BOND MANUFACTURING HYPH50061-38 User manual

1
USER
'
S MANUAL
READ BEFORE USE! Factory No.: HYPH50061-38 Styl No.: 67508
Propan Patio H at r
IMPORTANT
R ad this manual car fully
b for ass mbling, using or
s rvicing this h at r.
K p this manual for futur
r f r nc .
COMPLIES WITH ANSI Z83.2
6a
-
2008/CSA 2.37a
-
2008 STANDARDS
FOR GAS-FIRED OUTDOOR INFRARED PATIO HEATERS

2
General Safety Information...................................... .2
Assembly Instructions
Components……………............................................ 4
Components List………............................................ 5
Installation Process
Step1 - Attac Post Assembly to Cylinder Housing...5
Step 2 –Attac Head Assembly to Post.....................6
Step 3 –Attac Reflector Stud to Head Assembly…. 6
Step 4 –Attac Center Reflector to Reflector Panel...7
Step 5 –Attac Reflector Assembly to
t e top of Head Assembly…………………… 8
Connect Hose & Regulator to Cylinder……………… 8
C eck for leaks......................................................... 9
Minimum clearances................................................ 10
Operation…………................................................... 10
Storage ………..........................................................12
Maintenance............................................................. 12
Service...................................................................... 14
Cont nts
G n ral Saf ty Information
Do not stor or us gasolin or oth r flammabl
vapor and liquids in th vicinity of this or any
oth r applianc .
An LP-cylind r not conn ct d for us shall not b
stor d in th vicinity of this or any oth r
applianc .
propan fu l d quipm nt.

3

4

5
Part
No.
D scrip
pp
ption Qty
Part
No.
D scription Qty
1 Wing Nut 3 2 Flat Was er 6
3 Cap Nut 9 4 Reflector Panel 3
5 Center
Reflector 1 6 Reflector Assembly 1
7 Small Screw M6 9 8 Reflector Stud 3
9 Heater Burner
Screen 1 10 Head Assembly 1
11 Post 1 12 Regulator 1
13 Cylinder Housing 1 14 Cylinder Housing Door 1
15 Ø6.2Was er 3 16 Wing Screw 1
17 Screw M6 X 10 3 18 Cup 1
19 Hose 1 20
Compon nts List
Installation proc ss
Not : You must follow all st ps to prop rly ass mbl
h at r.
Do NOT att mpt to ass mbl without prop r tools.
St p
1
–
Attach
Post
Ass mbly
to Cylind r Housing
 Attac t e post to t e cylinder
ousing using M6x10 Screw
(3pcs). Please see Figur 1 and
Figur 2
M6 screw 3pcs

6
St p
2
–
Atta
ch H ad Ass mbly
to Post
 Screw off 4pcs bolts w ic
preassembling on t e ead
assembly. Please see Figur
3.
 Load ead assembly by
inserting gas ose into post.
Please see Figur 4
 Connect t e ose and
regulator wit spanner s
and Figur 5
 Insert ead assembly into
post. Tig ten securely using
bolts (4pcs). Please see
Figur 6
St p
3
–
Attach
R fl ctor Stud
to
H ad Ass mbly
 Attac reflector stud (3pcs)
and flat was ers (3pcs) to t e
top of ead assembly and
tig ten t e bolts securely
Please see Figur 7
.
Figure 3
4 pcs
bolts
Figure 4 Figure
5
Figure 2-1
Assemble the cap to the post
post
Cap
Figure 6 Figure 7

7
Figure 9
St p
4
–
Attach C nt r R fl ctor
to R fl ctor Pan l. Figur 9
 Remove protective cover
before assemble. Please see
Figur 8
 Slide two reflector panels
toget er. Please see Figur
10
 Insert one small screw and
screw on cap nut loosely.
Please see Figur 10
 Slide reflector plate onto
reflector panels. Figur 10
 Insert one small screw and
screw on cap nut loosely.
Figur 10
 Repeat procedure to complete
t e assembly of all four
sections. Fully tig ten all of t e
screws. Figur 9
Figure 8
WARNING!
R mov prot ctiv cov r b for ass mbl .
Figure 1

