Bollhoff RIVKLE P2005 User manual

RIVKLE®
Power hand tools for RIVKL ®blind rivet nuts and studs
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2
RIVKLE®– Power hands tools
See also our automation offer
Contents
Page
RIVKLE®- Blind rivet nuts 3
Setting methods 3
RIVKLE®- Power hand tools offer overview 6
Setting method controlling 8
RIVKL ®P2005 9
Pressure controlled installation equipment 10
RIVKL ®P1007 11
RIVKL ®P2007 / RIVKL ®P2007 PN 12
RIVKL ®P3007 / RIVKL ®P3007 PN 13
RIVKL ®PX009 – Process control 14
RIVKL ®B2007 – Battery tool 16
RIVKL ®PK Compact – RIVKL ®PK HP 18
Mono force cartridges 20
RIVKL ®FC340 – Force controller 20
How to? – Tooling change 21
Tooling for power hand tools 22
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3
RIVKLE®– Setting methods

F
<>
<>
S
S
RIVK E blind rivet nut
The BÖLLHOFF recommended installation is the “pull method”.
RIVKL ®can also be installed using a press.
1 - Pressure setting methods
The “pressure method” consists of: Spin on , Insert , Upset and Spin off cycles.
1.1 Stroke setting method
The operator adjusts the stroke limit on the setting tool in accordance with the values shown in the RIVKL ®
catalogue tables.
The setting tool applies the maximum force and automatically stops when the preset stroke is reached (mechanical
stop).
Advantages: Fast and simple process
Ideal for assemblies with no variation in sheet thickness
Well adapted for M3 Aluminum
1.2 Pressure setting method
The operator adjust the force in accordance with the value shown in the RIVKL ®catalogues tables.
The setting tool adjusts the required force which insures the correct setting quality whatever the thickness of the support.
This setting principle is particularly well suited to workpieces with variable thickness (plastic parts, various layers…).
Advantages: Optimised setting into panels with thickness variations
Doesn't damage the RIVKL ®in case of double setting.
Permits quality control (force indicator…)
Optimized mandrel life
Can also set different types of RIVKL ®with one tool and one single setup
Upset Spin offSpin on Insert
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RIVKLE®blind rivet nut – Setting methods
2 - Installation force value
The setting force is defined using combination of:
RIVKL ®installation parameters defined by our laboratory
Application parameter (tensile strength after assembly and during service)
2-1 RIVKLE®Installation parameters
Maximum thickness
(
C1 )
Minimum thickness
( C2 )
Setting range
= Force to obtain
good installation
Force
Stroke
Tolerance
Tolerance
Stroke in max thickness
Stroke in min thickness
C1:
set in maximum
thickness
C2:
set in minimum
thickness
Min
Max
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5
DIN
F0F1
<<
3,5
5,5
8,0
12,0
18,0
M3
M4
M5
M6
M8
21,0
M10
23,0
M12
50,0
3,5
5,5
8,0
13,0
20,0
22,0
28,0
-
-
9,5
12,0
15,0
20,0
-
-
-
1,9
3,0
3,8
5,5
10,0
12,0
15,0
-
M14
5 500 N
8 000 N
12 000 N
18 000 N
6 800 N
10 000 N
15 000 N
27 000 N
3 830 N
6 270 N
8 834 N
16 219 N
2,23 Nm
F0max*Nm*
4,43 Nm
7,70 Nm
18,60 Nm
M4
M5
M6
M8
Ø
8.8 >
DIN
Steel
Force in kN (+/- 10%)
Aluminium
Force in kN (+/- 10%)
Stainless steel A4
Force in kN (+/- 10%)
Stainless steel
Force in kN (+/- 10%)
* NF 25-030 source - 8,8 screw class - Setting conditions B - 0,12 < u < 0,18 - Steel RIVKL ®
2. BÖLLHOFF does not recommend the use of mechanical screw-drivers for installing
RIVKL ®.
Installation force range per diameter & RIVKLE®material
Setting force positioning
2-2 SCREW parameters
When a assembly is in use, external influences generally increase the tensile strength in the screw (F1> F0).
With correct installation, RIVKL ®exhibits the same behaviour as a standard nut.
Results:
1. BÖLLHOFF recommends a setting force higher than the screw tensile strength after clamping, in order to ensure that
no re-setting occurs during the life of the RIVKL ®.
Setting Force
Assembly Use
