect frames and movement arms.
• Lubricate pop pins.
• Check and lubricate ratcheting seat lever
• Inspect all fasteners.
Inspect Frames and Movement Arms
Inspect frames and movement arms monthly for proper function and integrity. Check for cracks,
chipped paint, or rust.
Touch up dings and chips in the paint as needed. Replace any component at rst signs of wear.
Inspect frames for cracks particularly at the joints. If any cracks are found, immediately take
the equipment out of service,and repair it using a qualied maintenance technician. Refer to
Important Safety Guidelines and Obtaining Service).
To remove surface rust from the frame, rub lightly with a ne wet/dry sand paper or ne steel
wool.Maintain paint luster with an application of a mild automotive wax product.
To maintain the powder coated and chrome parts, use a mild detergent-based cleaner for light
dirt and grime removal.
For removing heavier dirt and grease and for polishing, use a good car polish. For scuffs and
marks that are not removed by the above methods, use a soft scrub cleanser. Do not use
solvents, lacquer thinner, acetone, or nger nail polish remover.
15
Mouthly Inspection