8
Figure 11
St p
5
–
Attach R fl ctor
Ass mbly to th top of H ad
Ass mbly
 Attac reflector assembly to t e
top of ead assembly by sliding
over reflector stud (3pcs). Fasten
wit flat was ers (6pcs) and wing
nuts (3pcs). Please see Figur 11.
Conn ct Hos & R gulator to Cylind r
St p 1 – Gas Cylind r R quir d
 You must provide propane gas and propane cylinder. Use a standard 20lb.
propane cylinder only.
 Use t is eater only wit a propane vapor wit drawal supply system. See
C apter 5 of t e Standard for Storage and Handling of Liquefied Petroleum
Gas, ANSI/NFPA 58.Your local library or fire department will ave t is book.
 Maximum supply pressure of 250 psi. A minimum supply pressure of 11.0
W.C. is required for t e purpose of input adjustment for propane gas.
 T e pressure regulator and ose assembly supplied wit t e appliance must be used.
 T e installation must conform wit local codes, or in t e absence of local codes, wit
National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural & Propane installation code,
CSA B149.1 as applicable.
 A dented, rusted or damaged propane cylinder may be azardous and s ould be
c ecked by your cylinder supplier. Never use a propane cylinder wit a damaged valve
connection.
 T e propane cylinder must be constructed and marked in accordance wit t e
specifications for LP gas cylinders of t e U.S. Department of transportation (DOT) or
t e Standard for Cylinders Sp eres &Tubes for transportation of Dangerous Goods &
Commission, CAN/CSA-B339, as applicable.
 Never connect an unregulated propane cylinder to t e eater.
 Provided wit a listed overfilling prevention device.
 Provided wit a cylinder connection device compatible wit t e connection for t e
appliance.
 Do not store a s are LP-Gas cylinder under or near t is appliance.
 Place t e dust cap on t e cylinder valve outlet w en ever t e cylinder is not in use.
Only install t e type of dust cap on t e cylinder valve is provided wit t e cylinder
valve.
Figur
12
20LB Propan Cylind r

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St p 2 – Install Cylind r on th
bas .
 Put t e gas cylinder in t e metal stand. Make
sure t e gas tank sits on t e metal stand
completely. Turn t e wing screw on t e outer
part of metal stand clockwise to secure t e
gas tank tig tly. Pl as s Figur 13
St p 3 –Conn ct th R gulator
to th gas cylind r valv .
 Turn t e cylinder valve clockwise to close t e
gas supply on t e gas cylinder. S Figur
14
 Screw Regulator Coupling clockwise by and
only. Make sure it is fastened. S Figur 14
Figur
1
3
Figur 14
Ch ck for l aks
Warning:
P rform L ak t st outdoors only.
N v r l ak t st wh n smoking.
Do not us a flam to ch ck for l aks.
Your Patio Heater as been c ecked at all factory
connections for leaks. To c eck t e connection of
t e regulator/cylinder: S Figur 15
 Make leak solution by mixing 1 part liquid dis
soap and 3 parts water.
 Brus several drops (or use spray bottle) of
t e solution onto t e gas ose/regulator and
regulator/cylinder connection.
 Turn on gas. Inspect t e connections and look
for bubbles.
 If no bubbles appear, t e connection is safe.
 If bubbles appear, t ere is a leak, loosen and
re-tig ten t is connection.
NOTE:
Wh n v r gas conn ctions ar loos n d or
r mov d, you must p rform a compl t l ak t st.
Figur 15

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Minimum cl aranc s
BE CAREFUL: WHEN CERTAIN
MATERIALS OR ITEMS ARE Stor d,
ABOVE, BESIDE OR UNDER THIS HEATER
WHILE IN USE, THEY WILL BE SUBJECT
TO RADIANT HEAT AND COULD BE
SERIOUSLY DAMAGED.
 T is eater is primarily used for t e eating
of outdoor patios, decks, and pool and spa
areas. Always make sure t at adequate
fres air ventilation is provided. Follow t e
spacing tolerances s own in Figur 16.
 T e minimum clearances, s own in Figure
1, must be maintained at all times.
 T is eater must be placed on firm level
ground.
 Never operate in an explosive atmosp ere.
Keep away from areas w ere gasoline or
ot er flammable liquids or vapors are
stored or used.
Figur
1
6
Op ration
WARNING: DO NOT att mpt to op rat h at r until you hav
r ad and und rstand all
pr cautions. Failur to do so can r sult in s rious p rsonal injury, d ath or prop rty
damag .
B for Turning Gas Supply ON
Your eater was designed and approved for OUTDOOR USE ONLY. DO NOT use it inside a building, or any
ot er enclosed area. Make sure surrounding areas are free of combustible materials, gasoline and ot er
flammable vapors or liquids. Ensure t at t ere is no obstruction to air ventilation. Be sure all gas connections are
tig t and t ere are no leaks. Be sure t e access panel is clear of debris. Be sure any component removed during
assembly or servicing is replaced and fastened prior to starting.
B for Lighting
Heater s ould be t oroug ly inspected before eac use and by a qualified service person at least annually. If
relig ting, always wait at least 5 minutes.