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RIVKLE®– Power tools and semi-automated
Setting technology
Drive
Hydro pneumatic and H
•
Hydro
pneumatic
3,5
14,5
M4
M8
M3
M6
M5
M10
+
++
++
RIVKLE®P2007 PN
•
Hydro
pneumatic
3,5
21
M4
M10
M3
M8
M5
M12
++
+++
++
RIVKLE®P2007
•
Hydro
pneumatic
3,5
13
M3
M6
M3
M6
M3
M8
++
+++
+++
RIVKLE®P1007
•
Hydro
pneumatic
Up to 26*
Up to 26*
M3
M12
M3
M10
M3
M12
++
++++
++
1212119
RIVKLE®P2005
Setting force (kN)
Ø RIVKLE®
Aluminium
min.
max.
Stroke
Force
Stainless Steel
min.
max.
Steel
min.
max.
min.
max.
Stroke
Force
Designed for mass production
Production rate / Cycle time
Easy to handle (light & balanced)
Page
* with 6,5 bar input
** Possible to decrease to 18 000 N with light technical action on the tool
+good ++++ very good
Control process
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d Hydro electric tools Semi-automatic tools
•
Hydro
electric
3,0
22
M3
M10
M3
M10
M4
M10
++
++
++++
•
Hydro
pneumatic
24**
40
M8
M14
M8
M12
M8
M16
+
+
+
•
Hydro
pneumatic
15
25
M8
M10
M8
M10
M12
M12
+
+
+
•
Hydro
pneumatic
Refer to original
tool performances
(RIVKLE®P1007,
P2007 or P3007)
•
Refer to original
tool performances
(RIVKLE®P1007,
P2007 or P3007)
•
Pneumatic /
Electric
6
21
M4
M10
M4
M10
M6
M12
•
•
+++
+++
++
•
Pneumatic /
Electric
20
55
M8
M16 / M12 HRT
M8
M12
–
M12 HRT
•
•
++
++
+
RIVKLE®B2007 RIVKLE®P3007 RIVKLE®P3007 PN RIVKLE®EPX009 RIVKLE®EPK C RIVKLE®EPK HP
16 13 13 14 18 18
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RIVKLE®– How to ensure that a RIVKL ®is correctly set?
Principle
RIVKL ®is mainly used in blind conditions, so the most reliable way to ensure that
a RIVKL ®has been set correctly is to ensure that the setting parameters are strictly
enforced.
A RIVKL ®correctly set means that it meets all it's mechanical characteristics.
Controlling the force setting method (RIVKLE®P1007, P2007, B2007, P3007, EPX009)
Idea is to ensure that the tool has given, and still gives the correct force to the RIVKL ®. ach tool gets it proper force
adjustment but the most reliable way to control it is to use a RIVKLE®FC340 force controller, as described page 20.
If your tool is dedicated to an unique RIVKL ®, you can fix its force using either a preset cartridge set to a given
force value (RIVKL ®PX007), either locking adjustment in the menu (RIVKL ®B2007), which makes it impossible
to adjust.
Controlling the stroke setting method (RIVKLE®P2005)
Idea is to ensure that the stroke which is applied on RIVKL ®is correct. By controlling L2 value (only for RIVKL ®
with both side access) or by controlling stroke on the tool before setting (S value). Thickness of the application has
to be consistant.
xample:
It is best is to test a setting on a sample plate with the same thickness as the application and compare the measurement
of the RIVKL ®lenght, before and after crimping - L – L2 = S
e = thickness of parent
material in mm
<>
S
<>
L2
+0,1
/
0
(mm)
2
(mm)
Emax
(mm)
S
(mm)
d
(mm)
(mm)
B
(mm)
< < < < < <
e (min - max)
(mm)
> <
> <
H
>
<
>
<
M3 6,0 0,65
1,5 - 2,5 343 41 030 025 10,25 5,0 S=3,5-e 6,0
M4 0,5 - 3,0 343 41 040 030
10,8
6,5
6,0 S=4,5-e 6,2 0,3
3,0 - 5,5 343 41 040 055 13,5 S=7,0-e
M5 0,5 - 3,0
0,5 - 3,5
343 41 050 030
343 41 050 055
14,0 9,0 7,0 S=4,5-e 9,2
3,0 - 5,5 16,5 S=7,2-e 9,0 0,4
0,4
M6 343 41 060 030
16,0 11,1
9,0
S=5,5-e
10,2
3,5 - 6,0 343 41 060 060 19,0 S=8,5-e
M8 0,7 - 3,5 343 41 080 030
18,0
13,4 11,0 S=5,2-e 12,5 0,5
3,5 - 6,0 343 41 080 060 21,0 S=8,2-e
M10 1,0 - 3,5 343 41 100 035
22,0 16,0
13,0
S=6,0-e
16,0
0,5
3,0 - 6,0 343 41 100 060 25,0 S=8,6-e
M12 1,0 - 4,0 343 41 120 040
24,8
18,8 16,0 S=7,8-e 1,0
RIVKLE®Plus
Steel | Thin head | Hexagonal | Open
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RIVKLE®– Stroke controlled installation equipment
Setting stroke adjustment
RIVKLE®P2005 - The stroke setting power hand tool
Technical characteristics / Data
RIVKLE®P2005 - Special accessories
Advantages:
Robust
Fast
M14M12M10M8M6M5M4M3
Ø RIVK E®

