bora PM-P254 User manual

OPERATORS MANUAL
Assembly • Operation • Warnings • Warranty
Caution: Read all instructions carefully.
SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.
Date Purchased:
Where Purchased:
Address:
Router Motor
3.25 hp Variable Speed*
*Peak Horse Power

2
Congratulations
You have just purchased a PM-P254 Router Motor. This product has been designed
specifically for use with most router lifts in conjunction with a Router Table.
Parts
Description Part No. Qty
PPan Head Screw 4017 2
Q Flat Washer 4018 6
R Spring Washer 4019 6
S NSK Bearing 4020 1
T Motor Rotor 4021 1
U NSK Bearing 4022 1
V Wind deflector 4023 1
W Motor Housing 4024 1
X Dust Board 4025 1
Y Flange Face Screw 4026 2
Z Exchange Bolt 4027 1
1 1/4” Collet 4003 1
2 Collet Nut 4004 2
3 1/2” Collet 4002 1
4 Wrench 4028 2
Description Part No. Qty
 Brush Box 3999 2
B Brush Shell 4000 2
C Carbon Brush 4001 2
D Self Screw 4005 4
E Strain Relief 4006 1
F Self Screw 4007 6
G Wire Bushing 4008 1
H Power Cord 12WG 4009 1
I Motor Rear Cover 4010 1
J djustment Knob 4011 1
K Power Switch 4012 1
L PCB Board 4013 1
M Head Cap Screw 4014 4
N Stator Housing 4015 1
O Motor Stator 4016 1








 




















General Safety Rules
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below, may result
in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep work area clean and well lit. Cluttered, dark work areas invite accidents.
2. Avoid dangerous environments. Do not use your power tool in rain, damp or wet
locations or in the presence of explosive atmospheres (gaseous fumes, dust or
flammable materials). Remove materials or debris that may be ignited by sparks.
3. Keep bystanders away. Children and bystanders should be kept at a safe distance
from the work area to avoid distracting the operator and contacting the tool or
extension cord.
4. Protect others in the work area from debris such as chips and sparks. Provide
barriers or shields as needed.
5. Make workshop child proof with padlocks, master switches, or by removing
starter keys.
Electrical Safety
6. Grounded tools must be plugged into an outlet properly installed and grounded
in accordance with all codes and ordinances. Never remove the grounding prong
or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly grounded. If the tool
should electrically malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.
7. Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will fit in a polarized outlet only one way. If the plug
does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change the plug in any
way. Double insulation eliminates the need for the three wire grounded power cord
and grounded power supply system.
8. Guard against electric shock. Prevent body contact with grounded surfaces such
as pipes, radiators, ranges and refrigerators. When making blind or plunge cuts,
always check the work area for hidden wires or pipes. Hold your tool by insulated
nonmetal grasping surfaces. Use a Ground Fault Circuit Interrupter (GFCI) to reduce
shock hazards.
3

9. Do not expose to rain or use in damp locations.
10. Do not abuse the cord. Never use the cord to carry the tools or pull the plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of electric
shock.
Personal Safety
11. Know your power tool. Read this manual carefully to learn your power tool’s
applications and limitations as well as potential hazards associated with this type of
tool.
12. Stay alert, watch what you are doing, and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol,
or medication. A moment of inattention while operating power tools may result in
serious personal injury.
13. Dress properly. Do not wear loose clothing or jewelry. Wear a protective hair covering
to contain long hair. These may be caught in moving parts. When working outdoors,
wear rubber gloves and insulated non-skid footwear. Keep hands and gloves away
from moving parts.
14. Reduce the risk of unintentional starting. Be sure your tool is turned off before
plugging it in. Do not use a tool if the power switch does not turn the tool on and off.
Do not carry a plugged-in tool with your finger on the switch.
15. Remove all adjusting keys and wrenches. Make a habit of checking that adjusting
keys, wrenches, etc. are removed from the tool before turning it on.
16. Do not overreach. Maintain control. Keep proper footing and balance at all times.
17. Use safety equipment. Everyone in the work area should wear safety goggles
or glasses with side shields complying with current safety standards. Everyday
eyeglasses only have impact resistant lenses. They are not safety glasses. Wear
hearing protection during use and a dust mask. Hard hats, face shields, safety shoes,
etc. should be used when specified or necessary.Keep a fire extinguisher nearby.
18. Keep guards in place and in working order.
19. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting
tool is tipped or if the cutting tool is unintentionally contacted.
20. Keep hands away from all cutting edges and moving parts.
Tool Use and Care
21. Secure work. Use clamps or a vise to hold work when practical. It is safer than using
your hand and it frees both hands to operate the tool.
22. Do not force tool. Your tool will perform best at the rate for which it was designed.
Excessive force only causes operator fatigue, increased wear and reduced control.
4

23. Use the right tool. Do not use a tool or attachment to do a job for which it is not
recommended.
24. Unplug tool when it is not in use before changing accessories or performing
recommended maintenance.
25. Store idle tools. When not in use, store your tool in a dry, secured place. Keep out of
reach of children.
26. Never leave the tool running unattended. Turn power off. Do not leave the tool until
it comes to a complete stop.
27. Check for damaged parts. Inspect guards and other parts before use. Check for
misalignment, binding of moving parts, improper mounting, broken parts and any
other conditions that may affect operation. If abnormal noise or vibration occurs, turn
the tool off immediately and have the problem corrected before further use. Do not
use a damaged tool.
28. Use proper accessories. Consult this manual for recommended accessories. Using
improper accessories may be hazardous. Be sure accessories are properly installed
and maintained. Do not discard a guard or other safety device when installing an
accessory or attachment.
29. Maintain tools carefully. Keep cutting edges sharp and clean. Follow instructions for
lubricating and changing accessories. Periodically inspect tool cords and extension
cords for damage. Have damaged parts repaired or replaced by PortaMate.
30. Maintain labels & nameplates. These carry important information.
Service
31. Service or maintenance performed by unqualified personnel may result in a risk of
injury.
32. When servicing a tool, use only identical replacement parts. Follow instructions
in the maintenance section of the manual. Use of unauthorized parts or failure to
follow maintenance instructions may create a risk of shock or injury.
5

