BODYKORE G273 User manual

Owner’s Manual
=
Read all precautions and instructions in
this manual before using this equipment.
Keep this manual for future reference.
CAUTION
T Bar Row

Table of Contents
Table of contents
2
Content
Important Safety Guidelines for Owners............................................................. 3
Assembly Instructions......................................................................................... 4
Parts List.............................................................................................. 5
Exploded Diagram.............................................................................................. 6
Assembly Guide ................................................................................................. 7
Daily Inspection .................................................................................................. 9
Week Inspection ............................................................................................... 10
Mouthly Inspection............................................................................................ 11

Assembly Guide
Follow these guidelines to maintain proper working condition of the equipment:
Important: Do not modify the equipment or any of its parts, or permanently remove
any part from the equipment.Do not use accessory attachments that are not
recommended by ours as such attachments might cause injuries.
• Qualied technicians must perform all regular maintenance.
• Make sure that trainers, facility personnel, and maintenance technicians understand how
to use the equipment, know important safety guidelines, and can recognize potential problems
such as a worn cable or cracked weld.
• Strength training requires a signicant focus by the facility and its staff to maintain the
quality of the tness environment. If possible, the facility should provide direct supervision of
the tness equipment at all times by people knowledgeable about the safe operation of the
equipment and trained to recognize potential problems.
• Make sure the equipment is stable and placed on a solid, level surface. The equipment is
designed to be freestanding; however, equipment can be bolted to the oor for extra stability.
Consult a qualied general contractor for proper fastening methods.
• Make sure that the equipment is installed with enough free space for safe operation. With
most equipment, the general rule is to allow about a 4-foot (1.2-meter) circle of space from the
user’s center. For Functional Training equipment, make sure that the operating space is large
enough to allow the cables to be fully extended in all possible directions.
• Place an “out-of-order” sign on the equipment during maintenance of the equipment or the
surrounding area. Users should never be allowed to operate the equipment until it has been
inspected and works properly. If a piece of equipment needs service, keep it out of use until
repaired.
• Whenever a weight can drop and hit a user, such as with an Olympic bench, We highly
recommends that a helper or spotter be used.
• Do not place the equipment outdoors or on wet surfaces.
Important Safety Instructions
3
Important Safety Guidelines for Owners

Assembly Guide
Important Safety Instructions
It takes about minutes to assemble this equipment. If this is your rst time doing
this,allowing more time.
Be careful to open boxes and assemble components in the sequence presented in this manual.
• Upack the boxs and assemble the equipment close to where you plan to use it.
• Locate equipment at least 40 inches (1 meter) away from any walls, furniture, or objects on
all sides.
• While ohtenina the fasteners. be sure to leave room for adiustments,DO NOT fulvy tichten
fasteners until instructed to do so.
• Set up and assemble the equipment on a solid, at surface, so that it remains level and
stable.
• DO NOT move the equipment without assistance.
Note: With so many assembled parts, proper alignment and adjustment is critical.
While tightening the fasteners, be sure to leave room for adjustments.
Installation Requirement
• Socket wrench sets, metric and standard, plus extensions
• Open-end wrench sets,metric and standard
• Hex wrench sets,metric and standard,plus extensions
• Box cutter
• Rubber mallet
• Retaining ring pliers - large, medium, and small
• Pliers - large, medium, and small
Required Tools
4
Important Safety Instructions
30
Assembly Instructions

Assembly Guide
5
Parts List
ITEM NO. Description PART NO. SIZE QTY
1 Stepper Rack G273-01-00 1
2 Handle Rack G273-02-00 1
3 Weight Rack G273-03-00 1
4 Stepper G101-002134 340*143*50*5 2
5 Pivot G102-110227 φ25*168 1
6 Handle End Cap G107-000006 φ60*φ8.5*8 2
7 Handle Cap G107-000027 φ31.8*φ25.6*15 4
8Handle Ring G107-000002 φ33*φ26*10 4
9 Through Handle Sleeve G201-000700 φ24*φ31.5*140 4
10 Bumper G201-000003 100*50*25 1
11 Bumper G201-000613 φ75*φ37.5*13 2
12 Oval Pipe Plug G202-000003 PT50*100*2.5 2
13 Foot Cover G202-000005 PT50*100 5
14 Plastic Ring Washier G202-000025 φ42*φ26*1.5 2
15 Weight Plate Tube G202-000053 φ38*φ46*216 1
16 Ball Bearing G506-6205ZZ φ52*φ25*15 2
17 Spring Plate G506-MHTP26.7-6 φ26.7*M6 4
18 Screw ZJD4-3-S3 M4*4 8
19 Bolt CN6-20-S3 M6*20 4
20 Bolt CN8-20 M8*20 6
21 Bolt STN10-25 M10*25 2
22 Hexgon Head Bolt WLJ10-25 M10*25 2
23 Flat Washier PD10 φ20*φ10.5*2 4
24 SpringWashier TD10 M10 4