Steel

Stainless steel

Aluminium
Maximum stroke
Maximum setting force
Operating air pressure
Weight without tooling
Air consumption
Noise level
7,0 mm
26 kN with 6,5 bar input
5,5 bar min to 7 max
2,6 kg
8 L max per cycle
< 70 dB (A)
Production rate 35 RIVKL ®/min
236 15 500 305 236 15 501 001
RIVKLE®P2005 2-3Kg
282 59 010 820
2,2 - 4 Kg
282 59 010 665
2,2 - 4 Kg
282 59 010 664
KIT
For tooling, please refer to page 22
Material
236 15 501 000
Stroke controlled hand setting tool, based on hydro-pneumatic technology. Only need to be connected to an air source.
The air energy is transformed into hydraulic pressure, which drives the setting operation to the preset stroke.
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RIVKLE®– Force setting powertool
One power hand tool
One multi-lingual instruction manual
One toolkit for the adjustment and maintenance of the equipment
Note: tooling has to be ordered separately (see page 22)
RIVKLE®P1007 / P2007 / P3007
Theory
Force setting powertool, based on hydro-pneumatic technology. Only needs to be connected to an air source. The
air energy is transformed in hydraulic pressure, which drives the setting operation to the preset force.
The force adjustment is done on the tool using colour coding, and could be confirmed and/or monitored using
force controller RIVKL ®FC340 (see page 20).
RIVKLE®P1007
Lightweight and compact size
Packaging
PUSH/PULL: Push on the mandrel to activate the screwing
Single press trigger function to complete the whole cycle (Setting + unscrewing)
Suspension hook
Cast aluminium body
Force adjustment cartridge with colour coding
Reverse button
RIVKLE®P2007
Middle size well balanced
RIVKLE®P3007
Heavy duty tool for large diameter





Common characteristics

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RIVKLE®P1007 - Lightweight tool for speed and accessibility
Technical characteristics / Data
Advantages:
Ultra-lightweight and compact
Suitable for small diameter RIVKL ®nuts and studs
Precision of the setting force
M14M12M10M8M6M5M4M3
Ø RIVK E®
Material