WARNING: Some dust created by power sanding,
sawing, grinding, drilling and other construction activities
contains chemicals known by the State of California to
cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paint
Crystalline silica from bricks and cement and other masonry products, and
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well-ventilated area, and work with
approved safety equipment, such as those dust masks that are specifically designed to
filter out microscopic particles.
Read, understand, and follow the instructions packaged with the router table and
router lift. Do not plug in Remote Power until Router Table Motor is fully installed.
Always wear safety goggles and dust mask. Use only in a well-ventilated area. Using
personal safety devices in a safe environment can reduce the risk for injury.
Some woods contain preservatives that can be toxic. Take extra care to prevent
inhalation and skin contact when working with these materials. Request, and follow, any
safety information available from your material supplier.
Always make sure the workpiece is free from nails, screws, and other foreign
objects. Keep the working edge away from the clamping surface. Cutting these
objects can cause loss of control of the workpiece and damage to the bit.
Never place hands near cutting surface.
Never use dull or damaged bits. Sharp bits must be handled with care. Damaged bits
can break during use. Dull bits require more force, which could cause the bit to break.
Damaged bits can throw carbide pieces and burn the workpiece.
To reduce the risk of injury, wear safety goggles or
glasses with side shields.
To reduce the risk of injury, always unplug tool before
attaching, removing accessories or making adjustments.
Use only specifically recommended accessories. Others
may be hazardous.
After changing the bit or making any adjustments, make sure the collet nut and any
other adjustment devices are securely tightened.
6

7
Loose adjustment devices can unexpectedly shift, causing loss of control. Loose rotating
components will be violently thrown. Watch for vibration or wobbling that could indicate an
improperly installed bit.
Always keep the power supply cord away from moving parts on the tool.
Never start the tool when the bit is in contact with the material. The bit cutting edge
may grab the material causing loss of control of the workpiece.
Never touch the bit during or immediately after use. After use the bit may be hot
enough to burn bare skin.
To reduce the risk of injury, avoid “climb cutting.” Climb cutting can cause the
workpiece to be thrown violently out of your control. Even small router bits can result in
climb cutting. Always feed the workpiece against the cutter rotation.
Symbology
Specifications
Volts AC Horsepower No Load RPM
120 3.25 hp* 10,000 – 22,000
Double Insulated
Volts Alternating Current
No Load Revolutions per Minute (RPM)
Amperes
Do not expose to rain or use in damp locations

8
Extension Cords
Grounded tools require a three wire extension cord. Double insulated tools can use either
a two or three wire extension cord. As the distance from the supply outlet increases, you
must use a heavier gauge extension cord. Using extension cords with inadequately sized
wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.
Refer to the table shown to determine the required minimum wire size.
The smaller the gauge number of the wire, the greater the capacity of the cord. For
example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using
more than one extension cord to make up the total length, be sure each cord contains at
least the minimum wire size required. If you are using one extension cord for more than
one tool, add the nameplate amperes and use the sum to determine the required minimum
wire size.
Guidelines for Using Extension Cords
If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A”
(“W” in Canada) to indicate that it is acceptable for outdoor use.
Be sure your extension cord is properly wired and in good electrical condition. Always
replace a damaged extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge for Extension Cords *
Nameplate Amperes Extension Cord Length
25’ 50’ 75’ 100’ 150’
0 - 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 16 14 12 10
12.1 – 16.0 14 12 10
16.1 – 20.0 12 10
* Based on limiting the line voltage drop to five volts at 150% of the rate amperes.

9
Tool Assembly
To reduce the risk of injury, always unplug tool
before attaching or removing accessories or making
adjustments. Use only specifically recommended
accessories. Others may be hazardous.
Installing the Motor into the Lift
To install the motor into a router lift, read, understand, and follow the instructions packaged
with the router lift.
Installing the Bit
It is not necessary to remove the motor from the lift to install a collet assembly or a bit.
(If removal of the motor is desired, see the lift instructions.) Raise the motor as high as
possible. Always wipe wood chips, dust, or other foreign materials from the collet shaft
and collet assembly before assembling.
Insert the collet assembly into the collet shaft.
Insert the bit shank into the collet as follows:
1. Unplug the motor from the power source.
2. Insert the bit shank into the collet as far as
it will go.
3. Back the bit shank out slightly to
avoid bottoming out. This equates to
approximately ⅛” (3.2mm).
4. Be sure there is a minimum of 1/16”
between the bottom of the collet assembly
and the radius to the cutting portion of the
bit (Fig. 5).
5. Be sure that the collet is not clamped to a
fluted section on the bit shank. The collet
should be clamped to a solid part on the
bit shank.
6. To tighten the bit in the collet assembly
use two wrenches (Fig. 6).
NOTE: Never tighten a collet assembly
without inserting a bit shank of the proper
size. This may damage the collet.
Fig. 5
Fig. 6