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Figur 18 Vi wing Hol
Figur 19 Match light r
Wh n h at r is ON:
 W en lit for t e first time t e eater may emit a slig t odor and smoke. T is is a normal temporary condition
caused by t e burn in of paints and lubricants used in t e manufacturing process and will not occur again.
Simply run t e eater on ig  for 30 minutes.
 Emitter screen will become brig t red due to intense eat. T e color is more visible at nig t. Burner will
display tongues of blue flame. T ese flames s ould not be yellow or produce t ick black smoke, indicating an
obstruction of airflow t roug t e burners.
N v r l av th h at r unatt nd d whil in us .
Obs rv th
flam patt rn

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Not :
Wait until eater is cool before covering.
W en eater is not in use for a prolonged period of time, remove gas cylinder.
Verify t at t e gas cylinder valve is closed tig tly.
Do not store t e gas cylinder indoors, store gas cylinder in a well ventilated area.
Storag
To obtain t e best performance from your eater make sure you perform t e following
maintenance activities on a regular basis:
 Keep exterior surfaces clean. Use warm soapy water for cleaning. Never use flammable
or corrosive cleaning agents. Be sure to keep t e area around t e burner and control
assembly dry at all times.
 Keeping t e ventilation openings of t e cylinder enclosure free and clear from debris.
Visually c ecking burner flames wit pictorial representations s own on page 11.
 Airflow must be unobstructed. Clear insect nests or webs away from your eater’s
exterior and interior using a straig t piece of wire and wire brus or vacuum cleaner at
least once a year or immediately upon indication of any of t e following systems:
a. Flas back
b. Smell t e fuel gas
c. Predominate yellow flames
d. Excessive popping noises during operation
e. Uneven emitter glow
Carbon deposits may create a fire azard. Clean dome and emitter wit warm soapy Water if
necessary.
Caution:
Never use wood or plastic, it may break and block t e parts.
Never spray any cleaning product on t e emitter grid or burner area.
Maint nanc

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PROBLEM PROBABLE CAUSE SOLUTION
Pressure is low Refill or replace LP gas cylinder
Orifice blocked Remove, clean and replace
T ermocouple is bad Replace t ermocouple
Gas Cylinder empty Refill LP gas cylinder
Gas valve may be OFF Turn t e gas valve ON
Igniter is not sparking
Use matc to lig t burner; obtain
new igniter and replace
Loose connection C eck all fittings
Burn r won’t light
Air in supply system
Purge air from lines, wit knob in
Hi position, depress and old in,
to release air.
Gas pressure is low Turn cylinder valve OFF and
replace cylinder
Outdoor temperature is less
t an 40ºF and tank is less t an
1/4 full
Use a full cylinder
Burn r flam is low
Supply ose is bent or kinked Straig ten ose
Carbon build up Dirt or film on reflector and
burner screen Clean reflector and burner screen
Thick black smok Blockage in burner Remove blockage and clean
burner inside and outside
Troubl shooting and r plac m nt parts
To learn ow to service and procure parts for worn out, defective or damaged components
w ic s own in below list need replace please contact your selling dealer or call us directly
for assistance. Please provide us wit eater’s model number and t e serial number.
Warning: Use our original equipment replaced parts only. Use unaut orized parts or
modification of parts can void warranty and create an unsafe condition.

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 A azardous condition may result if a eater is used t at as been modified or is not
functioning properly. W en t e eater is working properly:
󴗾 T e flame is contained wit in t e eater.
󴗾 T e flame is essentially blue.
󴗾 T ere is no strong disagreeable odor, eye burning or ot er p ysical discomfort.
󴗾 T ere is no smoke or soot internal or external to t e eater.
󴗾 T ere is no unplanned or unexplained s utdown of t e eater.
󴗾 T ere is no Flas back.
󴗾 T ere are no excessive popping noises during operation.
󴗾 T ere is no diminis ed and uneven emitter glow.
T e parts list s ows t e eater as it was constructed. Do not use a eater, w ic is different
from t at s own. In t is regard, only t e cylinder connections and regulator supplied wit t e
eater. Do not use alternative parts. For t is eater t e regulator is set for 11.0” water
column outlet pressure. If t ere is any uncertainty about t e regulator setting, ave it
c ecked. A eater t at is not working properly must be repaired, but only by a trained,
experienced service person.
 If your eater needs maintenance or is not working properly, please contact your local
aut orized agent for service. It is a necessity to contact an aut orized source for
replacement of parts and/or ot er servicing.
IF YOU HAVE QUESTIONS OR CONCERNS
PLEASE CALL BOND TOLL FREE #
1-866-771-BOND(2663) OR TO BETTER
EXPEDITE YOUR REQUEST FEEL FREE TO EMAIL US
custom rs rvic @bondmfg.com
OR LOG IN TO OUR WEBSITE UNDER CUSTOMER SERVICE SUPPORT
www.bondmfg.com
BOND MANUFACTURING CO.
1700 W st 4th Str t Antioch, CA 94509 USA
S rvic