Steel

Stainless steel

Aluminium
Maximum stroke
Maximum setting force
Operating air pressure
Weight without tooling
Air consumption
Noise level
7.0 mm
13 kN
5,5 bar min to 7 max
1,8 kg
8 L max per cycle
< 70 dB (A)
Production rate 32 RIVKL ®/min
236 15 700 301 236 15 701 001 2-3Kg
282 59 010 820
2,2 - 4 Kg
282 59 010 665
2,2 - 4 Kg
282 59 010 664
KIT
For tooling, please refer to page 22
RIVKLE®P1007
236 15 701 000
Generic code for a tool with preset force cartridge: 282 52 000 005
It is also possible to get preset cartridge separately. See page 20.
RIVKLE®P1007 - Special accessories
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RIVKLE®– Force setting powertool
RIVKLE®P2007 - Flexible and versatile hydro-pneumatic tool
RIVKLE®P2007 PN
Advantages:
Versatile
Adapted for serial use
Compatible with various diameters of RIVKL ®nuts
and studs
rgonomic and well balanced
M14M12M10M8M6M5M4M3
Ø RIVK E®



236 15 600 301 236 15 601 001
RIVKLE®P2007
RIVKLE®P2007 PN –
2-3Kg
282 59 010 820
2,2 - 4 Kg
282 59 010 665
2,2 - 4 Kg
282 59 010 664
KIT
For tooling, please refer to page 22
Technical characteristics / Data
Maximum stroke
Maximum setting force
Operating air pressure
Weight without tooling
Air consumption
Noise level
7.0 mm
21 kN
Maximum stroke
Maximum setting force
14,0 mm
14,5 kN
see page 6 for diameters
according to material
5,5 bar min to 6,5 max
2,2 kg
8 L max per cycle
< 70 dB (A)
Production rate 32 RIVKL ®/min
Material
Steel
Stainless steel
Aluminium
236 15 601 000
236 15 801 000
xtended stroke, for RIVKL ®Plusnut (slotted RIVKL ®)
Generic code for a tool with preset force cartridge: 282 52 000 005
It is also possible to get preset cartridge separately. See page 20.
RIVKLE®P2007/P2007 PN - Special accessories
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RIVKLE®P3007 - Powerful and robust construction
RIVKLE®P3007 PN
Advantages:
Adap ed for produc ion use
Adap ed o large diame ers of RIVKLE®blind rive
nu s (M8 o M16)
Well balanced



236 15 900 301 236 15 901 001
236 15 600 301
RIVKLE®P3007
RIVKLE®P3007 PN –
3-5Kg
282 71 950 924
KIT
For tooling, please refer to page 22
Maximum stroke
Maximum setting force
14,0 mm
25 kN
see page 6 for diameters
according to material
M14

M16M12M10M8M6M5M4
Ø RIVK E®
Technical characteristics / Data
Maximum stroke
Maximum setting force
Operating air pressure
Weight without tooling
Air consumption
Noise level
8.0 mm
40 kN
5,5 bar min to 6,5 max
3,4 kg
12 L max per cycle
< 70 dB (A)
Production rate 14 RIVKL ®/min
Material
Steel
Stainless steel
Aluminium
236 15 901 000
236 16 001 000
xists with larger stroke, for RIVKL ®Plusnut (slotted RIVKL ®)
Generic code for a tool with preset force cartridge: 282 52 000 005
It is also possible to get preset cartridge separately. See page 20.
RIVKLE®P3007/P3007 PN - Special accessories
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RIVKLE®– Force setting powertool - Process control
RIVKLE®EPX009 - Process control
Advantages:
Validates the conformity of setting by controlling
stroke done during setting
Detailled error reporting for better correction and
prevention
nsures optimum setting of RIVKL ®
Teaching mode to adjust all parameter of control
Theory
RIVKL ®PX009 tool includes hydo-pneumatic tool (based on RIVKL ®P1007, RIVKL ®P2007 or RIVKL ®P3007)
connected to a control box unit.
It's the basic process control level, allowing a 100% control on stroke.
Force is defined by classic hydro-pneumatic adjustment device.
We recommend to use a force controller RIVKL ®FC340 (see page 20) for correct set up and monitoring.
Characteristics
Available for the complete range of power tools: RIVKL ®P1007 / P2007 / P3007
Controls process based on stroke monitoring: RIVKL ®P X009 compares real stroke to the preset value
L D indicator on P box and on the rear of the tool (green, orange and red)
Quick connect multi-energy hose (5 m standard; 10 & 15 m as option)
Fault acknowledgment on screen (air supply management)
HMI screen (3,5”)