Assembly Guide
6
Exploded Diagram
1
5
15
11

Assembly Guide
7
Assembly Guide
STEP1
1
4
20
20
6
14
5
3
STEP2

Assembly Guide
8
STEP3
2
22
24
23

This section covers the tasks you should do each week to maintain the equipment. Choose the
appropriate tasks for your equipment, depending on what you are maintaining:
• Condition and deep clean upholstery.
• Clean and lubricate cable rod ends.
• Clean and lubricate guide rods.
• Inspect cables, connections, and tension.
• Inspect cable handle attachments.
• Inspect pulleys.
• Inspect each weight stack and selector pin.
• Inspect and lubricate bearings and bushings.
• Check seat adjustment and test pop pins.
Clean and Lubricate Cable Rod Ends
CAUTION: Do not attempt to lubricate the guide rods when the equipment is in use.
Attempting to lubricate between the weight plates without completely disassembling
the stack will result in serious injury.
Check cable rod ends to ensure the shoulder bolt is secure. If cable rod ends are noisy, you
can lubricate them with a silicone spray lubricant . Spray the lubricant onto the joint where the
spherical portion is enclosed in the outer housing . Wipe off any excess lubricant with a rag.
Clean and Lubricate Guide Rods
Inspect the exposed areas of the guide rods for cleanliness. Using a dry cloth, wipe any buildup
of dirt or grease from the rods.
Lubricate the exposed areas of the guide rods by applying a light coat of a silicone spray
lubricant. Spray the silicone lubricant on a rag and then wipe the guide rods with the rag. Be
careful with any lubricant spray; it can stain carpet and clothing.
Important: Do not use petroleum-based lubricants or motor oil.
These lubricants tend to cause a rapid buildup of dirt and hair on the weight plates, which can
cause the plates to stick together.
Assembly Guide
9
Daily Inspection

You will need to do the following tasks each day to maintain the equipment and keep it
operating smoothly and safely.
Each of these tasks is covered in this section. You should perform those tasks that are
appropriate for the equipment
you are maintaining, and skip those tasks that do not apply.
• Inspect cables and end connections for wear.
• Clean and inspect equipment frames.
• Check warning labels and Instruction placards for readability.
• Clean any upholstery on the equipment.
• Inspect pads for wear.
Clean Upholstery
Clean upholstery daily with a mild soap and water solution in a spray bottle. Lightly spray
upholstered surfaces and wipe dry with a clean cloth. Cleaning upholstery daily removes
surface dirt and perspiration.
Inspect Pads for Wear
Inspect pads for cracks in the upholstery, loose staples, and loose mounting bolts. Replace
pads as needed (refer to Obtaining Service to purchase new pads).
Clean and Inspect Frames
Clean frames daily with a mild soap and water solution in a spray bottle. Wipe the equipment
down with a damp cloth and dry completely. Be sure to wipe down both painted parts and
chrome parts. Cleaning frames daily removes any grease and dirt.
For chrome parts, use a commercial chrome cleaner to restore and maintain the luster.
As you clean, inspect the frames for cracks, rust, or other damage. Make sure welds are solid
and fasteners are properly secured.
Assembly Guide
Important: To clean the upholstery, do not use cleaning products that have
any of these ingredients: solvents, alcohol, ammonia, and petroleum. Use a
mild detergent-based cleaner instead.
10
Week Inspection

Assembly Guide
Each month, the following tasks should be performed to maintain the equipment. Choose the
appropriate tasks based on what you aremaintaining.
• Inspect frames and movement arms.
• Lubricate pop pins.
• Check and lubricate ratcheting seat lever
• Inspect all fasteners.
Inspect Frames and Movement Arms
Inspect frames and movement arms monthly for proper function and integrity. Check for cracks,
chipped paint, or rust.
Touch up dings and chips in the paint as needed. Replace any component at rst signs of wear.
Inspect frames for cracks particularly at the joints. If any cracks are found, immediately take
the equipment out of service,and repair it using a qualied maintenance technician. Refer to
Important Safety Guidelines and Obtaining Service).
To remove surface rust from the frame, rub lightly with a ne wet/dry sand paper or ne steel
wool.Maintain paint luster with an application of a mild automotive wax product.
To maintain the powder coated and chrome parts, use a mild detergent-based cleaner for light
dirt and grime removal.
For removing heavier dirt and grease and for polishing, use a good car polish. For scuffs and
marks that are not removed by the above methods, use a soft scrub cleanser. Do not use
solvents, lacquer thinner, acetone, or nger nail polish remover.
11
Mouthly Inspection