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15
For tooling, please refer to page 22
M3 M4 M5 M6 M8 M10 M12 M14
   

   

 
Ø RI KLE®(steel) - For other material please see page 6
Technical characteristics / Data
References
Maximum stroke
Maximum setting force
Operating air pressure
Weight without tooling
Air consumption
Noise level
Production rate
see chosen tool
characteristics
(RIVKL ®P1007, P2007
or P3007)
Code number
RIVKLE®EP 1009
RIVKLE®EP 2009
RIVKLE®EP 3009
RIVKLE®EP 2009 PN
RIVKLE®EP 3009 PN
282 52 215 000
282 52 216 000
282 52 217 000
282 52 218 000
282 52 219 000
RIVKLE®EPX009 - Special accessories
See standard accessories on RIVKL ®P X009 catalogue.
5 m (standard delivered)
10 m
15 m
The generic code of an RIVKL ®P X009 configured with options is: 282 52 000 001.
Reset by key Reset by button Reset by RFID Stack light repeater Multi-energy hose
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RIVKLE®– Standard force controlled installation power hand tool
RIVKLE®B2007 - Flexible and versatile battery tool
Advantages:
3 kN to 22 kN (M3-M10 steel)
Up to 800 cycles with 1 battery
Internal testing done with 1 000 000 cycles
BÖLLHOFF quality
RIVKL ®blind rivet nut & stud compatible
Li-Ion technology battery
Theory
Thanks to electro-hydraulic innovative technology, RIVKL ®B2007 features the similar technical characteristics as
the RIVKL ®P2007, but in addition the battery tool offers many benefits.
Characteristics
New quick tool replacement: no tool needed. Using the existing mandrel and anvil
lectro-hydraulic technology: well balanced. Power and reliability in a reasonable weight
Soft cover for comfortable handling and for tool shock protection
LCD screen: load ajustement, setting parameters access and battery level information
Standard BÖLLHOFF ergonomics: single trigger to do the entire cycle and comfortable & ergonomic handling





Unscrewing button
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17
References
For tooling, please refer to page 22
Technical characteristics / Data



M14M12M10M8M6M5M4M3
Ø RIVK E®
Material
Steel
Stainless steel
Aluminium

M14M12M10M8M6M5M4M3
Ø RIVK E®
Material
Stainless steel
European
plug
Package
Package with 1 battery 236 16 601 000
North American
plug
236 16 801 000
Package with 2 batteries 236 16 701 000 236 16 901 000
Maximum stroke
Maximum setting force
Battery
Weight without tooling
Noise level
7,0 mm
22 kN*
(* > 18 kN using
appropriate accessory set)
Li-Ion / 14,4 V / 2,6 Ah
2,1 kg + 0,3 kg
(Tool + battery)
< 70 dB (A)
Production rate 24 RIVKL ®/min
282 59 030 351
RIVKLE®B2007 282 59 030 354 282 59 030 356 236 16 600 308
RIVKLE®B2007 - Special accessories
RIVKLE®B2007 stainless steel
See page 23
Battery with
higher capacity
14,4V 4,0AH - i-Ion
Multicharger
4 positions
Power supply
cord
Tool support Screw kit adaptor
Based on original battery tool RIVKL ®B2007, this tool is the right choice for those who prefer a battery operated tool.
2490 gF= 3 000 N => 22 000 N 236 16 601 003 (1 battery - uropean version)
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RIVKLE®EPK Compact – RIVKLE®EPK HP
Advantages:
100% setting (installation) process control
Pressure setting method
High production rate
Multilingual touchscreen
Adjustable alarm and security devices
Fault management (device / process)
Characteristics
The control unit has an integrated touchscreen that enables adjustment of setting parameters, counter, alarms
and manage all the sensors and multiple setting.
Options as stack light, wheels, … are available
18
RIVKLE®– Full control process power hand tool

Theory
The RIVKL ®PK setting tool offers a manual setting cycle with 100% quality control. This modular range answers
to all integration needs (communication and production cycle management).
Auto-control of setting force and setting stroke during setting process.
View from back side
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19
Technical characteristics / Data
Electrical supply
Pneumatic supply
Setting force
Setting stroke
Noise level
Setting head weight
“gun type”
230V - 50Hz
6 bar
6 to 21 kN
7 mm
< 70dB (A)
2,3 Kg
Setting head weight
“vertical type” 2,5 Kg
Cycle time 3 to 4,5 s (*)
Air consumption 300 l/min
Power consumption 460 VA
Production rate 13 to 20 RIVKL ®/min
Code number 282 52 000 003
20 to 55 kN
9 mm
7,5 Kg
4 to 5,5 s (*)
11 to 15 RIVKL ®/min
RIVKLE®EPK C RIVKLE®EPK HP
(*) production rate depends on the operator and the ergonomics of the work station.
RIVKLE®EPK
VERTICAL
RIVKLE®EPK HP RIVKLE®EPK HP
HORIZONTAL
RIVKLE®EPK
REVOLVER
RIVKLE®EPK C
REVOLVER
RIVKLE®EPK C
VERTICAL
RIVKLE®EPK C
HORIZONTAL
RIVKLE®EPK C
REVOLVER TOP
RIVKLE®EPK C
VERTICAL 1 HAND
For tooling, please refer to page 22
RIVKLE®EPK Compact / EPK HP - Special accessories



M14M12M10M8M6M5M4M3
RIVKLE®EPK C
Material
Steel
Stainless steel
Aluminium
Ø RIVK E®


HRT
M16M14M12M10M8M6M5M4
RIVKLE®EPK HP
Material
Steel
Stainless steel
Aluminium
Ø RIVK E®
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20
RIVKLE®– Pressure controlled installation equipment
RIVKLE®- Force controller and cartridges
It is possible to lock the setting force at a preset value on all RIVKL ®PX007 & RIVKL ®PX009 tools using
preset cartridge unit. We call it preset cartridge tool.
2 possibilities:
1- Order the complete tool already equipped with preset cartridge, adjusted by BÖLLHOFF using the generic code
282 52 000 005. Please indicate the type of tool you want (RIVKL ®P1007/P2007/P3007).
2- Order the cartridge alone and set it yourself for an existing or brand new tool, using force indicator (see page 20).
Please refer to the tab bellow to choice the adapted cartridge.
F= 3 000 N => 40 000 N (+/-3%)
282 52 214 000
282 52 214 800
282 52 214 900
+
RIVK E FC340
RIVKLE®FC340 - FORCE CONTROLLER
This controller indicates the direct force the tool is actually applying to the mandrel. It allows for a very precise adjustment
for hydraulic/pneumatic installation tools, using colors (RIVKL ®PX007).
By frequently checking the force on the tool during production, you guarantee the quality of the setting, avoiding operator
adjustments.
= certification
Adjustment tooling kit: 236 15 600 452
4 000 N
8 000 N
12 000 N
16 000 N
19 000 N
22 000 N
236 15 700 304
RIVKLE®P1007 RIVKLE®P2007
236 15 700 303
236 15 700 302
–
–
236 15 600 309
236 15 600 308
236 15 600 306
236 15 600 307
236 15 600 305
RIVKLE®P3007
236 15 900 302
CARTRID ES
03 04 05 06 08 10 12 14 16
282 52 214 1XX
M3 M4 M5 M6 M8 M10 M12 M14 M16
- 204 205 505 206 506 208 508 210
282 52 214 XXX
- M4 M5 D5 M6 D6 M8 D8 M10
Ø RIVK E®
+
+
Washer + Nut
TOOLIN KIT
Tooling for RIVKL ®UNC and RIVKL ®UNF available on demand. Select the kit for your required size.
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